Sealey PH10.V4 User manual

Page 1
INSTRUCTIONS FOR:
1 TONNE LOW PROFILE ENGINE CRANE
MODEL No: PH10.V4
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND
CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY
CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1220mm
1310mm
2310mm 1025mm
880mm
485mm
80mm
1370mm
2120mm
1130mm
1040mm
1640mm
750kg Max.
1000kg Max.
500kg Max.
250kg Max.
2. GENERAL
1. CONTENTS
Section 2. General. ....................................1.
Section 2.1. Identification .................................1.
Section 2.2. Technical Data. ...............................1.
Section 3. Safety / Operational Instructions. .................2.
Section 4. Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.
Section 5. Operation. ...................................3.
Section 6. Maintenance/ Examination/ Inspection.............3.
Section 7. Owner's & Operators Responsibilities .............3.
Section 8. Declaration of Conformity .......................4.
Section 9. Parts List/ Diagram ............................5.
Page No.
2.1 Identification
Supplier: Sealey Power Products,
Kempson Way,
Suffolk Business Park,
Bury St Edmunds,
Suffolk, IP32 7AR.
Model No: PH10.V4
2.2 Technical Data
Rated Capacity
Safe Working Load (SWL) 1tonne (tested to 50% overload).
Working Load Limit (WLL) 1tonne (tested to 50% overload).
Lifting Cap. in Position 1: ..............1000kg
Lifting Cap. in Position 2: ..............750kg
Lifting Cap. in Position 3: ..............500kg
Lifting Cap. in Position 4: ..............250kg
Maximum Lift Ht. at Minimum Jib Extn: ...2120mm
Maximum Lift Ht. at Maximum Jib Extn: ...2310mm
Length of Jib Position 1: ...............1040mm
Length of Jib Position 2: ...............1130mm
Length of Jib Position 3: ...............1220mm
Length of Jib Position 4: ...............1310mm
a) Design Capability: Test Load 50% overload.
b) For a description of in-service and out-of-service conditions see
section 3 Safety, Section 6 Maintenance and Section 7.
c) The crane is fitted with a bypass valve that will prevent the ram
from over extending.
d) For applications see Section 3 Safety.
e) For control system, see Fig.1 for release valve and pump handle
assy. Usage is explained in Section 5 Operation.
f) For ground condition requirements, see Section 3 Safety.
g) For information on parts and materials requiring specialised
repair techniques see Section 6 Maintenance.
Height of Frame:..................................80mm
Length of Frame: ...............................1490mm
Overall Height: .................................1370mm
Maximum Width of Frame: ........................1025mm
Width Inside Frame: ..............................880mm
Distance between Centres of Rear Wheels: ...........485mm
Weight: ..........................................76kg
Original Language Version PH10.V4 Issue: 1 - 25/02/13
fig.1
© Jack Sealey Limited
Fig.1

Page 2
4. ASSEMBLY
3. SAFETY
NOTE: ENSURE YOU HAVE READ AND UNDERSTOOD THE SAFETY INSTRUCTIONS AT THE BEGINNING OF THIS SECTION BEFORE YOU
OPERATE THE CRANE.
3.1 SAFETY
3Keep crane, lifting slings, support and beams in good working order and condition. Follow the inspection requirements as
described in Section 6 page 3 Maintenance. Take immediate action to repair or replace damaged parts by contacting your
supplier. Ensure that all accessory lifting devices are suitably certified. If crane is damaged, remove from service immediately.
3Ensure the surface on which the crane is used is level, firm and capable of supporting the weight of the crane with maximum
load - we recommend concrete. Never use the crane on tarmacadam or other soft surfaces.
3Ensure the crane legs and arms are locked before use and that the adjustable rods are screwed down to the floor.
3Keep children and unauthorised persons away from the working area.
3Keep working area clean and tidy, free from unrelated materials and ensure that there is adequate lighting.
3Ensure that load does not exceed the maximum lifting capacity of the crane. Overloading the crane is dangerous. Where
appropriate, use only the lifting points recommended by the manufacturer of the item to be lifted, e.g. vehicle engine.
3Before lifting the load ensure that the crane jib is in the lowest practical position, that there are no obstacles which may snag
the load whilst it is being lifted and that the area above the jib is clear.
3To avoid injury, be fully aware of your own and other persons locations in relation to the lifting, and lowering, of the load.
3Keep a sound footing and balance, and ensure the floor is not slippery.
3Ensure jib extension locking bolt and nut are in position before lifting.
3Ensure the centre of gravity always remains inside the crane base.
7DO NOT harness the load at an angle or use any attachments not verified as fit for purpose.
7DO NOT allow the load to swing during lifting.
7DO NOT allow the load to drop suddenly. Lower load with care, ensuring that you are fully aware of the condition of the surface onto
which the load is to be placed.
7DO NOT load crane beyond its rated capacity for each specified jib extension position as indicated in Section 2 page 1.
The capacity of the crane reduces as the jib is extended.
7DO NOT position any part of your body beneath the load.
7DO NOT use the crane to move or transport a load other than for repositioning (see 5.1.f). The crane is a lifting device only.
7DO NOT apply any sideways pressure to any part of the crane during lifting or when a load is suspended.
7DO NOT attempt to adjust the safety valve, which has been set and sealed by the manufacturer.
7DO NOT use this product to perform a task for which it is not designed.
7DO NOT use whilst under the influence of drugs, alcohol or intoxicating medication.
7DO NOT climb on the crane.
3When not in use fold the crane down and store in a safe, dry, childproof area.
3This crane is designed for lifting within a garage or workshop environment.
WARNING! Failure to heed safety and warning instructions may result in damage and/or personal injury and will invalidate the
warranty.
Original Language Version PH10.V4 Issue: 1 - 25/02/13
4.1 Assembly (Refer to attached Parts Diagram Page 5)
Unpack the product and check contents against the parts list in these instructions. Should there be any damaged or missing parts
contact your supplier immediately. We recommend two people assemble the crane as follows:
a) Attach the two rear swivel wheels (15) to the base (1) using bolts (19), washers (20) and nuts (21). Then screw adjustable rods
(10) into base.
b) Attach the two front legs (3) to the base (1). Their bolts pass (23) pass through the support brace (9), through the leg, then through
  thesupportstraps(7),xwithnuts(27).Usethelocatingpins(8)tosecuretheleginthehorizontalposition.
c) Attach the front wheels (13) to the front of the legs using bolts (34), spring washer (35), front wheel washer (16) and front wheel
sleeve (14)and nut (18).
d) Attach upright (2) to base (1) using bolts (24). Secure support straps (7) to upright using bolt (32) and nut (27).
e) Fit handle (17) using bolts (22) and washers (20).
f) Attach boom and cover (4) using bolt (36), washer (29) and nut (30). Fit boom extension (5) using locating pin (8). Fit hook (12)
using bolt (33), washer (28) and nut (27).
 g) Fitthehydraulicramunit(6),xthebottomrstusingbolt(25),atwasher(29)andnut(30).Fixthetopoftheramusingbolt(31),
washer (29) and nut (30).
h) Bleed the hydraulic system: Place the pump handle into the pump socket, ensure release handwheel is in the open position and
pump the handle 10-15 times through the full stroke, thus bleeding from the hydraulic system any air which may have entered during
transit.
© Jack Sealey Limited

Page 3
6.3 Storage
a) Always store the crane fully closed so that the jib is in lowest position and the ram is closed.
b) To save space the legs may be folded into the upright position and secured in place using the Lock Pins.
The owner and/or operator shall study these instructions and retain them for future use.
a) Understanding instructions and warnings.
The owner and/or operator shall understand the operating instructions and warnings before operating the crane.
Warning information must be emphasised and understood.
If the operator is not fluent in English, the product instructions and warnings must be read to, and discussed with, the
operator in the operator’s native language by the owner, making sure the operator understands the contents.
b) Damaged Cranes.
Any crane which appears to be damaged, badly worn, or operates abnormally MUST BE REMOVED FROM SERVICE!
It is recommended that necessary repairs be made by an authorised service agent.
c) End of service.
Through years of normal wear, the crane will eventually become unserviceable. When this happens ensure the hydraulic oil is drained
off and disposed of in accordance with local authority regulations.
7. OWNER’S & OPERATOR’S RESPONSIBILITIES
NOTE: The crane MUST be kept clean and dry and must be maintained in accordance with these instructions.
6.1. Lubrication.
a) Oil all working parts monthly.
b) The ram is filled with oil and should only require occasional topping up. For the occasional top up DO NOT use brake fluid, as this will
damage the hydraulic seals. Proceed as follows:
a) Use only good quality hydraulic jack oil available from your supplier.
b) DO NOT OVERFILL as this will cause failure, with ram in lowered position remove rubber bung located on the ram and
top up to just below the filling hole. Replace rubber bung.
c) After filling with hydraulic oil, pump the crane up to full height and pour off any excess oil.
6.2. Inspection and Examination of Crane Before Use.
a) Before each use of the crane you must perform an inspection for leaks, damage, loose or missing parts.
b) The workshop crane must be examined immediately if it has been subject to an abnormal load or shock. It is recommended
that such an examination is made by an authorised service agent.
c) The owner and/or operator must be aware that repair of this equipment will require specialised knowledge and facilities.
It is recommended that an annual examination of the workshop crane is made by an authorised service agent.
d) Unauthorised parts may be dangerous and will invalidate the warranty.
Note! Please see the Definition of ‘inspection’ and ‘examination’ below.
Inspection:
Looking at the crane for defects and checking the operation of the controls, limiting and indicating devices without loading the crane.
This is much more than a check but does not normally require any part of the crane to be dismantled other than removal or opening
of covers or housings.
Examination:
Verification that the crane can safely continue in service including a functional test of all safety devices i.e. limiting, indicating
equipment, brakes, clutches, safety valves etc to verify that they operate within the required tolerances. An examination is more
thorough than an inspection.
6. MAINTENANCE / EXAMINATION / INSPECTION
5. OPERATION
5.1 OPERATION. (Refer to Section 6.2 (a) regarding inspection before each and every use).
a) Ensure handwheel is in the raise (fully clockwise position).
b) Place handle into pump socket and pump, the jib will raise. Continue to pump until the jib reaches the height at which the load can be secured.
c) Connect the crane hook to the load using a suitable certified sling or support beam. Ensure you are aware of the load weight,
and check that it is within the capacity of the crane (at the jib extension you are using) and the sling or support beam. When removing
engines ensure you know the weight to be lifted. Use only the lifting points recommended by the vehicle manufacturer.
d) Lift only from directly above the load. WARNING! DO NOT LIFT THE LOAD AT AN ANGLE!
e) To lower load, turn release handwheel VERY SLOWLY anti-clockwise avoiding any sudden movement.
WARNING! Do not allow the load to drop suddenly.
f) The crane is not a transportation device but may be used to reposition the load being worked on. To do so, lower load and jib
with care, to the lowest possible point before attempting to move. Do not try to move crane in a sideways direction. The crane is
not designed to support the load indefinitely. When you have repositioned the load, lower the load onto a secure and
appropriate working base, being fully aware of your own and other persons locations in relation to the lowering load.
g) When load has been secured, remove lifting sling, support beam etc. and place crane in a safe location with lifting beam fully lowered.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email
Original Language Version PH10.V4 Issue: 1 - 25/02/13
Environmental Protection.
Recycle unwanted materials instead of disposing of them as
waste. All tools, accessories and packaging should be sorted,
taken to a recycle centre and disposed of in a manner which
is compatible with the environment.
Environmental Protection.
Recycle unwanted materials instead of disposing of them as
waste. All tools, accessories and packaging should be sorted,
taken to a recycle centre and disposed of in a manner which
is compatible with the environment.
© Jack Sealey Limited
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.