Sealey cv500 User manual

INSTRUCTIONS FOR
DUAL WHEEL SEPARATOR
MODEL NO: CV500
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
WARNING! Ensure Health and Safety, local authority and general workshop practice regulations are adhered to when using tools.
8DO NOT use tools if damaged.
9Maintain tools in good and clean condition for best and safest performance.
9Wear approved eye protection. A full range of personal safety equipment is available from your Sealey stockist.
9Wear protective gloves. A full range of personal safety equipment is available from your Sealey stockist.
9Wear safety footwear. A full range of personal safety equipment is available from your Sealey stockist.
9Wear ear protection. A full range of personal safety equipment is available from your Sealey stockist.
9IMPORTANT: Refer to vehicle manufacturer’s service instructions or a proprietary manual to establish the current procedure and data.
2. i INTRODUCTION
Designed to remove stubborn steel wheels on commercial vehicles. Applicable to twin or single wheel set up. Suitable for separation of
stuck or frozen dual wheel arrangements on most dual wheeled vehicles. Suitable for use with air / electric impact guns. Blackened finish
for corrosion resistance. Supplied in a storage case.
3. i CONTENTS
4. ASSEMBLY
Apply thread lubricant to Forcing Screw thread. There are two Pullers supplied. Ensure the correct size is used for the wheels being
serviced.
CV500 Issue 1 27/02/18
Original Language Version
© Jack Sealey Limited
Refer to
instruction
manual
Wear eye
protection
Wear protective
gloves
Wear safety
footwear
Wear ear
protection
fig.1
Item Description Part Number
1 Holding Piece CV500.01
2 Separator (Large) CV500.02
3 Separator (Small) CV500.03
4 Force screw CV500.04

5. OPERATION
5.1. Ensure vehicle is correctly and safely supported as directed by vehicle manufacturer, Health and Safety, local authority and workshop
practice regulations.
5.2. Ensure all required personal safety equipment is worn.
5.3.  Removewheelnutsleavingatleasttwoinplacebutloosenedtopreventwheelassemblyfallingo󰀨withoutwarning.
5.4. Use penetrating oil around studs and between the seized wheels.
5.5. Assemble tool as per Section 4 ensuring that the correct size Puller is being used.
5.6. Pass the assembled tool through the wheel spoke until the Pusher rests on the rim of the inner wheel (g. 2).
5.7. Hand tighten the assembly so that the Puller rests on rim opening on outer wheel (g 3).
5.8. Use a suitable socket drive with an impact tool to loosen the wheel.
5.9. If necessary remove the tool (or use a second tool) to repeat the operation on the opposite side of the wheel.
5.10. The tool can also be used on the inner wheel if seized. If this is done ensure that the tool pusher is rested on a suitably strong part of
the vehicle.
Original Language Version
© Jack Sealey Limited
fig.2
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
CV500 Issue 1 27/02/18
fig.3