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Sears 486.244062 User manual

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owners
manual
Model No.
486.244062
42""
SNOW BLADE
CAUTION:
Read Rules for
Safe Operation
and Instructions
Carefully
42"" SNOW BLADE
•Assembly
•Operation
•Customer Responsibilities
•Repair Parts
Sears; Roebuck and Co., Hoffman Estates, IL. 60179 U.S.A.
PRINTED IN U.S.A.
RULES FOR SAFE OPERATIONS
Any power equipment can cause injury if operated improperly or if the user does not understand how to operate
the equipment.
LOOK FOR THIS SYMBOL TO POINT OUT
IMPORTANT SAFETY PRECAUTIONS, IT MEANS
-- ATTENTION! BECOME ALERTJ YOUR SAFETY IS
INVOLVED,
Exercise caution at all times, when using power equipment.
1. Read the tractor and snow blade owners manuals and know how to operate your tractor before using
tractor with snow blade attachment.
2. Never operate tractor and snow blade without wearing proper clothing suited to weather conditions and
operation of controls.
3. Never allow children to operate tractor and snow blade, and do not allow adults to operate without proper
instructions.
4.. Always begin with transmission in first (low) gear and gradually increase speed as required.
42"" SNOW BLADE CARTON CONTENTS
(ALSO SEE PAGE 3)
While confirming parts count, we sug-
gest that you clear any paint from the
1/8" pin holes in part reference
numbers 2, 3 and 4 to make assembly
easier.
10
REF. QTY.
1 1
21
31
41
5 1
6 2
3
6
12
11
9
DESCRIPTION CARTON CONTENTS
REF. QTY.i DESCRIPTION
Blade Assembly
Channel/Pivot Plate Assembly
Lift Assembly
Guide Bracket Assembly
Spring Assembly
Angle Lock Bar
7 1
8 1
9 2
10 1
11 1
12 2
1
Blade Pivot Rod
Lift Pivot Plate
Support Bracket
Blade Lock Release Lever
Pivot Shaft
Hitch Brace
Parts Package (Not Shown)
2
U
H
FIGURE 1
1/2" x 4"
R
CONTENTS OF HARDWARE PACK: (Figure 1)
REF, QTY. DESCRIPTION
A 2 Keeper Plate
B 1 Lift Arm Link
C 1 Spring Pin 1/4 x 1"
D 1 Hex Bolt 1/2-13 x 4"
E 2 Hex Jam Nut 1/2-13 Thread
F 2 Flat Washer 7/.16" Std.
G 1 Angle Lock Spring
H 9 Hairpin Cotter 1/8"
I 2 Cotter Pin 1/8 x 1-1/4"
J 2 Carriage Bolt 3/8-16 x 1"
K 1 Hex Bolt 3/8-16 x 1-1/4"
L 5 Lock Washer 3/8
M 7 Hex Lock Nut 3/8-16 Thread
N 4 Flat Washer 3/8 Std.
O 2 Pivot Bushing
P 2 Hex Bolt 3/8-16 x 1"
Q 1 Hex Lock Nut 1/4-20 Thread
R 6 Hairpin Cotter 3/32"
S 3 Clevis Pin 3/8 x 3/4"
T 1 Spring Mount Rod
U 2 Palnut, 3/8"
V 1 Blade Lock Release Cable
W 1 Eye Bolt 1/4"
X 1 Carriage Bolt 3/8-16 x 1-1/2"
Y 2 Clevis Pin 3/8 x 1"
Z 1 Washer, 1-1/2" OD
AA 2 Spacer 1" OD
AB 2 Spacer, 1-1/4" OD
AC 2 Clevis Pin 1/2 x 1-1/4"
Z
3/8 x 1" 3/8 x 1"
3/8"" x 1-1/2""
3/8" STD WASHER 3/8'" LOCK WASHER "Q
H112- JAM 3/8" LOCK NUT 1/4" LOCK NUT
\ \ '
y._
3/32" HAIRPIN COTTERS CLEVIS 3/8" x 3/4" 0
m
3/8"" x 1";"
FULL SIZE HARDWARE REFERENCE CHART 3
ASSEMBLY INSTRUCTIONS
TOOLS REQUIRED FOR ASSEMBLY
(1) Pliers
(1) Hammer
(1) 7/16" Open End or Box Wrench
(1) 1/2'3 Open End or Box Wrench
(1) 9/16" Open End or Box Wrench
(1) 3/4" Open End or Box Wrench
(1) Adjustable Wrench
Refer to carton contents figure on page 2 and figure
1 on page 3 for parts and hardware needed to
assemble snow blade.
RIGHT HAND (R.H.) AND LEFT HAND
(L.H.) ARE DETERMINED FROM
OPERATOR'S POSITION WHILE
SEATED ON TRACTOR.
.Assemble the two angle lock bars together as
shown in figure 2, using one 3/8" x 1" carriage
bolt, 3/8" lock washer and 3/8" hex nut. Do
not tighten at this time.
3/8"" CARRIAGE BOLT\ ANGLE LOCK
3/8" LOCK WASHER \BARS
/_I BRACKET (A)
3/8" HEX NUT /_/______/=========_
/'_ "_ANGLE LOCK SP_'NG
FIGURE 2
2. Assemble angle lock spring through angle
lock bars positioning end hook as shown. See
figures 2 and 3.
3. Assemble hook of angle lock spring into hole of
bracket (A). Pull lock bars up to extend spring
just enough to allow assembly of angle lock bars
down through slot in pivot bracket and chan-
nel. See figure 2 and 3.
ANGLE ANGLE LOCK
LocK.. 3
BARS _,_ (A). PIVOT BOLT
1/4" x 1" SPRING PIN
=
' _ ' - BRACKET
PIVOT
.
.
Using a hammer drive 1/4" x 1"' spring pin
through slot in bracket and hole in end of lock
bars until flush with bracket. See figure 3.
Tighten 3/8"" hex nut left loose in step 1.
Using a hammer drive a 3/8" palnut onto one
end of spring mount rod. Insert the other end
Of the spring mount rod through both small
holes in the pivot plate. Support end (with
palnut) of the spring mount rod with a block of
wood and hammer on the remaining palnut. See
figure 4.
3,8 .MouNT
3/8" PALNUT =-_=
FIGURE 4
ASSEMBLY OF SNOW BLADE
TO LAWN TRACTOR.
(Tractor Preparation)
A=
g.
Remove mower or any other attachment you
may have mounted to your tractor. Mark all
loose parts and save for re-assembly. Refer to
owners manual for removal of
mower/attachment.
The mower suspension arms (R.H. and L.H.)
must be removed to allow assembly of snow
blade. Also remove and save the 3/8" bolts and
lock nuts from each side of tractor frame as
shown in figure 5. Remove the belt guide and
hardware from right hand side of tractor frame.
Save for use when re-attaching the deck next
season. See figure 5.
REMOVE 3/8"' BOLTS _TRACTOR FRAME
AND SAVE _(L.H.) SIDE
/>,.//\\
R.H. __[ _ _---X _-_
_.__UIDE AND SAVE I\ I I
FRONT _
FIGURE 3 FIGURE 5
-- 4,
.
.
Assemble one 1/2" x 4" hex bolt, one 1/2"
hex nut and one 7/16" standard washer into
top of slotted hole in channel assembly. Assem-
ble one 7/16" standard washer and one 7/16"
hex nut on bottom of 1/2" bolt under channel
assembly. See figure 6. DO NOT TIGHTEN AT
THIS TIME.
Assemble channel assembly to hitch plates at
front of tractor as shown in figures 6 and 7.
FRONT VIEW
HITCH PLATES
1/2 x 4"
HEX BOLT
1/2'" HEX
PIVOT
\\
7/16" WASHERS
ASS'Y.
FIGURE 6
.Assemble keeper plates over each end of pivot
shaft with lip under hitch plates (see figure 7)
and secure with two 1/8" (large) hairpin
cotters through small holes near each end of
shaft.
HITCH PLATE, (R.H.) HITCH PLATE, (L.H.)
1/8"" HAIRPIN
COTTER
PIVOT
&FT
KEEPER PLATE
FIGURE 7
.Adjust 1/2" x 4" stop bolt, previously
assembled into channel assembly (step 1). See
figure 8. Adjust hex nuts, above and below
channel to provide approximately 1/8"
clearance between channel and the tractor
engine pulley with the stop bolt positioned
against frame member. See figure 8.
NOTE
The stop bolt must be tightened in
place before blade
assembly to channel.
ENGINE
PULLEY,,,,
BOLT
1/8"
CLEARANCE 1/2"" HEX NUT
CHANNEL ASS'Y, FRAME MEMBER
FIGURE 8
5. Assemble blade assembly to channel assembly
by aligning holes in pivot plate with holes in
reinforcement plate and inserting pivot shaft.
See figure 9. Secure by assembling two 1/8"
x 1-1/4" cotter pins into small holes near ends t)f
pivot shaft. Spread ends to retain.
NOTE
Blade shoes are factory assembled to
blade assembly in lower setting. See
adjustments step "'C'" page 10 for
repositioning.
(TOP)
5/16"' HEX NUT PLASTIC
CAP
BLADE ADJUST
SPRING
BLADE
SHOE
CHANNEL
ASS'Y.
SPRING PIVOT
MOUNT ROD SHAFT
5/16"" HEX NUT
(BOTTOM)
3HT HAND
BRACKET
118" x 1-1"/4'"
COTTER PIN
FIGURE 9
.To assemble blade adjust spring, remove plastic
cap, 5/16" flat washer and one 5/16" hex nut.
Adjust the remaining 5/16" hex nut on the long
bolt to approximately one inch down from end
of bolt threads. Assemble adjusting bolt through
hole in top edge of blade and hold in place with
5/16" flat washer and 5/16" hex nut removed
earlier. Do not tighten 5/16" hex nut at this time.
Push down on the spring and hook end of spring
over spring mount rod as shown in figure 9.
Tighten 5/16" hex nut on top edge of blade
down against the bottom 5/16" hex nut.
Replace plastic cap over end of adjusting bolt
threads. See figure 9,
.Assemble one lift pivot plate under left hand foot
rest and outside of frame. Secure front of lift
pivot plate with one 3/8" x 1" c_levis pin, 3/8"
flat washer and 3/32" (small) hairpin cotter.
Secure rear of lift pivot plate with one 3/8" x
3/4" clevis pin and one 3/32" (small) hairpin
cotter. DO NOT ASSEMBLE LiFT PIVOT PLATE
UNDER THE RIGHT HAND FOOT REST AT THIS
TIME.
.Assemble one 3/8" x 1-1/4" hex bolt through
3/8" flat washer, through pivot bushing,
through large hole in lift arm link near angle end
and through hole in long arm nearest the end.
Secure with one 3/8" lock washer and one 3/8"
hex nut. See figure 12. NOTE: Lift arm link must
pivot freely.
•_FRONT LEFT HAND
SIDE VIEW
FRAI_E _CLEVIS PIN
,
..... _'.'_ ', _, \_ll FOOT REST
._/_ x ]-" __ _ (LEFT HAND)
-_ _-"3/8" FLAT WASHER
LIFT PIVOT PLATE _ _,
10.
11.
NOTE
Lift arm link must be positioned as
shown in figures 12 and 13.
Assemble one 3/8" x 1" hex bolt through
second hole from end of long arm. Secure with
one 3/8" lock washer and one 3/8" hex nut.
This bolt is used as a limit stop for the lift arm
link. See figure 13.
Move attachment lift lever all the way forward
and lock in position. See figure 20, page 9.
FIGURE 10
FRONT (L.H.) SIDE VIEW
;T HAND FOOT REST
c_
l=l
3/32" HAIR PIN
COTTERS LIFT PIVOT PLATE
FIGURE 11
8. Pre-assemble lift arm link to inside of long arm
on lift assembly. As shown in figure 12.
3/8" x 1-1/4"_.=_ 3
HEX BOLT
I.IFT ASSEMBLY
LONG ARM
"FLAT WASHER
_BU PIVOT
SHING
,_LIFT ARM
LINK
\318" HEX
/
3/8" LOCK WASHER
12.
13.
14.
Hook lift assembly arms over both link rods,
assemble lift arm link over channel rod and
secure with one 1/8" (large) hairpin cotter. See
figure 13.
Assemble one hitch brace (endwiththe large
hole), one 1-1/4" OD spacer onto each end of
the lift assembly pivot shaft. See figure 14.
Insert pivot shaft end (from R.H. side of tractor)
into hole in L.H. lift pivot mount plate. See figure
14.
RIGHT HAND SIDE VIEW FRONT_
3/8'" x 1" HEX BOLT
3/8" LOCK WASHER
3/8" HEX NUT
LIFT ARM LINK
CHANNEL
ROD
SHAFT END LIFT
LIFT PIVOT MOUNT PLATE
\
HAIRPIN
COTTER
FIGURE 12 FIGURE 13
.
L.H. LIFT PIVOT
MOUNT PLATE
LIFT ASSEMBLY
PIVOT SHAFT
1-1/4" OD SPACER
HITCH BRACE
FIGURE 14
15. Assemble the other lift pivot plate, over right
hand end of lift assembly pivot shaft and
connect to outside of frame (see figure 15)
using one 3/8" x 1" clevis pin from inside
through front hole in lift pivot plate. Secure with
3/8" flat washer and 3/32"" (small) hairpin
cotter. Secure rear of plate with one 3/8" x 3/4"
clevis pin and one 3/32" (small) hairpin cotter.
Secure ends of pivot shaft to each lift pivot plate
with 1/8" (large) hairpin cotter. See figures 14
and 15.
16. Assemble the front end of each hitch brace
to the rear hole in each hitch plate using one
1/2" x 1-1/4" clevis pin, one 1" OD spacer and
one 1/8" hairpin cotter. See figure 16.
HAIRPIN COTTER
HITCH" PLATE
1" OD SPACER 1/_'; x 1-i/4"
HITCH BRACE CLEVIS PIN
FIGURE 16
17. Assemble guide bracket assembly shaft end
into the left hand hitch plate. See figure 17. Slide
guide assembly back to the right and into hole
of the right hand hitch plate. Secure with a 1/8"
(large) hairpin cotter in each end. See figure 17.
Lower front end of guide bracket assembly to
straddle channel assembly.
3/32"" 318"" X 3/4'" CLEVIS PINS
HAIRPIN
COTTER-------_ 3/8"
J._ FLAT WASHER
LI
ROD ,
LIFT ASS'Y. _LIFT PIVOT
PIVOT SHAFT MOUNT PLATE
RIGHT HAND SIDE VIEW FRONT --_
FIGURE 15
_ IFRONT PIVOT SHAFT
HITCH ! 1/R-'
PLATE (R.H.) IHAIRPI_I_coTTER
• i
•T
[/GUIDE BRAICKET ASS,Y.PLATE''/'__'_ 'HITC(L H )
FIGURE 17
18. Raise hood and remove 3/8" carriage bolt and
nut from right hand side of frame. See figure 18.
LIFT
LEVER
. PLUNGER
REMOVE FRONT
CARRIAGE BOLT
AND NUT
RIGHT SIDE VIEW
FIGURE 18
!9. Assemble support bracket onto right hand side
of tractor frame (where carriage bolt was
removed in step 15) using 3/8" x 1"" carriage
bolt inside of frame and secure with 3/8" lock
washer and 3/8" hex nut, on outside of frame.
See figure 19.
ATTACHMENT
LIFT LEVER LIFT LEVER FRONT---_
PLUNGER
BLADE PIVOT
1/4" HEX LOCK ROD
3/8"'x 1"
CARRIAGE EYE BOLT
BOLT HAIRPIN
3/8" LOCK COTTER
WASHER 3/8" HEX NUT RIGHT SIDE VIEW
FIGURE 19
20. Assemble the 1/4" eye bolt at the top of the
support bracket and secure with one 1/4'" hex
.lock nut. See figure 19.
21. Assemble blade pivot rod through 1/4" eye
bolt as shown in figure 19. Secure lower end
of blade pivot rod through hole on right hand
side of blade assembly with small hairpin
cotter. See figure 19.
22. Assemble blade lock release lever to right side
of tractor frame using one 1-1/2" OD washer,
one 3/8" x 1" hex bolt, spacer, 3/8" flat washer
and secure tightly with one 3/8" hex lock nut.
See figure 20.
23. Secure one end of blade lock release cable to
small hole in blade lock release lever using one
3/8" x 3/4" clevis pin and one 3/32" hairpin
cotter• See figure 20.
BLADE LOCK
RELEASE LEVER 1-1/2" O D WASHER
3/8" x 1"
HEX BOLT
D
CLEVIS PIN
COTTER PIN
FIGURE 20
SPACER
FLAT WASHER
3/8" HEX LOCK NUT
24. Thread cable toward front of tractor under
steering tie rod and front axle and above guide
bracket assembly• See figure 21.
25. Assemble one 3/8" x 1-1/2" carriage bolt into
top hole in angle lock bars and tighten secure-
ly with one 3/8" hex lock nut. Place free end
of cable over threaded end of carriage bolt and
retain loosely with 3/8" hex lock nut. See figure
21.
RIGHT SIDE VIEW FRONT .
SUPPORT BRACKET
3/8"" x 1-1/2"' CARRIAGE BOLT
NUTS (2)
il
STEERING
TIE ROD
CHANNEL
ASS'Y.
FREE END
OF CABLE
GUIDE BRACKET
ASS'Y.
FIGURE 21
Q
OPERATION INSTRUCTIONS
AND ADJUSTMENTS
The snow blade attachement is designed to move
new loose snow in depths up to 6" -8'".
WITH THE SNOW BLADE IN THE "'UP"
POSITION DO NOT DEPRESS THE
PLUNGER WITHOUT HOLDING BACK
ON THE LIFT CONTROL LEVER OR
SNOW BLADE MAY SUDDENLY DROP.
HIDDEN OBJECTS CAN CAUSE
SUDDEN STOPS OR CHANGE IN
DIRECTION.
C. Attachment depth control knob:
Adjust attachment lift lever movement with
attachment DEPTH CONTROL KNOB (See
figure 22) for maximum movement between
locking notches and to prevent lever from lock-
ing in the down lock notch. See figure 22 .
CONTROLS
Become familiar with all of the controls and
adjustments on the tractor and sn.ow blade
before operating. Refer to tractor owner's manual for
tractor controls. Controls for operating snow blade
are as follows:
A, Attachment lift lever:
Located on right hand side of tractor. See figure
22. Move lever forward to lower snow blade. Pull
lever back to raise and lock snow blade.
B. Lift lever plunger:
Located on top of attachment lift lever. See
figure 22. Pull back on attachment lift lever and
depress plunger to release.
NOTE
Some tractors are equipped with
depth control notches instead of a
depth control knob. See below.
Attachment depth control notches: (some models)
To adjust your snow blade to the best operating
height, depress plunger on attachment lift lever,
select one of six settings and release plunger.
D. Blade lock release:
Located on the right hand side of tractor at front
of foot rest. See figur e 22. Raise blade to
transport position. Push forward on the blade
lock release lever (with right foot) and hold while
pushing or pulling on the blade pivot rod to move
snow blade angle to left, center and right.
Remove foot from blade lock release lever to
lock blade into position.
LIFT LEVER ATTACHMENT LIFT
LEVER BLADE
PIVOT ROD
BLADE
ADJUST SPRING
FIGURE 22
LOCK DOWN
NOTCH
ATTACHMENT
BLADE SHOE
DEPTH CONTROL KNOB BLADE LOCK
RELEASE LEVER ALTERNATE DESIGN SIX NOTCHES
(NO DEPTH CONTROL KNOB)
9
ADJUSTMENT
A. Blade angle lock bars:
Blade angle can be adjusted at the blade pivot
in front of tractor by first raising the blade to
transport position, pull back on angle lock bars
to release the blade and pivot to the right,
center, or left positions. Release lock bars to
lock.
To adjust blade angle from the tractor seat:
Raise blade to transport position. Push forward
on the blade lock release lever (with right foot)
and hold while pushing or pulling on the blade
pivot rod to move snow blade angle to left,
center and right. Remove foot from blade lock
release lever to lock blade into position.
3. DO NOT push snow in the same direction
causing excessive build up with each succesive
pass.
4. If blade is stored in heated area, allow lawn
tractor and blade to adjust to outdoor
temperature before operating to reduce icing on
the metal surfaces.
ALWAYS LOWER BLADE TO
GROUND BEFORE LEAVING
TRACTOR.
B. Adjust blade spring:
Blade adjust spring tension is adjustable to
permit blade to tilt forward to by-pass solid
obstructions.
KNOW THE TERRAIN. AVOID
EXCEPTIONALLY SHARP SLOPES OR
DROPOFFS WHICH MAY BE HIDDEN
BY THE SNOW.
NEVER RUN THE SNOW BLADE
INTO HEAVY MATERIAL AT HIGH
SPEED.
C. Blade shoe adjustment:
Blade shoes on ends of blade, (see figure 22),
may be raised for close work on smooth sur-
faces or lowered to raise the blade to work on
rough or uneven areas. Make sure both shoes
are set evenly and nuts are tightened securely.
_NOTE
Wheel weights and tire chains must
be used with your snow blade for
traction. These accessories are
available at your nearest Sears retail
or catalog store. See page 12.
OPERATION
.
.
INSPECT THE AREA TO BE WORKED
CAREFULLY BEFORE OPERATING
THE SNOW BLADE. AVOID PIPES,
ROOTS, CURBS'OR OTHER HEAVY
OBSTRUCTIONS.•
Prepare lawn tractor engine for cold weather
use following instructions furnished with lawn
tractor.
Always begin with transmission in first (low)
gear and gradually increase speed as required.
TO REMOVE SNOW BLADE
FROM TRACTOR
1. Lower blade to ground with blade in the center
(straight) position.
2. Refer to figure 23 below and;
A.
B.
Remove 1/8" hairpin cotter from the lift
arm link and channel assembly.
Remove 3/32" (small) hairpin cotters from
right hand and left hand lift pivot plates,
remove two 3/8" clevis pins from each
side of frame, unhook and lower the lift
assembly to the ground.
C. Re-assemble one 3/8"-16 x 3/4 carriage
bolt and 3/8" hex nut in hole labeled A and
B in figure 23 on each side of tractor frame.
Also see figure 5 on page 4.
D. The belt guide must be re-assembled
to right hand side of tractor frame. See
figure 5 on page 4.
3/32'" HAIRPIN
MOUNT PLATE (R.H.I
RIGHT HAND SIDE VIEW FRONT----_
FIGURE 23
lt"t