Sealey CP1202 User manual

INSTRUCTIONS FOR
RATCHET WRENCH 12V 3/8”SQ DRIVE-BODY
ONLY
MODEL NO: CP1202
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
I
MPORTANT:
PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGEAND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
1.1. ELECTRICAL SAFETY.
WARNING! It is the owner’s responsibility to read, understand and comply with the following electrical instructions:
9You must ensure the risk of electric shock is minimised by the installation of appropriate safety devices. An RCCB (Residual Current
Circuit Breaker) should be incorporated in the main distribution board. We also recommend that an RCD (Residual Current Device)
is used with all electrical products, particularly portable equipment which is plugged into an electrical supply not protected by an
RCCB.
9You must also read and understand the following instructions concerning electrical safety.
The Electricity At Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by a qualified
electrician, using a Portable Appliance Tester (PAT), at least once a year.
The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of the appliance and
the safety of the appliance operator.
If in any doubt about electrical safety, contact a qualified electrician.
9Ensure that the charger and cable are inspected for wear and damage, to ensure they are safe before connecting to the mains power
supply. If worn or damaged DO NOT use, replace immediately or contact a qualied electrician.
8DO NOT use worn or damage cables, plugs or connectors. Have any faulty item repaired or replaced
immediately by a qualified electrician. When an ASTA/BS approved UK 3 pin plug is damaged, cut
the cable just above the plug and dispose of the plug safely.
9Ensure that the double insulated charger is correctly connected via a three-pin plug, as follows:
a) Connect the Brown live wire to live terminal ‘L’.
b) Connect the Blue neutral wire to the neutral terminal ‘N’.
c) After wiring, check that there are no bare wires, that all wires have been correctly connected,
that the cable outer insulation extends past the cable clamp and that the clamp is tight.
Note that the earth pin ‘E’ remains unconnected.
9Check cables are always protected against short circuit and overload.
9BATTERY SAFETY. (Battery CP1200BP / Charger CP1200MC not supplied)
9Charge battery prior to rst use. The battery pack will have been shipped in a low charge state.
9Use only the charger provided to charge the Ratchet Wrench battery.
8DO NOT charge battery when room temperature is below 50°F(10°C) or above 104°F(40°C).
8DO NOT attempt recharging the battery by means of a generator or a DC power source.
8DO NOT short-circuit the battery by linking both terminals with conductive materials.
8DO NOT store the battery (or Ratchet Wrench) in locations where the temperature may exceed 104°F(40°C).
▲DANGER! DO NOT attempt to dismantle the battery pack. For safety and environmental reasons DO NOT discard in domestic
waste or by burning. ONLY discard or recycle according to local authority regulations.
WARNING! DO NOT allow a leaking battery to contact your person. If you come into contact with battery liquid take the following
immediate action:
a) Skin contact: Wash immediately with soap and water, then wash flesh in either lemon juice or vinegar.
b) Eye contact: Wash with a strong solution of boric acid, and seek immediate medical attention.
1.2. BATTERY CHARGER SAFETY INSTRUCTIONS. (Battery CP1200BP / Charger CP1200MC not supplied)
WARNING: DO NOT use the charger to charge any battery other than that supplied for the Ratchet Wrench. Other types of batteries
may explode.
9All mains electrical supply safety features must be followed as described in 1.1. above.
9Disconnect the charger from the mains power supply when not in use.
9Important: Check that the voltage marked on the charger is the same as the power supply to be used.
8DO NOT pull or carry the charger by the power lead, or pull the plug from the mains socket by the power lead.
8DO NOT use any other type of charger.
8DO NOT try to open or dismantle the charger.
8DO NOT get the charger wet, or use in wet, damp conditions (for indoor use only).
8DO NOT operate the charger if it or the battery is damaged.
CP1202 | Issue 1 26/09/16
Original Language Version
© Jack Sealey Limited
Refer to
instructions Wear eye
protection Wear protective
gloves Wear ear
protection Charger: Indoor
Use Only
Recommended Fuse
Rating: 3A

8DO NOT insert foreign objects or material into the hole reserved for the battery.
8DO NOT force the battery into the charger. The battery will only fit one way to ensure correct polarity alignment.
8DO NOT charge a second battery immediately. Consecutive charging will overheat the charger. Allow the unit to cool for 15 minutes
before charging the next battery.
9Store the charger in the same manner as the battery, see section 1.2.
1.3. GENERAL SAFETY.
9Maintain the Ratchet Wrench and battery in good condition. Check moving parts alignment on a regular basis.
9Replace or repair damaged parts. Use an authorised service agent and recommended parts only. Unauthorised parts may be
dangerous and will invalidate the warranty.
9Ensure the Ratchet Wrench is switched off before installing the battery pack.
9Keep the Ratchet Wrench and charger clean for best and safest performance.
9Remove ill tting clothing. Remove ties, watches, rings and other loose jewellery and contain long hair.
9Evaluate your working area before using the Ratchet Wrench; e.g. ceilings, oors and enclosures may contain electrical items or
water piping
9Ensure battery pack is correctly inserted into the Ratchet Wrench handle and latched in place before attempting to switch on
Ratchet Wrench.
9Secure loose work pieces with a clamp, vice or other adequate holding device.
9Avoid unintentional starting.
9Wear approved safety eye protection (standard spectacles are not adequate).
9Maintain correct balance and footing. Ensure the floor is not slippery and wear non-skid shoes.
9Be aware that this Ratchet Wrench does not need to be plugged into the mains power.
9Keep children and unauthorised persons away from the working area.
8DO NOT use the Ratchet Wrench where there are ammable liquids, solids or gases, such as paint solvents, etc.
8DO NOT allow children to operate the Ratchet Wrench.
8DO NOT operate the Ratchet Wrench if any parts are missing as this may cause failure and/or personal injury.
8DO NOT hold unsecured work piece in your hand.
8DO NOT leave the Ratchet Wrench operating unattended.
8DO NOT carry the Ratchet Wrench with your finger on the power switch. Keep chuck direction switch in the locked position.
8DO NOT use the Ratchet Wrench for a task it is not designed to perform.
8DO NOT operate the Ratchet Wrench when you are tired or under the influence of alcohol, drugs or intoxicating medication.
8DO NOT get the Ratchet Wrench or battery charger wet or use in damp or wet locations.
2. INTRODUCTION
Compact, lightweight cordless ratchet wrench, allows access to tight spaces. Variable speed control trigger with lock function gives more
control during application. Heavy-duty mechanical steel ratchet head with forward and reverse control. Robust composite housing with soft,
comfortable grip. Integrated LED battery level indicator and LED work light. Requires Model No CP1200BP 12V 1.5Ah Lithium-ion battery and
Model No CP1200MC battery charger.
3. SPECIFICATION
Model No...................................................................CP1202
Battery ..................................12V 1.5Ah Li-ion (not included)
Drive ......................................................................... 3/8” Sq.
No Load Speed.......................................................0-250rpm
Maximum Torque.............................................. 45Nm(33lb.ft)
Battery Model No ..................................................CP1200BP
Mains Charger Model No .....................................CP1200MC
Weight.........................................................................0.70kg
4. CHARGING
4.1. Battery Pack Removal and Replacement
4.1.1. Switch the machine off before removing the battery pack.
4.1.2. Press the battery latches in (Located either side of grip
and withdraw the battery pack (g.1).
4.1.3. To replace the battery pack, push the stem into the drill
until the latches engage. The battery pack can only be
inserted in the correct orientation.
4.2. Battery Charging
4.2.1. Batteries that have been out of use for some time or are new
may not accept a full charge. This is not a battery fault; the
battery may need to be discharged and charged a couple of
times to restore full capacity.
4.2.2. Connect the charger to the electric power supply. A ashing
green LED will show.
4.2.3. Insert the battery into the charger. A steady red light
will show.
4.2.4. When fully charged, a steady green LED will show.
4.2.5. The battery is ready for use.
g.1
CP1202 | Issue 1 26/09/16
Original Language Version
© Jack Sealey Limited

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specications and component parts without prior notice.
IMPORTANT:No liability is accepted for incorrect use of this product.
WARRANTY:Guarantee is 12 months from purchase date, proof of which will be required for any claim.
Sole UK Distributor, Sealey Group.
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk.
IP32 7AR
www.sealey.co.uk
[e-mail]
01284 757500
01284 703534
CP1202 | Issue 1 26/09/16
Original Language Version
© Jack Sealey Limited
Environmental Protection
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be
sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment.
When the product becomes completely unserviceable and requires disposal, drain off any fluids (if applicable)
into approved containers and dispose of the product and the fluids according to local regulations.
WEEE Regulations
Dispose of this product at the end of its working life in compliance with the EU Directive on
Waste Electrical and Electronic Equipment (WEEE). When the product is no longer required, it must be disposed
of in an environmentally protective way. Contact your local solid waste authority for recycling information.
Battery Removal
See Section 4
Under the Waste Batteries and Accumulators Regulations 2009, Jack Sealey Ltd are required to inform potential
purchasers of products containing batteries (as dened within these regulations), that they are registered wih Valpak’s
registered compliance scheme. Jack Sealey Ltd’s Batteries Producer Registration Number (BPRN) is BPRN00705.
Parts support is available for this product. To obtain a parts listing and/or diagram,
please log on to www.sealey.co.uk, email [e-mail] or telephone [phone].
5. OPERATION
5.1. Using The Wrench
5.1.1. Fit the socket to the wrench by snapping it onto the square drive.
5.1.2. Fit the battery pack to the wrench by aligning the tongue on the battery with the groove in the housing and slide into place. Ensure
that the battery pack is rmly located, A click will be heard when it has locked into position.
5.1.3. Select the required direction of rotation. To change direction, turn the direction selector (g.1) to the left or right. DO NOT attempt to
change the direction of rotation whilst trigger is depressed.
5.1.4. Speed can be controlled by varying the nger pressure on the trigger. Initial pressure will switch on the worklight.
5.1.5. The trigger can be locked in the off position when required to prevent accidental use.
5.1.6. When tightening, take care not to over-torque small xings.
Note: On critical fixings always check the torque with a torque wrench according to the product or vehicle manufacturer’s
guidelines.
WARNING! – Risk of Hand Arm Vibration Injury.
This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.
This tool is subject to the vibration testing section of the Machinery Directive 2006/42/EC.
This tool is to be operated in accordance with these instructions.
Measured vibration emission value (a): .............2.9 m/s²
Uncertainty value (k): ............................1.5 m/s²
Please note that the application of the tool to a sole specialist task may produce a different average vibration emission. We recommend that a
specific evaluation of the vibration emission is conducted prior to commencing with a specialist task.
A health and safety assessment by the user (or employer) will need to be carried out to determine the suitable duration of use for each tool.
NB: Stated Vibration Emission values are type-test values and are intended to be typical.
Whilst in use, the actual value will vary considerably from and depend on many factors.
Such factors include; the operator, the task and the inserted tool or consumable.
NB: ensure that the length of leader hoses is sufficient to allow unrestricted use, as this also helps to reduce vibration.
The state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase the risk of Hand Arm Vibration
Syndrome.
Health surveillance.
We recommend a programme of health surveillance to detect early symptoms of vibration injury so that management procedures can be modified
accordingly.
Personal protective equipment.
We are not aware of any personal protective equipment (PPE) that provides protection against vibration injury that may result from the
uncontrolled use of this tool. We recommend a sufficient supply of clothing (including gloves) to enable the operator to remain warm and dry and
maintain good blood circulation in fingers etc. Please note that the most effective protection is prevention, please refer to the Correct Use and
Maintenance section in these instructions. Guidance relating to the management of hand arm vibration can be found on the HSC website
www.hse.gov.uk - Hand-Arm Vibration at Work.