Sealey CST806 User manual

INSTRUCTIONS FOR:
PLATFORM TRUCK -
450KG CAPACITY
MODEL No: CST806
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and
properly maintained, give you years of trouble free performance.
1. SAFETY INSTRUCTIONS
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
2. SPECIFICATION
3. INTRODUCTION
Maximum Load Capacity:.............................450kg
Wheel Size: .............................Ø300mm x 90mm
Internal Size (Length x Width x Depth): ......1120 x 560 x 300mm
Platform Height: ...................................390mm
Overall Height: ....................................650mm
Always distribute the load evenly over the surface of the bed of
the platform truck.
DO NOT leave unattended, especially when loaded, unless the
wheels are chocked or the truck is otherwise secured.
DO NOT use platform truck on uneven ground and do not run
over kerbs or steps - use a ramp.
DO NOT allow others to ride on the platform truck.
DO NOT use the truck if any part is damaged, paying particular
attention to the wheels. Inspect it before use each time and
replace or repair damaged or worn parts immediately.
 Check tyre pressures on the platform truck on a regular basis.
DO NOT over inflate the tyres. Recommended pressure is 25psi.
DO NOT exceed maximum load capacity of 450kg.
DO NOT allow children to play on, stand upon or climb on the
cart.
Be mindful of the location of the handle it may fall from the upright
position.
Chock the wheels when loading and unloading the cart.
ALWAYS use caution when operating the platform truck. When
moving it, proceed at a safe speed, especially at corners where
there could be a danger of the load shifting. Extra care should be
taken on inclined surfaces.
DO NOT use the platform truck when you are tired or under the
influence of alcohol, drugs or intoxicating medication.
DO NOT store material on the platform truck for an extended
period of time.
Heavy-duty rust resistant steel construction. Smooth steering action
for easy manoeuvrability with soft rubber gripped handle and
pneumatic tyres for easy transportation over the toughest terrain. All
four sides drop down using locking pin function, for easy loading. Can
also be used as a flatbed for transporting oversized items. Fitted with
additional removable storage tray for carrying smaller items. Suitable
for a variety of warehouse, office, garden and domestic applications.
Original Language Version CST806 Issue: 1 - 05/10/11
Fig.1

Fig.2
Fig.3
Fig.4
Fig.5
4.1. Remove the contents from the
packaging and check them against the
parts list overleaf (fig.1).
Ensure that all parts are present and
not damaged.
If there are any problems, please
contact your Sealey dealer.
4.2. Back Wheel Bracket Assembly.
Attach the back wheel bracket
assembly (2) to the bottom panel (1),
using 2 bolts M8 x 16 (26) and 2 lock
nuts M8 (30).
4.3. Back wheel support bar assembly.
Attach the back wheel support bars,
left (8) and right (9) to the back wheel
bracket assembly (2) and to the bottom
panel, using bolts M8 x 16 (26) and
lock nuts M8 (30).
4.4. Front wheel bracket assembly.
Attach the front wheel bracket
assembly (3) to the bottom panel (1),
using bolt M8 x 16 (26) and lock nut
M8 (30).
4.5. Attach front support bar and turning
fork.
Attach the front wheel support bar (18)
to the bottom panel (1), using bolt
M8 x 16 (26) and lock nut M8 (30).
Do not tighten at this stage .
4. ASSEMBLY
Original Language Version CST806 Issue: 1 - 05/10/11

Fig.6
Fig.7
Fig.8
Fig.9
4.6. Turning bracket and connecting
plate assembly.
Attach the turning bracket (6) to
the front wheel bracket (3), using
split pin Ø3 x 30 (36).
Attach the connecting plate (20) to
the turning bracket (6), using bolt
M8 x 25 (27) and lock nut M8 (30).
(Note: inset picture)
Tighten all the nuts and bolts from
step 4.4.
4.7. Flat Plate Assembly.
 Placetheatplate(19)betweenthe
front wheel bracket (3) and the turning
bracket (6). Fix both ends using
bolts M8 x 20 (37) and lock nuts M8
 (30),xthecentreusingbolt
M8 x16 (26).
4.8. Wheel Assembly.
Place a wheel (13) on each axle and
 retaininplaceusingatwashersØ12
(28) and lock nuts M12 (31).
4.9. Handle Bar Assembly.
Remove the R pin (35), pull out the
pivot pin (34) and take out the plastic
connecting sleeve.
Feed the handle bar (14) through the
plastic connecting sleeve, line up the
holes in the sleeve and the handle bar
with the turning bracket (6), insert
the pivot pin (34), secure it with
the R pin (35).
Original Language Version CST806 Issue: 1 - 05/10/11

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
www.sealey.co.uk
Web
email
Original Language Version CST806 Issue: 1 - 05/10/11
Fig.10
Fig.12
Fig.11
4.10. Left and right side panel assembly.
Connect the hinges of the left and right
side panels (10) and the hinges of the
bottom panel (1), using 4 x R pins (29).
4.11. Front side panel assembly.
Connect the hinge of the front side
panel (12) and the hinge of the bottom
panel (1), using 2 x R pins (29).
4.12. Back side panel assembly.
Connect the hinges of the back side
panel (11) and the hinges of the bottom
panel (1), using 2 x R pins (29). Place
the liner (25) on the bottom panel and
the tool basket (17) across the side
panels.
5. MAINTENANCE
5.1. Periodically check all fasteners for tightness.
5.2. Check tyre pressures on a regular basis, DO NOT over inflate them - recommended pressure is 25psi.
5.3. Regularly clean and lightly lubricate all moving parts (i.e. axles).
5.4. Only use genuine Sealey parts to replace any damaged or worn parts..
5.5. DO NOT store material on the platform truck for an extended period of time.
5.6. Before storing the platform truck away, ensure that it is clean and dry. Store it in a safe, dry and childproof location.