Sealey D440T User manual

400L/50L PORTABLE COMBI FUEL TANK
MODEL NO: D440T
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
WARNING! This tank must ONLY be used for diesel fuel and AdBlue®.
9 Placethetankonaatsurfacebeforelling.
9 Securethetanktostrongpointswithratchetstrapsbeforetransportinginoronavehicle.
9 Maintainthepumpingoodcondition(useanauthorisedserviceagent).
9 Replaceorrepairdamagedparts.Userecommendedpartsonly.Nonauthorisedpartsmaybedangerousandwillinvalidatethe 
 warranty.
9 Keepthepumpcleanforbestandsafestperformance.
9 Ensurethepowersupply(vehiclebattery)correspondswiththerequirementsofthepump(12VDC).
9 Disconnectfrombatterywhennotinuse.
9 Wearprotectivegloves,andprotectiveclothingwhenworkingaroundfuel.Afullrangeofpersonalsafetyequipmentisavailablefrom
 yourlocalSealeyStockist.
9 Keepchildrenandunauthorisedpersonsawayfromtheworkingarea.
8DO NOTplacethetanknearanyheatsource.
8DO NOTstartorstopthepumpbyconnectingordisconnectingthebatteryclamps.
8DO NOTallowtheunittogetwet.
8DO NOToperatethepumpwithwethands.
8DO NOTusethepumpwhereexplosiveorammablevapoursmaybepresent.
8DO NOTtamperwiththepumpconnections.
2. INTRODUCTION
Manufacturedfromhard-wearinganddurablepolyethylene.Main400Lcapacitytanksuitablefordiesel,suppliedwitha12V,40L/minpumpkit
andautomaticshut-o󰀨nozzle.Aremovable50LtankforAdBlue®,suppliedwitha12V,17L/minpumpkitandmanualnozzle.Includes2x4m
deliveryhoses,2xdispensernozzleholders,2x4mofcableandclampstoconnecttoabattery.Coveredbyalockablelid.Notsuitablefor
petrol.CompliestoADR1.1.3.1.CforexemptionfromrequirementsofADRregulations.
3. SPECIFICATION
MODEL NO:............................................................... D440T
Capacity:....................................... Diesel400L/AdBlue®50L
Current:..................... DieselPump;15A,AdBluePump®;6A
FlowRate:....................... Diesel;40L/min,AdBlue®;17L/min
Power:.................................... Diesel;180W,AdBlue®;120W
Size(WxDxH): .................................. 1150x800x860mm
Voltage:............................................................................12V
4. OPERATION
4.1. TRANSPORT
4.1.1. Movetheemptytankassemblywithtwopersonsusingthe
 handholdsmouldedintothebaseoftheunit(g.1.1).
4.1.2. Movewithaforklifttruckusingtheforklocationsshownin
 (g.1.2).Ensurethattheller(g.2.4)isclosedbefore 
 moving.
4.1.3. Securethetanktothecarryingvehiclebyratchetstraps. 
 Locationsforthestrapsaremouldedintothetank.(g.1.3).
4.2. FILLING
8DO NOTrunthepumpwithoutfuelinthetank.Todosowill
 damagethepump’sinternalcomponentsandwillvoidyour
 warranty.
4.2.1. Thetankislledbyunscrewingtheller(g.2.4)inand 
 anticlockwisedirection.Retthellercapimmediatelyafterlling.
WARNING!Takecarenottooverllthetank.
g.1
D440TIssue114/06/2021
Original Language Version
©JackSealeyLimited
Refer to
instructions
Weareye
protection
Wearprotective
gloves
Wearsafety
footwear
Wearprotective
clothing

4.3. FUEL DISPENSING
4.3.1. Beforeconnectingtoabattery,makesurethepump
 switch(g.2.5)isinthe“o󰀨”(O)position.Connectthe
 batteryclipstothe12Vbattery,observingcorrectpolarity
 (redclampto+terminal,blackclampto–terminal).
4.3.2. Switchthepumpswitchtothe‘on’(I)position.
4.3.3. Unwindsu󰀩cienthoseandplacethenozzle(g.2.6)in
 thereceivingtankandpullthetriggeropen.DO NOT
 leavethenozzleunattendedwiththetriggerlatchedopen.
4.3.4. Thetriggercanbelockedinoneofthreepositionsby
 engagingthelatchtoholdthetriggeropen.
8DO NOTleavethenozzleunattendedwiththetrigger
 latchedopen.
4.3.5. Slightpressureonthetriggerwillreleasethelatch.
4.3.6. Whenthelevelinthereceivingtankreachesthenozzle,
 deliverywillstopautomatically.
4.3.7. Whendeliveryiscomplete,switcho󰀨thepump.Ensure
 thehoseiswoundintoitshousingonthetankandthat
 thenozzleissecuredinitsstorageplace.
8DO NOToperatethepumpcontinuouslyformorethan
 30minutes.Thedutycycleoftheunitis30minutes,after
 whichthemotormustbelefttocooldownforafurther
 30minutes.
8DO NOTruntheunitformorethan2-3minuteswiththedeliverynozzleclosed.
5. MAINTENANCE
WARNING!Alwaysdisconnectfromthebatterybeforeperforminganymaintenance.
5.1.  Thepumpcontainsnouser-servicableparts.Repairsshouldonlybeundertakenbycompetentpersons.
5.2.  Checktheintegrityofallthehoseconnectionsperiodically.Ifanyleakageisevident,stripthejointandwindPTFEtapearoundthe
male thread.
5.3.  Checktheelectricalconnectionsandcablesforwearanddamage.Rectifyanyfaultsfound.
5.4.  Keepclean,especiallythedispensernozzle.
5.5.  Cleanwithadamp,soapycloth.
8DO NOTuseabrasiveorsolventcleaners.
g.2
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycleunwantedmaterialsinsteadofdisposingofthemaswaste.Alltools,accessoriesandpackagingshouldbesorted,takento
arecyclingcentreanddisposedofinamannerwhichiscompatiblewiththeenvironment.Whentheproductbecomescompletely
unserviceableandrequiresdisposal,drainanyfluids(ifapplicable)intoapprovedcontainersanddisposeoftheproductandfluids
accordingtolocalregulations.
WEEE REGULATIONS
DisposeofthisproductattheendofitsworkinglifeincompliancewiththeEUDirectiveonWasteElectricalandElectronicEquipment
(WEEE).Whentheproductisnolongerrequired,itmustbedisposedofinanenvironmentallyprotectiveway.Contactyourlocalsolid
wasteauthorityforrecyclinginformation.
Note:Itisourpolicytocontinuallyimproveproductsandassuchwereservetherighttoalterdata,specificationsandcomponentpartswithoutprior
notice.
Important:NoLiabilityisacceptedforincorrectuseofthisproduct.
Warranty:Guaranteeis12monthsfrompurchasedate,proofofwhichisrequiredforanyclaim.
D440TIssue114/06/2021
Original Language Version
©JackSealeyLimited