Sealey PT2200 User manual

INSTRUCTIONS FOR:
PALLET TRUCK 2200KG 1150 X 525MM
MODEL No: PT2200
1. SAFETY
2. INTRODUCTION
3. SPECIFICATION
 DO NOT use a faulty or damaged pallet truck.
Before using the pallet truck, all parts and working mechanisms should be checked for wear or damage. Pay particular attention to the
wheels, handle, fork lifting and lowering mechanism. Any parts found to be worn, damaged or suspect should be repaired or replaced
before the truck is used.
All repairs must be carried out by an authorised Sealey service agent.
Personnel who operate the pallet truck and those in the vicinity of operation should wear safety shoes with reinforced toe caps at all times.
 Never place any part of your body in the lifting mechanism or under the forks or load.
DO NOT allow others to ride on the pallet truck.
DO NOT lift or move unstable or loosely stacked loads.
Take special care when moving long, high or wide loads in order not to dislodge the load by striking any structures, permanent fixtures,
vehicles or people in the area of operation.
Always ensure that the load is evenly distributed across the forks with the centre of the load being at the halfway point of the length of the
forks.
DO NOT overload the pallet truck - refer to the specification for maximum permitted load.
If a load is left unattended or if not in use (even for a very short period of time) it should be lowered to the ground.
Ensure that the width and length of the forks is correct for the pallet to be lifted.
Ensure that the pallet truck is sufficiently inserted into the pallet to lift the full depth of the pallet.
Use the pallet truck on level, flat, hard surfaces.
The operator of the pallet truck must be physically capable of controlling the load selected; particularly in relation to stopping a rolling load.
 When the pallet truck is not in use, lower the forks and park it where it will not be a hazard.
 The pallet truck is designed for indoor use +5°C and +40°C.
DO NOT use on sloping or uneven ground and do not attempt to negotiate curbs, steps or ramps.
4. ASSEMBLY
Heavy-duty trucks suitable for warehouse and general handling duties. Polyurethane, non-marking wheels and tandem loading rollers with
sealed-for-life bearings all round. Robust and durable galvanised hydraulic unit with chromed ram and piston for resistance to corrosion.
Features euro pallet depth indicators.
Model No.: ..............................................PT2200
Capacity: ................................................2200kg
Minimum height: ...........................................85mm
Maximum height: ..........................................200mm
Forks (Length x Overall Width): ........................1150 x 525mm
Fork Spread: .............................................225mm
Original Language Version
©Jack Sealey Limited PT2200 Issue No.1 - 20/11/14
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT
CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL
INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
Refer to
Instructions
Wear Safety
Footwear
fig.1
4.1. Take the handle and thread the pin and chain through the
 aperture(g.1.1)inthecrossshaft.
4.2. Place the handle base on the pump bracket and secure by screwing
 thehexheadedscrewsintotappedholes(gs.1.2,1.3and1.4.)
4.3. Ensure that the control lever is in its lowest (raise) position.
4.4. Lookingbelowthepumpbracket,raisethevalvefork(g.2.1)and
 engagetheheadofthepin(g.2.2)intothefork.
4.5. Release the valve fork., which will engage with the head of the pin.
fig.2

5. OPERATION
6. MAINTENANCE
5.1. Before using the truck read and understand the safety instructions in
Section 1. The truck should only be operated by those persons who have been
trained in its use.
5.2. The operator must be physically capable of pushing or pulling the load and must
also be capable of stopping a rolling load.
5.3. Before lifting any load the operator should check that the pallet is the correct
width and length for the truck and that the pallet itself is not damaged.
5.4. The operator should ensure that the load on the pallet is safe to move. If the load appears to be loosely stacked, unevenly
distributed, too high or too wide it should be repacked safely before moving. Also check that the weight of the load is within the capacity
of the truck.
Best Practice:
5.5. Lowering the truck. (See fig.3 - L) Before inserting the truck into the pallet ensure that the truck forks are in their lowest position by
pulling the operating lever into the upper (lowering) position and holding it until the truck has settled to the lowest level.
5.6. Drive position. (See fig.3 - D) The lever can now be released and will return to the middle (drive) position.
5.7. Push the truck into the pallet ensuring that the forks are fully inserted. If the pallet is shorter than the forks the load should be placed at
the centre point of the length of the forks.
5.8. Raising a load. (See fig.3 -R) Push the operating lever to its lowest (raise) position where it will latch. Pump the handle to lift the load.
5.9. Return the operating lever to its neutral (drive) position before moving the truck.
5.10. Due care should be taken when manoeuvring a load to ensure that no collision takes place with any objects or people.
5.11. The faster the truck is moved the more difficult it will be to stop: proceed at a slow and even pace.
5.12. Bring the truck to a stop where required and lower the load to the floor by pulling the operating lever to its highest position
and holding it there until the load has settled to the floor.
5.13. It is not recommended that the load is lowered whilst the truck is still moving as a sudden stop may dislodge the load causing
possible damage to property and/or people.
6.1. The oil level should be checked every 6 months.
6.1.1. Check the oil with the forks lowered fully.,
6.1.2. To check the oil level, remove the reservoir cover by removing the screw on either side (Fig.4).
6.1.3.Removethecapfromthereservoir(fig.5)andtopupifnecessary.
6.1.4. Replace the cap and the cover.
6.2. To purge air from the system hold the operating lever in the lowering position until the truck has descended to its lowest level then pump
the handle 8 to 10 times.
6.3. Apply a long life grease to all bearings and shafts once a month.
fig.3
fig.4 fig.5
Original Language Version
©Jack Sealey Limited PT2200 Issue No.1 - 20/11/14

THE PROBLEM THE CAUSE THE SOLUTION
The forks do not reach maximum
height.
Hydraulic oil level too low.
Too cold.
Top up the oil.
Operate at rated temperature.
The forks do not raise. No hydraulic oil Fill with hydraulic oil
The oil is contaminated. Change the oil.
Air in the hydraulic system. Purge the air as described in Section 6.
The forks will not descend Truck stored in raised position allowing
exposed piston rod to corrode and jam.
Lubricate rod regularly and store truck
in lowered position.
Piston rod or pump body deformed as a result
of overloading or unbalanced load.
Replace piston rod or pump body.
Leaks. Seals worn, damaged or cracked. Replace seals.
The forks descend and cannot be
maintained in the raised position.
Release valve not fully closed owing to
impurities in oil.
Change the oil.
Air in the hydraulic system. Purge the air as described in Section 6.
Seals worn, damaged or cracked. Replace seals.
Parts of hydraulic system cracked or worn. Inspect and replace.
7. TROUBLE SHOOTING
Environmental Protection
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling
centre and disposed of in a manner which is compatible with the environment. When the product becomes completely unserviceable and requires
disposal, drain off any fluids (if applicable) into approved containers and dispose of the product and the fluids according to local regulations.
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without
prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
01284 757500
01284 703534
[e-mail]
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP327AR
www.sealey.co.uk
Original Language Version
©Jack Sealey Limited PT2200 Issue No.1 - 20/11/14
Parts support is available for this product. To obtain a parts listing and/or diagram,
please log on to www.sealey.co.uk, email [e-mail] or telephone [phone].