Sealey PH20.V4 User manual

page 1
INSTRUCTIONS FOR:
2TONNE FOLDING CRANE
MODEL No: PH20.V4
1. CONTENTS
2. GENERAL
Section 2. General. ....................................1.
Section 2.1 Identification .................................1.
Section 2.2. Technical Data. ...............................1.
Section 3. Safety / Operational Instructions. .................2.
Section 4. Maintenance / Examination / Inspection. ...........2.
Section 5. Assembly / Storage. ...........................3.
Section 6. Owner’s & Operator’s Responsibilities .............3.
Section 7. Declaration of Conformity. ......................4.
Section 8. Parts List and Diagram.........................5.
Page No.
2.1. Identification
Supplier: Sealey Power Products,
Kempson Way,
Suffolk Business Park,
Bury St Edmunds,
Suffolk, IP32 7AR.
Model No: PH20.V4
2.2. Technical Data.
Rated Capacity
Working Load Limit (WLL) 2tonne (tested to 50% overload).
Position 1: ..................2000kg
Position 2: ..................1500kg
Position 3: ..................1000kg
Position 4: .................. 500kg
Weight: .....................83kg
PUMP HANDLE ASSY.
RELEASE VALVE
fig.1
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT
CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL
INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
Refer to
instruction
manual
Wear
protective
footwear
Wear
protective
gloves
Original Language Version PH20.V4 Issue: 4 - 26/06/17
© Jack Sealey Limited

page 2
3. SAFETY/OPERATING INSTRUCTIONS
3.1. SAFETY
3Keep crane, lifting slings, support and beams in good working order and condition. Follow the inspection requirements as
described in Section 4, Maintenance. Take immediate action to repair or replace damaged parts by contacting your supplier.
Ensure that all accessory lifting devices are suitably certified. If crane is damaged, remove from service immediately.
3Ensure the surface on which the crane is used is level, firm and capable of supporting the weight of the crane with
maximum load - we recommend concrete. Never use the crane on tarmacadam or other soft surfaces, as the crane may sink in.
3Ensure the crane legs and arms are locked before use.
3Keep children and unauthorised persons away from the working area.
3Keep working area clean and tidy, free from unrelated materials and ensure that there is adequate lighting.
3Ensure that load does not exceed the maximum lifting capacity of the crane. Overloading the crane is dangerous. Where
appropriate, use only the lifting points recommended by the manufacturer of the item to be lifted, e.g. vehicle engine.
3Before lifting the load ensure that the crane jib is in the lowest practical position, that there are no obstacles which may snag
the load whilst it is being lifted and that the area above the jib is clear.
3To avoid injury, be fully aware of your own and other persons locations in relation to the lifting, and lowering, of the load.
3Keep a sound footing and balance, and ensure the floor is not slippery, and wear non-slip footwear.
3Ensure jib extension locking bolt and nut are in position before lifting.
3Ensure the centre of gravity always remains inside the crane base.
7DO NOT harness the load at an angle or use any attachments not verified as fit for purpose.
7DO NOT allow the load to swing during lifting.
7DO NOT allow the load to drop suddenly. Lower load with care, ensuring that you are fully aware of the condition of the surface onto
which the load is to be placed.
7DO NOT load crane beyond its rated capacity for each specified jib extension position as indicated in Section 2 page 1.
The capacity of the crane reduces as the jib is extended.
7DO NOT position any part of your body beneath the load.
7DO NOT use the crane to move or transport a load other than for repositioning (see 3.2.f). The crane is a lifting device only.
7DO NOT apply any sideways pressure to any part of the crane during lifting or when a load is suspended.
7DO NOT attempt to adjust the safety valve, which has been set and sealed by the manufacturer.
7DO NOT use this product to perform a task for which it is not designed.
7DO NOT use whilst under the influence of drugs, alcohol or intoxicating medication.
7DO NOT climb on the crane.
3When not in use fold the crane down and store in a safe, dry, childproof area.
3This crane is designed for lifting within a garage or workshop environment.
WARNING! Failure to heed safety and warning instructions may result in damage and/or personal injury and will invalidate the
warranty.
NOTE: ENSURE YOU HAVE READ AND UNDERSTOOD THE SAFETY INSTRUCTIONS AT THE BEGINNING OF THIS SECTION BEFORE YOU
OPERATE THE CRANE.
3.2. OPERATION. (Refer to Section 4.2 regarding inspection before each and every use).
a) Use the pump handle recess to tighten the release valve, turning firmly clockwise.
b) Place handle into pump socket and pump, the jib will raise. Continue to pump until the jib reaches the height at which the load can be secured.
c) Connect the crane hook to the load using a suitable sling or support beam. Be aware of the load weight, and check that it is
within the capacity of the crane (at the jib extension you are using) and the sling or support beam. When removing engines ensure the
weight to be lifted is known. Use only the lifting points recommended by the vehicle manufacturer.
d) Lift only from directly above the load. WARNING! DO NOT LIFT THE LOAD AT AN ANGLE!
e) To lower load, position handle on release valve at base of ram and turn VERY SLOWLY anti-clockwise avoiding any sudden movement.
WARNING! DO NOT allow the load to drop suddenly.
f) The crane is not a transportation device but may be used to reposition the load being worked on. To do so, lower load and jib
with care, to the lowest possible point before attempting to move. DO NOT try to move crane in a sideways direction. The crane is
not designed to support the load indefinitely. When the load has been repositioned, lower the load onto a secure and
appropriate working base, being fully aware of your own and other persons locations in relation to the lowering load.
g) When load has been secured, remove lifting sling, support beam etc. and place crane in a safe location with lifting beam fully lowered.
NOTE: The crane MUST be kept clean and dry and must be maintained in accordance with these instructions.
4.1. LUBRICATION.
a) Oil all working parts monthly.
b) The ram is filled with oil and should only require occasional topping up. For the occasional top up DO NOT use brake fluid, as this will
damage the hydraulic seals. Proceed as follows:
1) Use only good quality hydraulic jack oil available from your Sealey supplier.
2) DO NOT OVERFILL as this will cause failure.
3) After filling with hydraulic oil, pump the crane up to its full height and pour off any excess oil.
4.2. INSPECTION AND EXAMINATION OF CRANE BEFORE USE.
a) Before each use of the crane, perform an inspection for leaks, damage, loose or missing parts.
b) The workshop crane must be examined immediately if it has been subject to an abnormal load or shock. It is recommended that such
an examination is made by an authorised service agent.
c) The owner and/or operator must be aware that repair of this equipment will require specialised knowledge and facilities.
It is recommended that an annual examination of the workshop crane is made by an authorised service agent.
d) Unauthorised parts may be dangerous and will invalidate the warranty.
Note! See the Definition of ‘Inspection’ and ‘Examination’ below.
INSPECTION:
Inspect the crane for defects and check the operation of controls, limiting and indicating devices without loading the crane.
This check does not normally require any part of the crane to be dismantled other than removal or opening of covers or housings.
EXAMINATION:
Verification that the crane can safely continue in service including a functional test of all safety devices i.e. limiting, indicating
equipment, brakes, clutches, safety valves etc to verify that they operate within the required tolerances. An examination is more
thorough than an inspection.
4. MAINTENANCE / EXAMINATION / INSPECTION
Original Language Version PH20.V4 Issue: 4 - 26/06/17
© Jack Sealey Limited

page 3
5. ASSEMBLY/STORAGE INSTRUCTIONS
5.1. ASSEMBLY.
Note: Numbers in brackets refer to item numbers as shown in the parts diagram (Section 8, page 5).
a). Assembly procedure is as follows. (Numbers in brackets refer to the parts diagram - please refer to this for appropriate positioning).
b). Attach wheels (22) to the appropriate points on the base (29) using bolts, washers, lock washers and nuts (2,3,4,5).
c). Attach wheels (23-small wheels) to appropriate points on base (29) using bolts, washers and lock washers (1,3,4).
d). Attach wheels (22) to appropriate points on the legs (30) using bolts, washers, lock washers and nuts (2,3,4,5).
e). Slot the legs (30) into the base (29) and secure with pins (6), and use hair pins to secure these.
f). Attach the post (26) to the front of the base (29) using bolts, washers, lock washers and nuts (10,7,8,9).
g). Attach supports (27) to the base (29) using bolts, washers, lock washers and nuts (10,7,8,9).
h). Attach the tops of the supports (27) to the post (26) using bolt, washer, lock washer and nut (10,7,8,9).
i). Attach the base of the ram unit (28) to the lower fixing point of the post (26) using bolt, washer, lock washer and nut (11,12,13,14).
j). Attach the boom (25) to the top of the post (26) using bolt, washer, lock washer and nut (15,18,19,20).
k). Attach the piston head of the ram unit (28) to appropriate point on the boom (25) using bolt, washer, lock washer and nut (17,12,13,14).
l). Slot the boom extension (24) into the boom (25) and secure using pin (16) and use a hair pin to secure this. Be sure to select the
correct extension for the weight to be lifted.
m). Attach the hook and chain (31) to the boom using bolt, washer, lock washer and nut (21,7,8,9).
n). Open the release valve of the ram by turning anticlockwise using the groove in the pump handle (32) provided. Pump the ram 10-20
times. This is necessary to flush the hydraulic system and purge any air that may be present.
o). Pull the jib up slightly, close the release valve (turn clockwise) and pump the handle. The jib should now raise. Pump the jib all the
way up and then lower it slowly by opening the release valve. This is to confirm that the oil level is correct. Close the release valve.
The crane is now ready for use. Ensure it is not damaged in any way. Should you experience any problems, contact your supplier immediately.
5.2. STORAGE.
a) Always store the crane fully closed so that the jib is in lowest position and the ram is closed.
b) To save space the legs may be folded into the upright position and secured in place using the Lock Pins (fig.2).
The owner and/or operator shall study these instructions and retain them for future use.
a) Understanding instructions and warnings.
The owner and/or operator shall understand the operating instructions and warnings before operating the crane.
Warning information must be emphasised and understood.
If the operator is not fluent in English, the product instructions and warnings must be read to, and discussed with, the operator in the
operator’s native language by the owner, making sure the operator understands the contents.
b) Damaged Cranes.
Any crane which appears to be damaged, badly worn, or operates abnormally
MUST BE REMOVED FROM SERVICE! It is recommended that necessary repairs
be made by an authorised service agent.
c) End of service.
Through years of normal wear, the crane will eventually become unserviceable.
When this happens ensure the hydraulic oil is drained off and disposed of in
accordance with local authority regulations.
6. OWNER’S & OPERATOR’S RESPONSIBILITIES
Original Language Version PH20.V4 Issue: 4 - 26/06/17
© Jack Sealey Limited
fig.2
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 sales@sealey.co.uk www.sealey.co.uk
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without
prior notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.

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7. DECLARATION OF CONFORMITY
EC DECLARATION
OF CONFORMITY
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Model/Type: ���������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������
Manufacturing Date/Serial Number (optional): ����������������������������������������������������������������������������������������������������������������������������������������
Manufacturer’s authorised representative within the EC: Jack Sealey Ltd, Kempson Way, Suolk Business Park, Bury St
Edmunds, Suolk. IP32 7AR
Conforms to the requirements of the Directives, as indicated�
And the following harmonised standard(s)
Technical le compiled by: Jack Sealey Ltd
Being the responsible person appointed by the manufacturer.
Signed�������������������������������������������������������������������������������������������
Date�����������������������������������������������������������������������������������������������
Name���������������������������������������������������������������������������������������������
Position�����������������������������������������������������������������������������������������
Place: Bury St Edmunds
Folding Crane 2tonne
:2006/42/EC Machinery Directive
2014/35/EU Low Voltage Directive
2014/30/EU EMC Directive
2009/125/EC Ecodesign Requirements
2009/142/EC Gas Appliance Directive
2014/29/EU Simple Pressure Vessels Directive
2000/14/EC Noise Emission in the Environment Directive
2012/19/EU WEEE Directive
2011/65/EU RoHS Directive
2014/68/EU Pressure Equipment Directive
89/686/EEC PPE Directive
2014/53/EU RTTE Directive
25 January 2017
Steve Buckle�
Marketing Director�
Sealey Power Products Kempson Way, 01284 757500 01284 703534 sales@sealey�co�uk www�sealey�co�uk
Suolk Business Park, Bury St Edmunds,
Suolk. IP32 7AR
EN 1494:2000+A1:2008 ���������������������������������������������������������������
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PH20 v4
Original Language Version PH20.V4 Issue: 4 - 26/06/17
© Jack Sealey Limited

page 5
8. PARTS LIST AND DIAGRAM
Original Language Version PH20.V4 Issue: 4 - 26/06/17
© Jack Sealey Limited
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