Sealey 5010HL User manual

INSTRUCTIONS FOR: TROLLEY JACK
PREMIER VIKING 5 TONNE HIGH LIFT
MODEL No: 5010HL
3.1. Fit the handle into the handle socket as shown in fig.1 ensuring
that it is fully inserted. Retain the handle by screwing in the
handle retaining screw (see fig.1). It may be necessary to lift the
handle slightly in order to get the plain end of the screw to enter
the slot at the bottom of the handle.
3.2. Before using the jack for the first time, purge the hydraulic circuit
in order to eliminate any air in the system. To do this, open the
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS.
USE THIS JACK CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. RETAIN THESE INSTRUCTIONS FOR FUTURE USE.
1. SAFETY PRECAUTIONS
3. ASSEMBLY & PURGING
2. SPECIFICATIONS
Model.............................................................................5010HL
Capacity ..........................................................................5tonne
Min. Saddle Height .........................................................180mm
Max. Saddle Height ........................................................960mm
Max. Chassis Height .......................................................350mm
Length ...........................................................................1830mm
Weight ...............................................................................185kg
3Ensure the jack is in sound condition and good working order.
Take action for immediate repair or replacement of damaged
parts. Use genuine parts only. The use of unauthorised parts
may be dangerous and will invalidate the warranty.
3Locate the jack in a suitable, well lit work area.
3Keep work area clean and tidy and free from unrelated materials.
3Use jack on level and solid ground, preferably concrete. Avoid
tarmacadam as jack may sink in.
3Place wedges under wheels of vehicle (but ensure wheels of
jack can move freely).
3Ensure the vehicle handbrake is engaged, engine is switched off
and transmission is in 1st or reverse gear (“PARK” if automatic).
3Ensure minimum distance of 0.5m between vehicle and static
objects such as doors, walls, etc., to allow for vehicle tilting.
3Ensure there are no passengers in the vehicle.
3Ensure all non-essential persons keep a safe distance whilst the
jack is in use.
3Only place jack under those lifting points recommended by
vehicle manufacturer (see vehicle handbook).
3Check the lifting point is stable and centred on the jack saddle.
3Ensure the jack wheels are free to move and that there are no
obstructions.
pDANGER: Use the jack for lifting only, NOT for supporting the
lifted load.
3Use suitable capacity axle stands under the vehicle before
proceeding with any task.
3Ensure there are no persons or obstructions beneath the vehicle
before lowering.
3Use a qualified person to maintain or repair the jack hydraulic system.
7DO NOT operate the jack if damaged.
7DO NOT allow untrained persons to operate the jack.
7DO NOT exceed the rated capacity of the jack.
7DO NOT allow the vehicle to move while supported by the jack,
nor use the jack to move the vehicle.
7DO NOT jack vehicle if there is a risk of spillage of fuel, battery
acid, or other dangerous substance.
7DO NOT work under the vehicle until axle stands have been
correctly positioned.
7DO NOT use the jack for purposes other than that for which it is
designed.
7DO NOT top up hydraulic system with brake fluid. Use hydraulic
jack oil only.
7DO NOT adjust the safety overload valve.
3When not in use store jack, fully lowered, in a safe, dry,
childproof area.
release valve by lifting the handle by about 8mm and turning
it through 45° as shown in fig.2A&B. Keeping the handle in
this position pump the foot pedal through its full travel 6 or 7
times as indicated in fig.2C. Rotate the handle back to the
normal position where it will drop down to the locked
position.
3.3. Place a few drops of hydraulic jack oil on the pump piston
and pump the handle several times to distribute the oil.
Thoroughly lubricate all moving parts.
5010HL Issue: 2 - 16/03/10
Original Language Version
g.2
g.1

4. OPERATING INSTRUCTIONS
4.1. Generaljacking.
pWARNING! Before lifting, ensure Section 1 safety
instructions are strictly followed.
4.1.1. Prepare vehicle as described in safety instructions ensuring
the ground on which jack is to stand is level and solid (not
tarmacadam). We recommend concrete.
4.1.2. Position the jack saddle under the vehicle manufacturer’s
recommended lifting point (see vehicle handbook).
4.2. Jackingthevehicle.
4.2.1. Ensure that the release valve is closed with the handle in
the normal locked position. The jack saddle may be raised
quickly up to the load using the foot pedal. DO NOT attempt
to raise the load with the foot pedal.
4.2.2. Commence pumping the handle up and down through its
full stroke until the vehicle reaches the required height.
Note: If the jack becomes overloaded, the safety valve will
operate and prevent the jack from lifting further.
4.3. Loweringthevehicle.
4.3.1. To lower the vehicle, open the release valve by lifting and
rotating the handle. The speed of descent can be
controlled by turning the handle gradually.
pSAFETY WARNING! Always lower in a slow and controlled
manner and ensure that there are no persons or obstacles
beneath the vehicle, or in the path of descent.
5010HL Issue: 2 - 16/03/10
IMPORTANT: Only fully qualified personnel should
attempt maintenance or repair.
5.1. When the jack is not in use, the ram should be in the lowest
position to minimise corrosion. Remove the handle to
inactivate the jack.
5.2. Keep the jack clean and lubricate all moving parts with oil on
a regular basis.
5.3. Every 3 months grease the lifting arm pivot pin and the
castors.
5.4. The pump and cylinder form a closed hydraulic system and
refilling with oil is only necessary in exceptional cases. To
check oil level:
1) Place jack on a level surface with the saddle fully lowered.
2) Remove the 6 top cover retaining screws and lift off the cover.
3) The oil is topped up via the filler screw which is situated
on top of the oil reservoir as shown in fig.3.
4) The oil level should be 45mm below the filler hole.
NOTE: Use a good quality jack oil, such as
SEALEY HYDRAULIC JACK OIL.
pWARNING:DONOTusebrakefluid,oranyfluidother
 thanhydraulicjackfluidasthiswillcauseserious
 damagetothejackandwillinvalidatethewarranty!
5.5. Before each use check for broken, cracked, bent, or loose
parts, or any visible damage to ram, pump, saddle, lifting
arm, frame and all parts including nuts, bolts, pins and other
fasteners. If any suspect item is found, remove jack from
service and take the necessary action to remedy the
problem.
DO NOT use the jack if it is believed to have been subjected
to abnormal or shock loading. Inspect and take appropriate
action.
5.6. Periodically check the pump piston and the ram for signs of
corrosion. Clean exposed areas with a clean cloth and jack
oil.
IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR
INCORRECT USE OF THIS PRODUCT.
5.7. De-commissioning.
Should the jack become completely unserviceable, draw off
the oil into an approved container and dispose of the jack
and the oil according to local regulations.
Hydraulic products are repaired by local service agents only.
we have service/repair agents in all parts of the UK.
DO NOT return jacks to us. Please telephone us on 01284
757500 to obtain the address and telephone number of your
local agent. If jack is under guarantee you can also contact
your local dealer.
5. MAINTENANCE
6. TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE REMEDY
Jack will not lift the
load properly or will
not hold raised load
1) Overloaded
2) Release valve not closed
3) Air in system
4) Low oil level
5) Internal defect
1) Be sure to use jack with adequate capacity
2) Close release valve by rotating handle back to locked position
3) Purge system as described in section 3.2
4) Check level and replenish if necessary
5) Contact Service Agent
Jack will not lower 1) Unit requires lubrication
2) Piston rod bent or damaged
3) Jack frame/link system distorted due
to overloading/poor positioning
4) Air in system
5) Release valve partially closed
6) Release valve blocked
1) Oil all external moving parts
2) Contact local Service Agent
3) Replace damaged parts or contact Service Agent
4) Purge system as described in section 3.2
2) Open release valve by rotating handle through 45°
6) Clean release valve
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
[e-mail]
SoleUKDistributor,SealeyGroup,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email
g.3
g.4
Original Language Version