Sealey VS2077 User manual

1. SAFETY
WARNING! Ensure Health and Safety, local authority and general workshop practice regulations are adhered to when using tools.
WARNING! Always use caution when working around fuel systems. The fuel in the fuel rail may be pressurised even if the engine
is not running.
IMPORTANT: These instructions are provided as a guide only.Always refer to the vehicle manufacturer’s service instructions, or a
proprietary manual, to establish the current procedure and data, also any warnings or cautions particular to the vehicle.
8DO NOT use the set if any parts are missing or damaged.
8DO NOT use this tool for any purpose other than that for which it is designed.
9Switch off the vehicle’s ignition and disconnect the battery before commencing work under the bonnet.
8DO NOT lay tools on the vehicle’s battery. This may short the terminals together, causing harm to yourself, the tools, or the battery.
9Operate in a well ventilated area. DO NOT inhale fuel vapours.
9Wear approved eye protection.A full range of personal safety equipment is available from your Sealey stockist.
9Wear suitable clothing to avoid snagging. DO NOT wear jewellery and tie back long hair.
9Keep children and other unauthorised persons away from the working area.
9Keep yourself, tools, and test equipment away from hot engine parts.
9Always keep a fire extinguisher that is suitable for fuel/electrical/chemical fires close by.
8DO NOT smoke or have open ames near vehicle.
9Cover fuel line fittings when connecting or disconnecting fuel lines to guard against high pressure leaks. Avoid contact with fuel.
9Clean up all fuel spills immediately and dispose of all waste according to local regulations.
9Maintain the tool components in good and clean condition for best and safest performance.
9When work on the vehicle is finished, ensure all connections on the vehicle are restored, and that there are no tools left in the engine bay.
9Replace tools in the carrying case and store in a safe, dry, childproof location.
2. INTRODUCTION
Suitable for Ford EcoBlue 2.0L engines. Extracts diesel two-piece injectors easily without damaging the injector or head. Equivalent to OEM
303-1690, 303-1690-01.
3. CONTENTS
Item Part No. Description
1. VS2077-01 Pulling Spindle
2. VS2077-02 Support Sleeve (A)
3. VS2077-03 Removal Socket
4. VS2077-04 Support Sleeve (B)
5VS2077-05 Shoulder Nut c/w Bearing
FORD ECOBLUE 2.0L - DIESEL INJECTOR
PULLER
MODEL NO: VS2077
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
VSE2077 Issue 1 04/11/2022
Original Language Version
© Jack Sealey Limited
Refer to
instructions Wear eye protection
1
2
3
4
5
Wear protective
Gloves Wear Safety
Footwear Wear protective Clothing

4. APPLICATIONS
5. OPERATION
NOTE: Ensure you have read, understood and applied the directions in the Safety section
5.1. Disconnect fuel and electrical connections to the injector.
5.2. Place Removal Socket (g. 1.3) and using a suitable ratchet drive unscrew and withdraw the upper section of the injector.
5.3. Place the Pulling Spindle carefully into the remaining injector unit and screw it in until fully engaged with the injector.
5.4. Place the relevant Support Sleeve (g.1.4, g.1.2) over the spindle and slide it carefully down onto the cylinder head.
5.5. Screw the Shoulder Nut (g.1.5) down to the Support Sleeve and using a suitable spanner tighten the Shoulder Nut down in order to
withdraw the remainder of the injector unit.
Original Language Version
© Jack Sealey Limited
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
VSE2077 Issue 1 04/11/2022
FORD EcoBlue 2.0L TDCi diesel engine
Transit 2014 onwards
Transit Custom 2012 onwards
Ranger 2.0L EcoBlue Bi-Turbo Diesel: 2012.00 (04/2011)
Galaxy 2.0L EcoBlue Bi-Turbo Diesel: 2015.50 (01/2015)
S-MAX 2.0L EcoBlue Bi-Turbo Diesel: 2015.50 (01/2015)
Edge 2.0L EcoBlue Bi-Turbo Diesel: 2016.00 (08/2015)
Transit 2.0L EcoBlue Diesel AWD, RWD:2014.50 (08/2013)
Transit 2.0L EcoBlue Diesel AWD, RWD:2019.75 (10/2018)
Transit 2.0L EcoBlue Diesel FWD: 2014.50 (08/2013)
Transit 2.0L EcoBlue Diesel FWD: 2019.75 (10/2018)
Ranger 2.0L EcoBlue Diesel 2012.00 (04/2011)
Transit Custom EcoBlue Diesel: 2012.75 (04/2012)
Mondeo 2.0L EcoBlue Diesel: 2014.75 (10/2014)
Galaxy 2.0L EcoBlue Diesel: 2015.50 (01/2015)
S-MAX 2.0L EcoBlue Diesel: 2015.50 (01/2015)
Edge 2.0L EcoBlue Diesel: 2016.00 (08/2015)
Focus 2.0L EcoBlue Diesel: 2019.00 (01/2018)
Kuga 2.0L EcoBlue Diesel: 2020 (07/2019)
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts
without prior notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
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