Sealey 3000ES User manual

INSTRUCTIONS FOR
TROLLEY JACKS 3, 5 & 10TONNE EUROPEAN
STYLE
MODEL NO: 3000ES, 5000ES, 10000ES
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
9Ensure the jack is in sound condition and good working order. Take action for immediate repair or replacement of damaged parts.
Use genuine parts only. The use of unauthorised parts may be dangerous and will invalidate the warranty.
9Locate the jack in a suitable, well lit, work area.
9Keep work area clean and tidy and free from unrelated materials.
9Use jack on level and solid ground, preferably concrete. Avoid tarmacadam as jack may sink in.
9Place wedges under wheels of vehicle (but ensure wheels of jack can move freely).
9Ensure the vehicle handbrake is engaged, engine is switched off and transmission is in gear (or “Park” if automatic).
9Ensure minimum distance of 0.5m between vehicle and static objects such as doors, walls, etc., to allow for vehicle tilting.
9Ensure there are no passengers in the vehicle.
9Ensure all non-essential persons keep a safe distance whilst the jack is in use.
9Only place jack saddle under those lifting points recommended by the vehicle manufacturer (see vehicle handbook).
9Check the lifting point is stable and centred on the jack saddle.
9Ensure the jack wheels are free to move and that there are no obstructions.
▲DANGER: Use the jack for lifting only, NOT for supporting the lifted load.
9Use suitable capacity axle stands under the vehicle before proceeding with any task.
9Ensure there are no persons or obstructions beneath the vehicle before lowering.
9Use a qualified person to maintain or repair the jack hydraulic system.
8DO NOT operate the jack if damaged.
8DO NOT allow untrained persons to operate the jack.
8DO NOT exceed the rated capacity of the jack.
8DO NOT allow the vehicle to move while supported by the jack, or use the jack to move the vehicle.
8DO NOT jack vehicle if there is a risk of spillage of fuel, battery acid, or other dangerous substances.
8DO NOT work under the vehicle until axle stands have been correctly positioned.
8DO NOT use the jack for purposes other than that for which it is intended.
8DO NOT top up hydraulic system with brake fluid. Use hydraulic jack oil only.
8DO NOT adjust the safety overload valve.
9When not in use store jack, fully lowered, in a safe, dry, childproof area.
3000ES,5000ES,10000ES | Issue 3 (1) 15/06/18
Original Language Version
© Jack Sealey Limited
Refer to
instructions
Wear safety
footwear
g.1

Original Language Version
© Jack Sealey Limited
2. INTRODUCTION
European style trolley jack manufactured to exacting standards. Lifting arm has two speed lifting and lowering; lowers rapidly when no load is
attached and provides smooth, slow, controlled lowering with a load. Lift-and-twist ‘Dead Man’ lowering mechanism operated via ‘D’ shaped
handle prevents accidental lowering. Nylon wheels tted which are quiet in operation and help prevent damage to garage oors. Foot pedal for
quick approach of the lifting saddle to the vehicle. Also includes removable rubber saddle pad and built-in tool tray for fasteners and tools.
3. SPECIFICATION
4. ASSEMBLY
4.1. Remove locating bolt at the front of the handle base. Push handle into socket and re-insert locating bolt through the socket, ensuring that it
ts correctly in the groove.
4.2. Before using the jack for the first time, purge hydraulic circuit in order to eliminate any air in the system. To do so, pull the handle
upward and turn it anti-clockwise to open the release valve. Hold the handle in the open position and pump it up and down 7 or 8
times. To close the hydraulic valve turn the handle clockwise and push down.
4.3. Place a few drops of hydraulic jack oil on the pump piston and pump the handle several times to distribute the oil. Lubricate all moving
parts thoroughly.
5. OPERATION
5.1. General jacking
WARNING! Before lifting ensure Section 1 safety instructions are strictly followed.
5.1.1. Prepare vehicle as described in safety instructions ensuring that the ground on which jack is to stand is level and solid (not tarmacadam).
5.1.2. Position the jack saddle under the vehicle manufacturer’s recommended lifting point (see vehicle handbook).
5.2. Jacking the vehicle
5.2.1. Ensure the release valve is closed (i.e. the handle is pushed down and turned fully clockwise). Commence pumping the handle, or the
foot pedal, using the full stroke, until the vehicle reaches the working height.
5.2.2. Should the jack become overloaded, a safety excess pressure valve will open and stop the vehicle from lifting.
5.3. Lowering the vehicle
5.3.1. Pull the handle up and turn it anti-clockwise to open the valve and lower the load.
5.3.2. The loaded lowering speed is controlled and constant regardless of how much you turn the handle.
WARNING! Ensure that there are no persons or obstacles beneath the vehicle, or in the path of descent.
6. MAINTENANCE
Only fully qualified personnel should attempt maintenance or repair.
6.1. When the jack is not in use, the ram should be in its lowest position to minimise corrosion.
Remove the handle to deactivate jack.
6.2. Keep the jack clean and lubricate all moving parts with acid free oil on a regular basis.
6.3. To check the oil level, pump the jack to approximately half height and with the help of another
person, upend the jack (i.e. so that the ram is vertical and the jack is resting on the handle).
WARNING: Ensure that a second person remains to hold the jack stable in the upended
position - DO NOT attempt this operation unaided.
6.3.1. Remove the filler screw. Correct oil level is just below the lower edge of the filling hole (fig.2).
Approximate oil capacity - 0.3ltr. IMPORTANT: DO NOT overfill as this may effect the
smooth operation of the jack.
NOTE: Use a good quality jack oil, such as SEALEY HYDRAULIC JACK OIL.
WARNING: DO NOT use brake fluid or any fluid other than hydraulic jack fluid,
as this may cause serious damage to the jack and will invalidate the warranty!
6.4. Before each use check for broken, cracked, bent, or loose parts, or any visible damage
to ram, pump, saddle, lifting arm, frame and all parts including nuts, bolts, pins and other
fasteners. If any suspect item is found remove jack from service and take the necessary
action to remedy the defect. DO NOT use the jack if it is believed to have been subjected
to abnormal load or shock load. Inspect and take appropriate action.
6.5. After one year the oil should be replaced in order to extend the life of the jack. Drain and refill
via the filler plug. Make sure that no dirt is allowed to enter the hydraulic system. See 6.3. for refill instructions.
6.6. Periodically check the pump piston and the ram for signs of corrosion. Clean exposed areas with a clean oiled cloth.
IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THIS PRODUCT.
Hydraulic products are only repaired by local service agents. We have service/repair agents in all parts of the UK.
DO NOT RETURN JACKS TO US. Please telephone us on 01284 757500 to obtain the address and telephone number of your local
agent.
If jack is under guarantee you can also contact your local dealer.
De-commissioning:
Should the jack become completely unserviceable, draw off the oil into an approved container and dispose of the jack and the oil
according to local regulations.
Model No: ...................3000ES
Capacity: .....................3tonne
Min. Saddle Height:............ 140mm
Max. Saddle Height: ........... 610mm
Max. Chassis Height: .......... 185mm
Length:. . . . . . . . . . . . . . . . . . . . . .1100mm
Weight: ......................48.8kg
Model No: ...................5000ES
Capacity: .....................5tonne
Min. Saddle Height:............ 150mm
Max. Saddle Height: ........... 583mm
Max. Chassis Height: .......... 220mm
Length:. . . . . . . . . . . . . . . . . . . . . 1305mm
Weight: ......................71.3kg
Model No: ..................10000ES
Capacity: ....................10tonne
Min. Saddle Height:............ 170mm
Max. Saddle Height: ........... 576mm
Max. Chassis Height: .......... 240mm
Length:. . . . . . . . . . . . . . . . . . . . . 1605mm
Weight: .....................122.5kg
g.2
3000ES,5000ES,10000ES | Issue 3 (1) 15/06/18

Original Language Version
© Jack Sealey Limited
7. TROUBLESHOOTINGtr
3000ES,5000ES,10000ES | Issue 3 (1) 15/06/18
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
PROBLEM POSSIBLE CAUSE REMEDY
Jack will not lift the load 1) Overloaded
2) Oil level low
3) Release valve not closed
correctly
4) Air in system
5) Piston rod not functioning
6) Packing worn or defective
1) Be sure to use jack with adequate capacity.
2) Top up oil level.
3) Check and close release valve.
4) Open release valve and pump the handle a few times. Close
valve and re-try.
5) Clean and replace oil.
6) Replace packing.
Jack does not lift high enough or
feels “spongy”
1) Oil level too high or too low
2) Worn seals
3) Air in system
4) Release valve not closed
1) Fill or remove excess oil.
2) Return jack to local service agent.
3) Open release valve and pump the handle a few times. Close
valve and re-try.
4) Check and close release valve.
Jack lifts poorly 1) Pump packing or valves
malfunctioning
2) Oil is dirty
3) Air in the system
1) Replace packing and/or clean valves.
2) Replace oil.
3) Open release valve and pump the handle a few times. Close
valve and re-try.
Jack lifts but will not hold load 1) Release valve partially open
2) Dirt on valve seats
3) Air in system
4) Faulty seals
5) Packing worn or defective
1) Check and close release valve.
2) Lower jack, close release valve. Place foot on front wheel and
pull up lifting arm to full height by hand. Open the release valve
lower arm.
3) Open release valve and pump the handle a few times. Close
valve and re-try.
4) Replace or contact local service agent.
5) Replace packing.
Jack will not lower completely 1) Unit requires lubrication
2) Piston rod bent or damaged
3) Jack frame/link system
distorted due to overloading/
poor positioning
4) Air in system
5) Release valve partially
closed
6) Jack spring damaged
1) Oil all external moving parts.
2) Replace rod or contact local service agent.
3) Replace damaged parts or contact local service agent.
4) Open release valve and pump the handle a few times. Close
valve and re-try.
5) Check and fully open release valve.
6) Replace spring or contact local service agent.
Jack does not lower at all 1) Release valve closed 1) Check and fully open release valve.