Sealey 3001CXP.V1 User manual

TROLLEY JACK 3 TONNE WITH FOOT PEDAL
MODEL NO: 3001CXP.V1
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGEAND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
WARNING! ALWAYS USE AXLE STANDS
WARNING! Please note that the handle socket of this jack is retained under tension and must be released
before use. Caution should be taken when releasing, as the handle socket will suddenly raise to its upright
position if not controlled.
9The user shall work only in accordance with this instruction manual.
9The operator shall be provided with all necessary information about training and about pumping and
translating forces.
9Ensure the jack is in sound condition and good working order. Take action for immediate repair or
replacement of damaged parts. Use genuine parts only. DO NOT modify the jack. The use of non-genuine
parts may be dangerous and will invalidate the warranty.
9Locate the jack in a suitable, well lit working area.
9Keep working area clean and tidy and free from unrelated materials. Use jack on level and solid ground,
preferably concrete. Avoid tarmacadam as jack may sink in.
9Chock wheels of vehicle.
9Ensure the vehicle handbrake is engaged, engine is switched o󰀨 and transmission is in gear (or “PARK”
if automatic).
9Ensure minimum distance of 0.5m between vehicle and static objects such as doors, walls, etc. to allow for
vehicle tilting.
9Ensure all non-essential persons keep a safe distance whilst the jack is in use.
9Ensure there are no passengers in the vehicle.
9It is necessary that the operator can watch the lifting device and the load during all movements.
9Place jack under only those lifting points recommended by vehicle manufacturer (see vehicle handbook).
9Check that the lifting point is stable and centred on the jack saddle.
9Ensure the jack wheels are free to move and that there are no obstructions.
▲DANGER: Use the jack for lifting only, NOT for supporting the lifted load.
9Ensure there are no persons or obstructions beneath the vehicle before lowering.
9It is not allowed to work under the raised load until it is secured by suitable means. Use suitable axle stands
under the vehicle before proceeding with any task.
9Use a qualied person to lubricate and maintain the jack.
9Ensure that only hydraulic jack oil is used in the jack.
8DO NOT operate the jack if damaged.
8DO NOT allow untrained persons to operate the jack.
8DO NOT operate the jack when tired or under the inuence of drugs, alcohol or intoxicating medication.
8DO NOT exceed the rated capacity of the jack.
8DO NOT allow the vehicle to move during lifting or lowering, or use the jack to move the vehicle.
8DO NOT jack vehicle if there is a risk of spillage of fuel, battery acid, or other dangerous substances.
8DO NOT work under the vehicle until appropriately rated axle stands have been correctly positioned.
8DO NOT use the jack for purposes other than that for which it is intended.
8DO NOT top up hydraulic system with brake uid. Use hydraulic jack oil only. (Sealey Part No: HJO500MLS
or HJO5LS)
8DO NOT adjust the safety overload valve.
9When not in use store jack, fully lowered, in a safe, dry, childproof area.
9If more than 400N of e󰀨ort is generated in lifting, the e󰀨orts shall be lowered by an additional person.
9Jacks shall be maintained and repaired in accordance with the manufacturer’s instructions. Such maintenance and repair shall be
carried out by qualied persons.
9No modications shall be carried out which adversely a󰀨ect the compliance of the jack with the standard.
9Check the state of the markings and that the markings remain as the initial one.
Refer to
instructions Wear safety
footwear
3001CXP.V1 Issue 2 (H,3,) 14/09/23
Original Language Version
© Jack Sealey Limited
1 3 5
2 4 R
TJL3
Chock
wheels
Never
exceed
jack capacity
Close
Raise
Lower
Lift & twist
to lower
OR
Use on a hard level floor
Apply
handbrake
www.sealey.co.uk
Use suitable axle stands
X2
Raise

2. INTRODUCTION
Single-piece hydraulic unit with heavy base design. Foot pedal as fast lifting alternative method of raising saddle, especially useful in
restricted spaces. Universal joint release mechanism and long two-piece handle. Heavy-duty castors and extra-large saddle design
ease positioning under vehicle. Fitted with safety overload valve and pump-through valve to prevent handle locking at maximum ram
extension. Ideal for loaded vans up to 3.5tonne GVW.
3. SPECIFICATION
Model No:....................................................3001CXP.V1
Applicable Standard:.......................................... EN 1494
Capacity:............................................................... 3tonne
Consumable Parts:........Optional Rubber Jack Pad - JP17
Length:................................................................. 703mm
Maximum Chassis Height: ................................... 255mm
Maximum Saddle Height: ..................................... 460mm
Minimum Saddle Height: .......................................117mm
4. OPERATION
4.1. RELEASING THE RETAINING CLIP (FIG.1)
4.1.1. Seek assistance from a second person if required.
4.1.2. Insert the lower handle section into the handle socket to aid in releasing pressure in the handle socket.
4.1.3. Push down on the handle and hold down while unscrewing the handle retaining bolt that is securing the handle socket in the down
position.
4.1.4. Remove the clip from the bolt and the lower chassis bar.
4.1.5. Gently and in a controlled manner slowly allow the lower handle section and handle socket to raise to their upright position.
4.1.6. Replace the handle retaining bolt to secure the handle in the socket.
4.2. BEFORE FIRST USE
4.2.1. Assemble handle by sliding the two parts together and rotating until the locking pin clicks into position.
4.3. HYDRAULIC SYSTEM PURGING
4.3.1. Before using jack for the rst time, purge the hydraulic unit in order to eliminate any air in the system. Turn handle anti clockwise to
open release valve.
4.3.2. Pump for 30 to 40 seconds. When complete, close the release valve by turning the handle clockwise.
4.3.3. Place a few drops of hydraulic jack oil on pump piston and pump handle several times to distribute oil. Thoroughly lubricate moving
parts.
4.4. GENERAL JACKING
WARNING! Before lifting ensure Safety instructions are read and understood.
4.4.1. Position the jack saddle under the vehicle manufacturer’s
recommended lifting point.
4.5. JACKING THE VEHICLE
4.5.1. Rotate handle clockwise to close the release valve.
4.5.2. Commence pumping handle up and down using maximum strokes until the jack saddle reaches the vehicle manufactures jacking point.
Check the jacking point is centrally located on the saddle and raise the vehicle.
4.5.3. Should the jack become overloaded, a safety excess pressure valve will open, and stop the vehicle from lifting.
WARNING! The jack is a lifting device only and must not be used to support the load. Use correctly rated axle stands to support the
load.
4.6. LOWERING THE VEHICLE
4.6.1. Carefully remove all tools, parts, etc., from under the vehicle.
4.6.2. Position the Jack’s Saddle under the lifting point. Turn the Handle rmly clockwise and raise vehicle high enough to clear the jack
stands.
4.6.3. Carefully remove the jack stands.
4.6.4. Slowly turn the Handle counter-clockwise to lower the vehicle onto the ground.
4.6.5. Lower the Jack completely. Store the Jack indoors out of children’s reach.
3001CXP.V1 Issue 2 (H,3,4) 14/09/23
Original Language Version
© Jack Sealey Limited
FIG.2
FIG.1
Handle Retaining Bolt

5. MAINTENANCE
IMPORTANT: Only fully qualied personnel should attempt maintenance or repair.
Jacks shall be maintained and repaired in accordance with the manufacturer’s
instructions. Such maintenance and repair shall be carried out by qualied
persons. No modications shall be carried out which adversely a󰀨ect the
compliance of the jack with the standard. Check the state of the markings and that
the markings remain as the initial one.
5.1. When the jack is not in use, the ram should be in its lowest position to minimise
corrosion. Remove the handle to inactivate jack.
5.2. Keep the jack clean and lubricate all moving parts with oil on a regular basis.
5.3. Before each use check for broken, cracked, bent, or loose parts, or any visible
damage to ram, pump, saddle, lifting arm, frame and all parts including nuts, bolts,
pins and other fasteners. If any suspect item is found remove jack from service
and take necessary action to remedy the problem.
8DO NOT use the jack if believed to have been subjected to abnormal load or
shock load.
5.4. Periodically check the pump piston and the ram for signs of corrosion. Clean exposed areas with a clean oiled cloth.
5.5. After one year the oil should be replaced in order to extend the life of the jack. Use hydraulic jack oil only.
5.6. To check the oil level, fully lower the jack and remove ller plug (g.3). The correct level is the bottom of the screw hole. If oil level is
low, ll as required. Pump jack 5 or 6 times to expel air. Pump jack up to full height and pour o󰀨 excess oil before retting plug.
8DO NOT touch the safety overload valve (g.3).
NOTE: Use Sealey quality hydraulic jack oil, Model No.s HJO500MLS / HJO5LS to top up or replace the hydraulic uid.
WARNING: DO NOT use brake uid, or any uid other than hydraulic jack oil as this may cause serious damage to the jack and will
invalidate the warranty.
5.7. To drain the oil, remove the ller screw and raise front of jack. Make sure that no dirt is allowed to enter the hydraulic system.
IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF PRODUCT.
Hydraulic products are only repaired by local service agents. We have service/repair agents in all parts of the UK.
8DO NOT return jacks to us. Please telephone us on 01284 757500 to obtain the address and ‘phone number of your local agent. If jack
is under guarantee contact your local Sealey Stockist.
5.8. DE-COMMISSIONING THE JACK
Should the jack become completely unserviceable and require disposal, draw o󰀨 the oil into an approved container and dispose of the
jack and the oil according to local regulations.
6. TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE REMEDY
Jack will not lift the
load 1) Overloaded 2) Oil level low
3) Release valve not correctly closed
4) Air in system
5) Piston rod not functioning
6) Packing worn or defective
1) Be sure to use jack with adequate capacity
2) Top up oil level
3) Check and close release valve
4) Open release valve and pump the handle a few times.
Close valve and re-try
5) Clean and replace oil
6) Replace packing
Jack does not lift high
enough
Or feels “spongy”
1) Oil level too high or too low
2) Worn seals
3) Air in system
4) Release valve not closed
1) Fill or remove excess oil
2) Return jack to local service agent
3) Open release valve and pump the handle a few times.
Close valve and re-try
4) Check and close release valve
Jack lifts poorly 1) Pump packing or valves malfunctioning
2) Oil is dirty
3) Air in the system
1) Replace packing and/or clean valves
2) Replace oil
3) Open release valve and pump the handle a few times.
Close valve and re-try
Jack lifts but will not
hold load 1) Release valve partially open 2) Dirt on valve seats
3) Air in system
4) Faulty seals
5) Packing worn or defective
1) Check and close release valve
2) Lower jack, close release valve. Place foot on front wheel
and pull up lifting arm to it’s full height by hand. Open the
release valve to lower arm
3) Open release valve and pump the handle a few times.
Close valve and re-try
4) Replace packing or contact local service agent
5) Replace packing
Jack will not lower
completely 1) Unit requires lubrication 2) Piston rod bent or damaged
3) Jack frame/link system distorted due to
overloading/poor positioning
4) Air in system
5) Release valve partially closed
6) Jack spring damaged or unhooked.
1) Oil all external moving parts
2) Replace rod or contact local service agent
3) Replace damaged parts or contact local service agent
4) Open release valve and pump the handle a few times.
Close valve and re-try
5) Check and fully open release valve
6) Replace spring or contact local service agent
Jack does not lower
at all 1) Release valve closed 1) Check and fully open release valve
OIL FILLER PLUG
SAFETY OVERLOAD VALVE
FIG.3
3001CXP.V1 Issue 2 (H,3,4) 14/09/23
Original Language Version
© Jack Sealey Limited

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted,
taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product
becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and
dispose of the product and fluids according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
REGISTER YOUR
PURCHASE HERE
3001CXP.V1 Issue 2 (H,3,4) 14/09/23
Original Language Version
© Jack Sealey Limited