Sealey 1050CX User manual

3Ensure the jack is in sound condition and good working order. Take action for immediate repair or replacement of damaged parts.
Use genuine parts only. The use of improper parts may be dangerous and will invalidate the warranty.
3Locate the jack in a suitable, well lit working area.
3Keep working area clean and tidy and free from unrelated materials.
3Use jack on level and solid ground, preferably concrete. Avoid tarmacadam as jack may sink in.
3Place wedges under wheels of vehicle (but ensure wheels of jack can freely move).
3Ensure the vehicle handbrake is engaged, engine is switched off and transmission is in gear (or PARK if automatic).
3Ensure minimum distance of 0.5m between vehicle and static objects such as doors, walls, etc., to allow for vehicle tilting.
3Ensure there are no passengers in the vehicle.
3Ensure all non-essential persons keep a safe distance whilst the jack is in use.
3Only place jack under those lifting points recommended by vehicle manufacturer (see vehicle hand book).
3Check the lifting point is stable and centred on the jack saddle.
3 Ensure the jack wheels are free to move and that there are no obstructions.
p DANGER: Use the jack for lifting only, NOT for supporting the lifted load.
3Use suitable capacity axle stands under the vehicle before proceeding with any task.
3 Ensure there are no persons or obstructions beneath the vehicle before lowering.
3Use a qualified person to maintain or repair the jack hydraulic system.
7 DO NOT operate the jack if damaged.
7 DO NOT allow untrained persons to operate the jack.
7 DO NOT exceed the rated capacity of the jack.
7 DO NOT allow the vehicle to move while supported by the jack, or use the jack to move the vehicle.
7 DO NOT jack vehicle if there is a risk of spillage of fuel, battery acid, or other dangerous substances.
7 DO NOT work under the vehicle until axle stands have been correctly positioned.
7 DO NOT use the jack for purposes other than which it is intended.
7 DO NOT top up hydraulic system with brake fluid. Use hydraulic jack oil only.
7 DO NOT adjust the safety overload valve.
3 When not in use store jack, fully lowered, in a safe, dry, childproof area.
2.1. Place the handle (fig 1 item H) into the jacking point (A) for use.
2.2. Remove handle and place over release valve nut (B) to open
and close the valve.
INSTRUCTIONS FOR:
TROLLEY JACK
MODEL: 1050CX
Your new Jack is produced and manufactured to a high standard of dependability and will, if used according to these instructions and properly
maintained, give you years of trouble free performance.
IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS. USE
THIS JACK CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. RETAIN THESE INSTRUCTIONS FOR FUTURE USE.
1. SAFETY PRECAUTIONS
2. ASSEMBLY & SPECIFICATIONS
3.1. Before first use.
3.1.1. Before using jack, purge hydraulic unit in order to eliminate any air in the system. Place handle (fig 1.H) onto the release valve nut (B)
and open valve by turning the handle anti-clockwise, place handle back into the jacking point (A) and pump for 30 to 40 seconds.
When complete, close the release valve by turning the valve nut (B) clockwise.
3.1.2. Place a few drops of hydraulic jack oil on pump piston and pump handle several times to distribute oil. Thoroughly lubricate moving parts.
3.2. General jacking.
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WARNING! Before lifting ensure Section 1 safety instructions are read and understood.
3.2.1. Prepare the vehicle as mentioned in the safety instructions ensuring the ground on which
the jack is to stand is level and solid (not tarmacadam).
3.2.2. Position the jack saddle under the vehicle manufacturers recommended lifting point.
3.3. Jacking the vehicle.
3.3.1. Turn the handle clockwise to close the release valve (B) place handle in point (A) and commence
pumping handle up and down using maximum strokes until the jack saddle reaches the vehicle
jacking point. Check the jacking point is centrally located on the saddle and raise the vehicle.
3.3.2. Should the jack become overloaded, a safety excess pressure valve will open, and stop the
vehicle from lifting.
pWARNING! The jack is a lifting device only and must not be used to support the load. Use correctly rated axle stands to support the load.
3.4. Lowering the vehicle
3.4.1. If using axle stands, raise the jack high enough for the stands to be easily removed. Then place handle on release valve nut (B) and
turn anti-clockwise, very slowly, to open the valve.
3.4.2. The lowering speed is controlled by the amount you turn the handle. Lower carefully, avoid any sudden changes in descent rate which
would shock load the hydraulic system.
p WARNING! Ensure there are no persons or obstacles beneath the vehicle, or in the path of its descent.
3. OPERATING INSTRUCTIONS
1050CX - 0016 - (1) - 290600
fig.1
Specifications
Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2000kg
Min. saddle height . . . . . . . . . . . . . . . . . . . . . .130mm
Max. saddle height . . . . . . . . . . . . . . . . . . . . . .350mm
Hydraulic lift . . . . . . . . . . . . . . . . . . . . . . . . . . .220mm
Length/Width/Height . . . . . . . . . . . . .492x218x132 mm
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5kg

4.1. When the jack is not in use, the ram should be in its lowest position to minimise corrosion. Remove
the handle to inactivate jack.
4.2. Keep the jack clean and lubricate all moving parts with acid free oil on a regular basis.
4.3. Before each use check for broken, cracked, bent, or loose parts, or any visible damage to ram,
pump, saddle, lifting arm, frame and all parts including nuts, bolts, pins and other fasteners. If any
suspect item is found remove jack from service and take necessary action to remedy the problem.
DO NOT use the jack if believed to have been subjected to abnormal load or shock load.
4.4. Periodically check the pump piston and the ram for signs of corrosion. Clean exposed areas with a clean oiled cloth.
4.5. After one year the oil should be replaced in order to extend the life of the jack. Use hydraulic jack oil only.
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3
IMPORTANT: Only fully qualified personnel should attempt hydraulic maintenance or repair.
4.6. To check the oil level, fully lower the jack. Remove filler screw (fig.2. O). The correct level is the bottom of the screw hole. If oil level
is low, fill as required.
NOTE: Use a good quality jack oil, such as SEALEY HYDRAULIC JACK OIL.
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WARNING: DO NOT use brake fluid, or any fluid other than hydraulic jack oil as this may cause serious damage to the jack
and will invalidate the warranty!
4.7. To drain the oil, remove the filler plug and raise front of jack. Make sure that no dirt is allowed to enter the hydraulic system.
3 3
3
IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THIS PRODUCT.
Hydraulic products are only repaired by local service agents. We have service/repair agents in all parts of the UK.
DO NOT RETURN JACKS TO US. Please telephone us on 01284 757500 to obtain the address and phone number of your local agent.
If jack is under guarantee contact your local Sealey dealer.
De-commissioning the Jack
Should the jack become completely unserviceable and require disposal, draw off the oil into an approved container and dispose of the jack
and the oil according to local regulations.
4. MAINTENANCE
5. TROUBLE SHOOTING
PROBLEM POSSIBLE CAUSE REMEDY
Jack will not lift
the load
Jack does not lift
high enough or
feels spongy
Jack lifts poorly
Jack lifts but will
not hold load
Jack will not lower
completely
Jack does not
lower at all
1) Be sure to use jack with adequate capacity
2) Top up oil level
3) Check and close release valve
4) Open release valve and pump the handle a few times. Close valve and re-try
5) Clean and replace oil
6) Replace packing
1) Fill or remove excess oil
2) Return jack to local service agent
3) Open release valve and pump the handle a few times. Close valve and re-try
4) Check and close release valve
1) Replace packing and/or clean valves
2) Replace oil
3) Open release valve and pump the handle a few times. Close valve and re-try
1) Check and close release valve
2) Lower jack, close release valve. Place foot on front wheel and pull up lifting arm to its full height by hand.
Open the release valve to lower arm
3) Open release valve and pump the handle a few times. Close valve and re-try
4) Replace packing or contact local service agent
5) Replace packing
1) Oil all external moving parts
2) Replace rod or contact local service agent
3) Replace damaged parts or contact local service agent
4) Open release valve and pump the handle a few times. Close valve and re-try
5) Check and fully open release valve
6) Replace spring or contact local service agent
1) Check and fully open release valve
1) Overloaded
2) Oil level low
3) Release valve not correctly closed
4) Air in system
5) Piston rod not functioning
6) Packing worn or defective
1) Oil level too high or too low
2) Worn seals
3) Air in system
4) Release valve not closed
1) Pump packing or valves malfunctioning
2) Oil is dirty
3) Air in the system
1) Release valve partially open
2) Dirt on valve seats
3) Air in system
4) Faulty seals
5) Packing worn or defective
1) Unit requires lubrication
2) Piston rod bent or damaged
3) Jack frame/link system distorted due
to overloading/poor positioning
4) Air in system
5) Release valve partially closed
6) Jack spring damaged or unhooked.
1) Release valve closed
Declaration of Conformity We, the sole importer into the UK, declare that the product listed below is in conformity with the following EEC standards and directives
The construction file for this product is held by the Manufacturer and may be inspected by A national
authority upon contact Jack Sealey Ltd.
For Jack Sealey Ltd. Sole importer into the UK of Sealey Quality Machinery.
TROLLEY JACK
Model: 1050CX
93/68/EEC CE Marking Directive
98/37/EC Machinery Directive (S.I.1992/3073 & Amendments)
29th June 2000
01284 757500 E-mail: [e-mail]
01284 703534
Sole U.K. Distributor
Sealey Group,
Bury St. Edmunds, Suffolk.
Signed by Mark Sweetman
fig. 2
1050CX - 0016 - (1) - 290600
IMPORTANT: MAINTENANCE OR REPAIR OF HYDRAULIC SYSTEM MUST ONLY BE PERFORMED BY A QUALIFIED PERSON.
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product. WARRANTY: Guarantee is 12 months from purchase date, proof
of which will be required for any claim. INFORMATION: Call 01284 757525 for our catalogue & promotions. Leave your full name, address & postcode.