Sealey VS820.V4 User manual

INSTRUCTIONS FOR
BRAKE AND CLUTCH BLEEDING SYSTEM
MODEL NO: VS820.V4
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
WARNING! Familiarise yourself with the application and limitations, as well as any potential hazards, of this product. Ensure that
Health and Safety, local authority and general workshop practice regulations are adhered to when using.
8DO NOT use pressure reservoir, or its ancilliaries if damaged.
8DO NOT use the pressure reservoir to perform a task for which it is not designed.
8DO NOT allow untrained persons to use the pressure vessel.
8DO NOT use when tired or under the influence of drugs, alcohol or intoxicating medication.
9Use approved parts and approved spare parts only.
9Maintain in a good and clean condition for the best and safest performance.
9If the vehicle to be worked on is raised, ensure that it is adequately supported with axle stands or ramps and wheel chocks.
9Wear approved eye protection. A full range of personal safety equipment is available from your Sealey dealer.
9Wear suitable clothing to avoid snagging. Do not wear jewellery and tie back long hair.
9Keep children and unauthorised persons away from the work area.
9Keep work area clean and tidy and free from unrelated materials.
9Ensure the work area has adequate lighting.
Brake Fluid Precautions
9Always read and comply with the warnings on the brake fluid container.
9Wear eye protection and keep skin contact to a minimum. If brake fluid enters eyes rinse with plenty of water and seek medical
advice. If swallowed seek medical advice immediately.
WARNING!Brake fluid is flammable - keep away from sources of ignition, including hot surfaces e.g. exhaust manifold.
WARNING!Brake fluid will damage paintwork. Any spillage should be flushed with water immediately.
9 Alwaysreadandcomplywiththewarningsonthebrakeuidcontainer.
WARNING! DO NOT pollute the environment by allowing uncontrolled discharge of uids. Dispose of waste liquids in accordance
with local authority regulations.
9After use, clean equipment and store in a cool, dry, childproof area.
2. INTRODUCTION
One man brake and clutch bleeding the professional way, requiring no external power source, simply fill reservoir and pump. The reservoir
capacity of 2.5ltr enables an entire system flush in one fill without the risk of running the reservoir dry. A pressure range of 0- 28psi (0-1.9bar)
makes the unit suitable for use with ABS systems. Fitted with a Ø42mm cap and 90° elbow connector which is suitable for most European
models. For other applications order optional Ø42mm Straight Adaptor - Model No. VS820SA or Universal Adaptor - Model No. VS820UA.
Wear eye
protection
Refer to
instruction
manual
Vehicle reservoir
Adaptor deployed Straight Adaptor - Model No. VS820SA.Universal Adaptor - Model No. VS820UA.
VS820.V4 Issue:2(I) 23/09/15
Original Language Version
© Jack Sealey Limited

3. OPERATION
Use your bleeder only as directed. Read these directions completely before starting. The apparatus is intended for use only by individuals
experienced with bleeding and servicing hydraulic systems. If you are unsure about your ability or experience, consult a trained professional.
Always follow vehicle manufacturer’s directions when bleeding hydraulic systems.
3.1.  Ensurethatthebleederiscleanandfreefromdebrisandoldhydraulicuid.
3.2.  Removehydraulicuidreservoircapfromthevehicle.Ifolduidiscontaminated,syphonitoffandrellreservoirwithfreshuid.
DO NOTpumpcontaminateduidthroughthehydraulicsystem.
3.3.  Firmlyattachthebleedercaptothevehicleuidreservoir,ensuringthatthegasketseatsproperlyandisnotwornorcracked.
3.4.  Tightenpumpcapontoemptybleederandpressuriseto10psi(0.7bar).Checkforleaksattheuidreservoirandatthebleeder 
 uidhoseconnections.Ifreservoircaporhoseconnectionsareleaking,releaseaccumulatedpressureinthebleederreservoirby
gently unscrewing the pump cap.
DO NOT remove the cap before depressurising the bleeder reservoir. Reattach the bleeder reservoir cap or tighten hose connections
and once again pump the tank to 10 psi (0.7bar) and check for leaks.
3.5.  Ifnoleaksarefound,gentlyunscrewpumpcapandaddnewhydraulicuidfromasealedcontainer.Useonlythetypeofhydraulic
 uidrecommendedforyourvehicle.
3.6. Tighten the pump cap and pressurise the bleeder to the level recommended in the vehicle service manual.
DO NOT exceed 20psi (1.4bar). Higher pressures may damage your vehicles hydraulic system and could result in serious injury.
3.7.  Determinethecorrectbrakebleedingsequencefromyourvehiclesservicemanual.Attachbleedtubetobleedvalveattherst 
 cylindertobebled,openendinasuitableuidreceptacle.Openbleedvalveandbleeduntiluidrunsclearandfreeof 
 bubbles.Tightenbleedvalvetothetorquespeciedinyourvehicleservicemanual.
3.8. Repeat on each bleed valve. Pump additional pressure into bleeder if necessary.
3.9.  Ifuidremainsinthebleederreservoirwhennished,tipthetankawayfromuidpickuptubeandopenbleedvalveclosesttothe
 mastercylinder.Allowairtoowintouidreservoiruntiluidlevelfallsjusttothemaximumlllevelonyourreservoir.Closethe 
 bleedvalveandtightentospeciedtorque.
3.10. Whencomplete,releasepressurebyslowlylooseningthepumpcap.Removethecapfromtheuidreservoir,takingcaretoavoid
  spillinganyuidthatremainsinthetube.
3.11. Replaceuidreservoircaponyourvehicle,checkingthattheuidlevelisatthemaximumlevelindicatedonthevehiclereservoir.
3.12. Before driving your vehicle, carefully check for leaks and test for proper brake operation.
3.13. DO NOTstorehydraulicuidinbleeder.Alwaysdisposeofexcessuidproperlyinaccordancewithlocalauthorityregulations.
90° elbow
connector
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
Sole UK Distributor, Sealey Group.
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk.
IP32 7AR
www.sealey.co.uk
[e-mail]
01284 757500
01284 703534
Web
Environmental Protection
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be
sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment.
When the product becomes completely unserviceable and requires disposal, drain off any fluids (if applicable)
into approved containers and dispose of the product and the fluids according to local regulations.
Parts support is available for this product. To obtain a parts listing and/or diagram,
please log on to www.sealey.co.uk, email [e-mail] or phone [phone].
VS820.V4 Issue:2(I) 23/09/15
Original Language Version
© Jack Sealey Limited