Sealey PH10 User manual

Page 1
INSTRUCTIONS FOR:
POWERCRANE FOLDING CRANE
Model: PH10
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND
CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY
CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
PH10 - (3) - 061207
1163mm
1073mm
1990mm 1945mm 1900mm
980mm
862mm
440mm
147
1560mm
1855mm
983mm
893mm
1520mm
1000kg Max.
750kg Max.
500kg Max.
250kg Max.
2. GENERAL
1. CONTENTS
Section 2. General. ....................................1.
Section 2.1 Identification .................................1.
Section 2.2. Technical Data. ...............................1.
Section 3. Safety/Operational Instructions. ..................2.
Section 4. Maintenance/Examination/Inspection. .............2.
Section 5. Assembly and storage. .........................3.
Section 6. Owner’s & Operator’s Responsibilities .............3.
Section 7. Declaration of Conformity. ......................3.
Section 8. Parts List/Diagram ............................4.
Page No.
2.1 Identification
Supplier: Sealey Power Products,
Kempson Way,
Suffolk Business Park,
Bury St Edmunds,
Suffolk, IP32 7AR.
Model No: PH10
2.2 Technical Data
Rated Capacity
Safe Working Load (SWL) 1t (tested to 50% overload).
Working Load Limit (WLL) 1t (tested to 50% overload).
Lifting Cap. in Position 1: ..............1000kg
Lifting Cap. in Position 2: ..............750kg
Lifting Cap. in Position 3: ..............500kg
Lifting Cap. in Position 4: ..............250kg
Maximum Lift Ht. at Minimum Jib Extn: ...1855mm
Maximum Lift Ht. at Maximum Jib Extn: ...1990mm
Length of Jib Position 1: ...............893mm
Length of Jib Position 2: ...............983mm
Length of Jib Position 3: ...............1073mm
Length of Jib Position 4: ...............1163mm
a) Design Capability: Test Load 50% overload.
b) For a description of in-service and out-of-service conditions see
section 3 Safety, Section 4 Maintenance and Section 6.
c) The crane is fitted with a bypass valve that will prevent the ram
from over extending.
d) For applications see Section 3 Safety.
e) For control system, see Fig.1 for release valve and pump handle
assy. Usage is explained in Section 3.2 Operation.
f) For ground condition requirements, see Section 3 Safety.
g) For information on parts and materials requiring specialised
repair techniques see Section 4 Maintenance.
Height of Frame:.................................147mm
Length of Frame: ...............................1518mm
Overall Height: .................................1550mm
Maximum Width of Frame: .........................962mm
Width Inside Frame: ..............................862mm
Distance between Centres of Rear Wheels: ...........685mm
Weight: ..........................................80kg
PUMP HANDLE ASSY.
RELEASE VALVE
fig.1

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3. SAFETY/OPERATING INSTRUCTIONS
3.2 OPERATION. (Refer to Section 4.2 (a) regarding inspection before each and every use).
a) Use the pump handle recess to tighten the release valve, turning firmly clockwise.
b) Place handle into pump socket and pump, the jib will raise. Continue to pump until the jib reaches the height at which the load can be secured.
c) Connect the crane hook to the load using a suitable certified sling or support beam. Ensure you are aware of the load weight,
and check that it is within the capacity of the crane (at the jib extension you are using) and the sling or support beam. When removing
engines ensure you know the weight to be lifted. Use only the lifting points recommended by the vehicle manufacturer.
d) Lift only from directly above the load. WARNING! DO NOT LIFT THE LOAD AT AN ANGLE!
e) To lower load, position handle on release valve at base of ram and turn VERY SLOWLY anti-clockwise avoiding any sudden movement.
WARNING! Do not allow the load to drop suddenly.
f) The crane is not a transportation device but may be used to reposition the load being worked on. To do so, lower load and jib
with care, to the lowest possible point before attempting to move. Do not try to move crane in a sideways direction. The crane is
not designed to support the load indefinitely. When you have repositioned the load, lower the load onto a secure and
appropriate working base, being fully aware of your own and other persons locations in relation to the lowering load.
g) When load has been secured, remove lifting sling, support beam etc. and place crane in a safe location with lifting beam fully lowered.
NOTE: ENSURE YOU HAVE READ AND UNDERSTOOD THE SAFETY INSTRUCTIONS AT THE BEGINNING OF THIS SECTION BEFORE YOU
OPERATE THE CRANE.
3.1 SAFETY
✓Keep crane, lifting slings, support and beams in good working order and condition. Follow the inspection requirements as
described in Section 4 page 2 Maintenance. Take immediate action to repair or replace damaged parts by contacting your
supplier. Ensure that all accessory lifting devices are suitably certified. If crane is damaged, remove from service immediately.
✓Ensure the surface on which the crane is used is level, firm and capable of supporting the weight of the crane with maximum
load - we recommend concrete. Never use the crane on tarmacadam or other soft surfaces.
✓Ensure the crane legs and arms are locked before use.
✓Keep children and unauthorised persons away from the working area.
✓Keep working area clean and tidy, free from unrelated materials and ensure that there is adequate lighting.
✓Ensure that load does not exceed the maximum lifting capacity of the crane. Overloading the crane is dangerous. Where
appropriate, use only the lifting points recommended by the manufacturer of the item to be lifted, e.g. vehicle engine.
✓Before lifting the load ensure that the crane jib is in the lowest practical position, that there are no obstacles which may snag
the load whilst it is being lifted and that the area above the jib is clear.
✓To avoid injury, be fully aware of your own and other persons locations in relation to the lifting, and lowering, of the load.
✓Keep a sound footing and balance, and ensure the floor is not slippery.
✓Ensure jib extension locking bolt and nut are in position before lifting.
✓Ensure the centre of gravity always remains inside the crane base.
✗DO NOT harness the load at an angle or use any attachments not verified as fit for purpose.
✗DO NOT allow the load to swing during lifting.
✗DO NOT allow the load to drop suddenly. Lower load with care, ensuring that you are fully aware of the condition of the surface onto
which the load is to be placed.
✗DO NOT load crane beyond its rated capacity for each specified jib extension position as indicated in Section 2 page 1.
The capacity of the crane reduces as the jib is extended.
✗DO NOT position any part of your body beneath the load.
✗DO NOT use the crane to move or transport a load other than for repositioning (see 3.2.f). The crane is a lifting device only.
✗DO NOT apply any sideways pressure to any part of the crane during lifting or when a load is suspended.
✗DO NOT attempt to adjust the safety valve, which has been set and sealed by the manufacturer.
✗DO NOT use this product to perform a task for which it is not designed.
✗DO NOT use whilst under the influence of drugs, alcohol or intoxicating medication.
✗DO NOT climb on the crane.
✓When not in use fold the crane down and store in a safe, dry, childproof area.
✓This crane is designed for lifting within a garage or workshop environment.
WARNING! Failure to heed safety and warning instructions may result in damage and/or personal injury and will invalidate the
warranty.
NOTE: The crane MUST be kept clean and dry and must be maintained in accordance with these instructions.
4.1. Lubrication.
a) Oil all working parts monthly.
b) The ram is filled with oil and should only require occasional topping up. For the occasional top up DO NOT use brake fluid, as this will
damage the hydraulic seals. Proceed as follows:
a) Use only good quality hydraulic jack oil available from your supplier.
b) DO NOT OVERFILL as this will cause failure.
c) After filling with hydraulic oil, pump the crane up to full height and pour off any excess oil.
4.2. Inspection and Examination of Crane Before Use.
a) Before each use of the crane you must perform an inspection for leaks, damage, loose or missing parts.
b) The workshop crane must be examined immediately if it has been subject to an abnormal load or shock. It is recommended
that such an examination is made by an authorised service agent.
c) The owner and/or operator must be aware that repair of this equipment will require specialised knowledge and facilities.
It is recommended that an annual examination of the workshop crane is made by an authorised service agent.
d) Unauthorised parts may be dangerous and will invalidate the warranty.
Note! Please see the Definition of ‘inspection’ and ‘examination’ below.
Inspection:
Looking at the crane for defects and checking the operation of the controls, limiting and indicating devices without loading the crane.
This is much more than a check but does not normally require any part of the crane to be dismantled other than removal or opening
of covers or housings.
Examination:
Verification that the crane can safely continue in service including a functional test of all safety devices i.e. limiting, indicating
equipment, brakes, clutches, safety valves etc to verify that they operate within the required tolerances. An examination is more
thorough than an inspection.
4. MAINTENANCE/EXAMINATION/INSPECTION
PH10 - (3) - 061207

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7. DECLARATION OF CONFORMITY
Your crane is guaranteed for one year from the date of purchase. The Guarantee does not cover faults caused by incorrect use, lack of
maintenance, accidental damage or damage caused to third parties through misuse. You are recommended to inform your insurers and check
that adequate cover is in place. Warranty claims must be supported by a copy of the dated purchase receipt.
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
Signed by Mark Sweetman 1st December 2007
Declaration of Conformity:
We, the sole importer into the UK, declare that the product listed
below is in conformity with the following standards and directives.
The construction file for this product is held by the Manufacturer
and may be inspected, by a national authority, upon request to
Jack Sealey Ltd.
FOLDING WORKSHOP CRANE
MODEL No: PH10
2006/42/EC Machinery Directive
93/68/EEC CE Marking Directive
Health & Safety at Work Act 1974
Lifting Operations & Lifting Equipment Regulations (LOLER) 1998
EN292-2 1991 For Jack Sealey Ltd. Sole importer into the UK of Sealey Power Products.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor
Sealey Group,
Bury St. Edmunds, Suffolk.
www.sealey.co.uk
Web
email
5. ASSEMBLY/STORAGE INSTRUCTIONS
5.1 ASSEMBLY.
Note: Numbers in brackets refer to item numbers as shown in the parts diagram (Section 8, page 5).
Your crane is delivered assembled but in a folded condition. Before using, it is necessary to lay the folded crane on it’s ‘back’ on the floor and
proceed as follows.
Unpack the product and check contents against the parts list in these instructions. Should there be any damaged or missing parts
contact your supplier immediately. We recommend two people assemble the crane as follows:
a)Lower the crane legs and lock them into place with the pins (18). Retain the lock pins with the cotter pins (19).
b)Rotate the assembled crane onto its wheels.
pump socket, pump 10-15 times through the full stroke, thus bleeding, from the hydraulic system, any air which may have entered
during transit.
5.2 STORAGE.
a) Always store the crane fully closed so that the jib is in lowest position and the ram is closed.
b) To save space the legs may be folded into the upright position and secured in place using the Lock Pins.
The owner and/or operator shall study these instructions and
retain them for future use.
a) Understanding instructions and warnings.
The owner and/or operator shall understand the operating
instructions and warnings before operating the crane.
Warning information must be emphasised and understood.
If the operator is not fluent in English, the product instructions
and warnings must be read to, and discussed with, the
operator in the operator’s native language by the owner,
making sure the operator understands the contents.
b) Damaged Cranes.
Any crane which appears to be damaged, badly worn, or
operates abnormally MUST BE REMOVED FROM SERVICE!
It is recommended that necessary repairs be made by an
authorised service agent.
c) End of service.
Through years of normal wear, the crane will eventually
become unserviceable. When this happens ensure the
hydraulic oil is drained off and disposed of in accordance with
local authority regulations.
6. OWNER’S & OPERATOR’S RESPONSIBILITIES
PH10 - (3) - 061207

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8. PARTS LIST/DIAGRAM
01284 757500
01284 703534
Sole UK Distributor
Sealey Group,
Bury St. Edmunds, Suffolk.
[e-mail]
www.sealey.co.uk
Web
email
MODEL: PH10
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 
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  
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  
  
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  
  
  
  
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  
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  
  
  
  
  
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  
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  
  
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  
  
  
  
  
  
  
 
 