SEW-Eurodrive Movitrac 31 Series User manual

0922 6818 / 0498
MOVITRAC®31..
Frequency Inverter
PROFIBUS Fieldbus Interface
(FFP 31.. Option and Size 0/DP)
Manual
Edition 04/98
08/198/96

2 MOVITRAC
®
31.. PROFIBUS Fieldbus Interface
Important Notes
•Read this User Manual carefully before you start installation and commissioning work on
MOVITRAC®frequency inverters with fieldbus options.
This User Manual assumes that the user is familiar with and has at his disposal all relevant
documentation on the MOVITRAC®system, in particular the Installation and Operating Instruc-
tions.
•Safety notes:
Always follow the safety notes contained in this User Manual.
Safety notes are marked as follows:
•General safety notes for bus systems:
The fieldbus option gives you a communications system which allows you to match the
MOVITRAC® 31.. drive system to the specifics of your application to a very high degree. As
with all bus systems there is, however, the risk of a programming error in the program which
may result in unexpected (not uncontrolled, though) system behaviour.
•In this manual, cross-references are marked with a →, e.g.,
(→MC_SHELL) means: Please refer to the MC_SHELL User Manual for detailed information or
information on how to carry out this instruction.
(→section x.x) means: Further information can be found in section x.x of this User Manual.
• Each unit is manufactured and tested to current SEW-EURODRIVE technical standards and
specifications.
The manufacturer reserves the right to make changes to the technical data and designs as well
as the user interface herein described, which are in the interest of technical progress.
A requirement for fault-free operation and fulfilment of any rights to claim under guarantee is
that these instructions and notes are followed.
These instructions contain important information for servicing, they should therefore be kept in
the vicinity of the unit.
Electrical hazard, e.g. during live working
Mechanical hazard, e.g. when working on hoists
Important Instructions for the safe and fault-free operation of the system, e.g.
pre-setting before commissioning. Failure to follow these instructions may
result in injury to people and damage to property.
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MOVITRAC
®
31.. PROFIBUS Fieldbus Interface 3
Preface
Preface
This manual for the PROFIBUS interface describes the procedure for installing the FFP 31C PROFI-
BUS option pcb in the inverter, for installing the MOVITRAC®31.. size 0 with integrated PROFI-
BUS-DP interface and for commissioning MOVITRAC®31.. frequency inverter when connected to
a PROFIBUS-FMS fieldbus system.
In addition to describing all the settings on the fieldbus option pcb, this manual further discusses
the various options for connecting the inverter to PROFIBUS-DP or PROFIBUS-FMS in the form of
brief commissioning examples.
In addition to this PROFIBUS Option User Manual, the following more detailed documentation on
fieldbuses is also necessary in order to enable the MOVITRAC®31.. to be connected simply and
efficiently to the fieldbus system (e.g. PROFIBUS):
– User Manual Fieldbus Unit Profile MOVITRAC®31.., part number 0922 7016
– User Manual Communications Interfaces and Parameter List MOVITRAC®31..
part number 0923 0580
The MOVITRAC®31.. Fieldbus Unit Profile Manual gives a detailed description of the fieldbus
parameters and their codes and discusses various control concepts and application options in the
form of brief commissioning examples.
The MOVITRAC®31.. Parameter List contains a list of all the inverter parameters that can be read
or written via the various communications interfaces such as the RS-232, RS-485, and via the
fieldbus interface.
Note:
These instructions also apply to the inverterMOVITRAC®31.. size 0with integrated PROFIBUS-DP
interface. Functions, which are not supported by this unit, are labeled with the note “(Not with
MOVITRAC®31.. size 0)”.
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4 MOVITRAC
®
31.. PROFIBUS Fieldbus Interface
Contents
Page
1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Assembly / Installation Instructions. . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1 Installing the FFP 31.. Option pcb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.1.1 Scope of delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.1.2 Supported inverter types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
2.1.3 Assembly instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2.2 Installation of the MOVITRAC® 31.. size 0/DP. . . . . . . . . . . . . . . . . . . . .10
2.3 Pin Assignment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
2.4 Screening and Laying of the Bus Cables. . . . . . . . . . . . . . . . . . . . . . . . . .11
2.5 Bus Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.6 Setting the Station Address. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
2.7 Setting the Bus Parameters (not for MOVITRAC®31.., size 0). . . . . . . .13
2.8 Display Elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
2.9 Commissioning the Inverter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
3 The PROFIBUS-DP Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.1 Configuration of the DP Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
3.1.1 Description of the Configuration Data. . . . . . . . . . . . . . . . . . . . . . . . . . . .17
3.1.2 Configuring for 1 Process Data Word (1 PD) . . . . . . . . . . . . . . . . . . . . . .18
3.1.3 Configuring for 2 Process Data Words (2 PD) . . . . . . . . . . . . . . . . . . . . .19
3.1.4 Configuring for 3 Process Data Words (3 PD) . . . . . . . . . . . . . . . . . . . . .20
3.1.5 Configuring for 1 PD + Parameter Channel. . . . . . . . . . . . . . . . . . . . . . . .20
3.1.6 Configuring for 2 PD + Parameter Channel. . . . . . . . . . . . . . . . . . . . . . . .21
3.1.7 Configuring for 3 PD + Parameter Channel. . . . . . . . . . . . . . . . . . . . . . . .22
3.2 Ident Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
3.3 Watchdog Timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
3.4 Diagnostic Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
3.4.1 Data in Octet 1: Station Status 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
3.4.2 Data in Octet 2: Station Status 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
3.4.3 Data in Octet 3: Station Status 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
3.4.4 DP Master Address in Octet 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
3.4.5 Ident Number in Octet 5/6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
3.4.6 Unit Related Diagnosis using Octet 7/8. . . . . . . . . . . . . . . . . . . . . . . . . . .28
3.5 Sync and Freeze Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
3.6 Control via PROFIBUS-DP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
3.7 Parameter setting via PROFIBUS-DP. . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
3.7.1 Structure of the Parameter Channel . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
3.7.2 Reading a Parameter via PROFIBUS-DP (Read) . . . . . . . . . . . . . . . . . . . .34
3.7.3 Writing a Parameter via PROFIBUS-DP (Write). . . . . . . . . . . . . . . . . . . . .35
3.7.4 Sequence of Parameter Adjustment via PROFIBUS-DP. . . . . . . . . . . . . . .35
3.7.5 Parameter Data Format. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
3.8 The GSD File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
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MOVITRAC
®
31.. PROFIBUS Fieldbus Interface 5
Contents
4 The PROFIBUS-FMS Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 7
4.1 FMS Services. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.1.1 Initiate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.1.2 Abort . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.1.3 Reject. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.1.4 Identify. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.1.5 Get-OV. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.1.6 Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.1.7 Read . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.1.8 Write . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.2 Object List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.2.1 Object Description of the Drive Parameter. . . . . . . . . . . . . . . . . . . . . . . . 39
4.2.2 Objects for Process Data Communication . . . . . . . . . . . . . . . . . . . . . . . . 40
4.2.3 “Min Tsdr” Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
4.2.4 “DP Station Diagnosis” Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.2.5 “Download Parameter Block” Object . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.2.6 “Universal Write Parameter” Object. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.2.7 “Universal Read” Functionality Objects . . . . . . . . . . . . . . . . . . . . . . . . . . 48
4.3 Communications Relationship List (CRL) . . . . . . . . . . . . . . . . . . . . . . . . 51
4.3.1 CRL Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4.3.2 Communications Relationship Lists of the Inverter . . . . . . . . . . . . . . . . . 53
4.4 Communications Relationship List of the Master. . . . . . . . . . . . . . . . . . . 55
5 Parameter Adjustment Return Codes. . . . . . . . . . . . . . . . . . . . . . . .56
5.1 Incorrect Service Code in the Parameter Channel . . . . . . . . . . . . . . . . . . 56
5.2 Incorrect Specification of the Data Length in the Parameter Channel . . . 56
5.3 Internal Communications Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6 Program Example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
7 Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
7.1 Technical Data FFP 31.. Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
7.2 Technical data MOVITRAC® 31C.. size 0/DP. . . . . . . . . . . . . . . . . . . . . . 61
Appendix A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
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6 MOVITRAC
®
31.. PROFIBUS Fieldbus Interface
1Introduction
1 Introduction
Thanks to its high-performance, universal fieldbusinterface, theMOVITRAC®31.. inverter with the
FFP 31C option enables connections to be made with higher-level automation systems via the open
and standardized serial PROFIBUS-FMS and PROFIBUS-DP bus system.
InadditionMOVITRAC®31..size 0 withPROFIBUS-DPwithstandardintegratedDPInterfaceoffers
full inverter functionality with extremely compact design.
PROFIBUS-FMS
PROFIBUS-FMS (Fieldbus Message Specification) is designed for non-time-critical applications in
automation engineering such as, for example, networking different automation systems of various
manufacturers. In drive engineering the PROFIBUS-FMS is mainly used for visualization and
parameter adjustment of drives, as larger, non-time-critical amounts of data can beexchanged in a
simple way. PROFIBUS-FMS is defined in EN 50170 Volume 2 / DIN 19245 Part 2.
PROFIBUS-DP
PROFIBUS-DP (Decentralized Periphery) is mainly used for communication with decentralized
peripherals, i.e. in the sensor/actuator field, where short system reaction times are required. The
main task of PROFIBUS-DP is the fast cyclic data exchange between central automation units
(PROFIBUS master) and decentralized peripherals, such as inverters. PROFIBUS-DP is defined in
EN 50170 Volume 2 / DIN E 19245 Part 3.
PROFIBUS-FMS and PROFIBUS-DP can generally be operated on a joint transmission medium. If a
joint transmission medium is used, however, the units which are to communicate directly with
each other must be able to understand the same protocol option.
MOVITRAC®3 1.. with FFP 3 1 = Combislave
With the FFP31C PROFIBUS option pcb the MOVITRAC®31..inverter as Combislaveunit supports
both PROFIBUS-FMS and PROFIBUS-DP. This allows the inverter to be controlled via PLC and
PROFIBUS-DP, for example, while at the same time a visualization system can read out and display
on a PC screen actual values from the inverter using PROFIBUS-FMS. Of course the inverter may
be controlled and parameters set using only PROFIBUS-DP or only PROFIBUS-FMS, too.
MOVITRAC®3 1.. size 0 with integrated PROFIBUS-DP Interface
The MOVITRAC®31.. size 0/DP inverter is already standard equipped with a PROFIBUS-DP inter-
face. This allows the inverter to be controlled and parameters set via PROFIBUS-DP in the same
way as the larger unit sizes with the option FFP 31.
MOVITRAC®3 1.. and PROFIBUS
The inverter unit profile for PROFIBUS mode, i.e. the way the inverter operates and responds when
in PROFIBUS mode, is independent of the type of fieldbus, and thus consistent for all fieldbus
types. This allows the user to develop his drive applications independent of a particular fieldbus or
change to another bus system, e.g. the open standardized INTERBUS-S (FFI 11A option) sensor/
actuator bus.
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MOVITRAC
®
31.. PROFIBUS Fieldbus Interface 7
Introduction 1
00942AEN
Fig. 1: PROFIBUS-DP and/or FMS with MOVITRAC
®
MOVITRAC®31.. offers digital access to all drive parameters and functions via the PROFIBUS
interface. The inverter is controlled by the high-speed cyclic process data. This process data
channel provides the facility to specify setpoints, such as setpoint speeds, ramp generator times
for acceleration and deceleration etc., as well as various drive functions such as enable, controller
inhibit, stop, rapid stop, etc. to be triggered. This channel can also be used to read back actual
values from the inverter, such as actual speed, current, unit status, error number or reference
messages.
Whereas process data are generally exchanged in cycles, the drive parameters can be read and
written acyclically via the READ and WRITE services or the parameter channel. This exchange of
parameter dataenables applications where all major drive parameters are stored in the higher-level
automation unit to be implemented, thus avoiding manual adjustment of parameters on the
inverter itself, which can be very time-consuming.
The PROFIBUS option pcb is designed so that all fieldbus specific settings, such as the station
address or the default parameters, can be made by the option pcb by means of a hardware switch.
These manual settings enable the inverter to be integrated into the PROFIBUS environment and
switched on in a very short space of time. Parameters can be set fully automatically by the higher-
level PROFIBUS master (parameter download). This forward-looking version offers the benefits of
a shorter commissioning period for the plant as well as simpler documentation of the application
program, as all major drive parameter data can now be recorded directly in the control program.
The use of a fieldbus system in drive technology requires additional monitoring functions, such as
fieldbus timeout or special emergency stop concepts. The monitoring functions of the MOVITRAC®
31.. can be matched to the specific application for which it is to be used. This feature enables you,
for instance, to specify which fault response the inverter should trigger if an error should occur in
the bus. A rapid stop will be practical for many applications, but it is also possible to freeze the last
setpoints, so that the drive can continue with the last valid setpoints (e.g. conveyor belt). As the
functionality of the control terminals is also ensured when the inverter is operated in the fieldbus
mode, fieldbus-independent emergency stop concepts can still be implemented via the inverter's
terminals.
The MOVITRAC®31.. inverter offers numerous diagnostic facilities for commissioning and servic-
ing. For instance, both the setpoints transmitted from the higher-level control unit as well as the
actual values can be checked with the fieldbus monitor in the hand-held keypad. It also provides
you with a lot of additional information on the status of the fieldbus option pcb. The PC software
MC_SHELL offers even more convenient diagnostic facilities in that it provides a detailed display of
the fieldbus andunit status information as well as the facilityto set all the drive parameters (includ-
ing the fieldbus parameters).
MOVITRAC
®
841
EQ
RUN
BUS
FAULT
MOVITRAC
®
841
EQ
RUN
BUS
FAULT
MOVITRAC
®
841
EQ
RUN
BUS
FAULT
PROFIBUS-DP/FMS
PROFIBUS-FMS masterPROFIBUS-DP master
Fieldbus
CONTROL MODE
Fieldbus
CONTROL MODE
Fieldbus
CONTROL MODE
Frequency inverter
Visualization
Analog I/O Digital I/O
Controller
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8 MOVITRAC
®
31.. PROFIBUS Fieldbus Interface
2Assembly / Installation
Instructions
2 Assembly / Installation Instructions
The following section describes the assembly and installation of the MOVITRAC®31.. inverters for
the integration in a PROFIBUS network.
For MOVITRAC®31.. size 1-4 the inverter is generally connected to the PROFIBUS via the FFP 31
option pcb. MOVITRAC®31.. size 0 with PROFIBUS-DP have the PROFIBUS-DP interface already
integrated in the basic unit. They only support the DP-option, whereas the FFP 31.. option pcb as
combislave option supports PROFIBUS-DP as well as PROFIBUS-FMS.
2.1 Installing the FFP 3 1.. Option pcb
For size 1-4 the inverters are connected to the PROFIBUS via the FFP 31 option pcb. The option pcb
is either supplied separately, so that you can fit yourself or, if specified when ordering an inverter,
with the FFP 31 option pcb already installed inside the unit.
2.1.1 Scope of delivery
Unless the FFP 31 option pcb is already installed in the MOVITRAC®31.. inverter, please check the
scope of delivery. The scope of delivery consists of the following components:
– 1 FFP 31 (PROFIBUS FMS/DP) option pcb
– 3 fastening screws
– 1 housing cover
2.1.2 Supported inverter types
The FFP 31.. option pcb for connection to a PROFIBUS-FMS/DP system can be operated with
MOVITRAC®31.. size 1-4 as follows:
Option FFP 3 1A: With the inverters MOVITRAC®31B with service code of component 4 greater
or equal 14 (→Installation and Operating Instructions MOVITRAC®31B
section 4).
Option FFP 3 1C: With all inverters MOVITRAC®31C size 1-4.
To adjust the fieldbus parameters you need a keypad for MOVITRAC®31.. and/or the current PC
program MC_SHELL !
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MOVITRAC
®
31.. PROFIBUS Fieldbus Interface 9
Assembly / Installation
Instructions 2
2.1.3 Assembly instructions
The FFP 31.. must only be installed by electronic equipment specialists, observing the following
ESD protection measures:
• Before touching the pcb, make sure you have taken appropriate e.s.d. measures (wrist strap,
conductive shoes etc.)
• Earth the units and work bench.
• Store the option pcb in its original packaging and only take it out shortly before installation.
• Hold the option pcb by its edge and do not touch unnecessarily.
Procedure for Fitting the Option PCB:
1. Ensure that the entire inverter system is voltage-free. Switch off the mains power and, if appli-
cable, the external 24 V supply.
2. Take off the housing cover after removing the three recessed head screws.
3. Remove the right upper option pcb or the system EPROM pcb after undoing the screws.
(→see Fig. 2).
4. Fit the FFP 31 option pcb and fasten with three screws.
5. Remove cover strip above the option pcb slot from the housing cover.
6. Refit the housing cover and secure with the three recessed head screws.
7. Push on new cover for the PROFIBUS option pcb slot.
The FFP 31 option pcb is now completely fitted.
00301BEN
Fig. 2: The FFP 31 option
DPRAM
SPC
EPROM
off
on
H1
H2
X2: X3: X14:
S1
S1
S2
X20:
X15:
MOVITRAC 31.. control pcb
®
Bus termination
LED green:
RUN
LED red: BUS FAULT
Bus parameter
Address
Flash EPROM
Processor
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10 MOVITRAC
®
31.. PROFIBUS Fieldbus Interface
2Assembly / Installation
Instructions
2.2 Installation of the MOVITRAC® 3 1.. size 0/DP
The size 0 inverters (MOVITRAC®31.. size 0/DP) have the PROFIBUS-DP interface already inte-
grated in the basic unit. They only support the DP-option! Fig. 3 shows the general design of the
MOVITRAC®31.. size 0/DP.
00924AXX
Fig. 3: Unit with PROFIBUS-DP interface and option FBG 31
2.3 Pin Assignment
The MOVITRAC®31.. frequency inverter is connected to the PROFIBUSnetwork via a 9-pin type D
connector in accordance with EN 50170 V2 / DIN 19245 Part 3. Connection to the T bus is with an
appropriately designed connector or a bus terminal. Fig. 4 shows the pin assignment. As the bus
terminating resistors on the option pcb can be connected, it is not necessary to use a type D
connector with integrated terminating resistors.
00302AEN
Fig. 4: Assignment of the 9 pin type D connector to EN 50170 V2 / DIN 19245 Part 3
1
2
3
4
5
1 LED green: RUN
2 LED red: BUS FAULT
3 DIP switch for setting of the
station address
4 DIP switch for connecting/
disconnecting the bus
terminating resistor
5 9-pin type D-socket for the
bus connection
12345
6
7
8
9
B/
A/
B
A
C/C
9-pin type D
connector
Pin no. Signal RS-485
reference
1:
2:
:
4:
5:
6:
7:
:
9:
Connector
housing
3
8
-
-
CTNR-P
DGND
VP
-
DGND
Shield of the twisted two-wire cable
RxD / TxD-P
RxD / TxD-N
not assigned
not assigned
repeater control signal (TTL)
data reference potential (M5V)
supply voltage plus (P5V)
not assigned
data reference potential (M5V)
receive/send data P
receive/send data N
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MOVITRAC
®
31.. PROFIBUS Fieldbus Interface 11
Assembly / Installation
Instructions 2
The MOVITRAC®31.. frequency inverter is connected to the PROFIBUS system via a twisted,
screened two-wire cable. The connection of the two-wire cable to the PROFIBUS connector is via
pin 8 (A/A) and pin 3 (B/B). These two contacts are used for communication. The RS-485 signals
A/A and B/B must be contacted the same on all PROFIBUS stations, as otherwise communication
via the bus will not be possible.
Via pin 4 (CNTR-P) the PROFIBUS option pcb supplies a TTL control signal for a repeater (refer-
ence = pin 9).
2.4 Screening and Laying of the Bus Cables
The FFP 31 option pcb supports the RS-485 transmission technology and requires as a physical
medium a screened, two-wire twisted-pair cable (cable type A) specified for PROFIBUS in accord-
ance with EN 50170 V2 / DIN E 19245 Part 3 (→Appendix).
Technically correct screening of the bus cable absorbs the electrical interference that can occur in
an industrial environment. You will achieve the best screening results if you adopt the following
measures:
• Hand-tighten the fixing screws of plugs, modules and equipotential bonding conductors.
• Only use plugs with metal or metal-plated housings.
• Connect the screening in the plug over as large an area as possible.
• Connect the screening at both ends of the bus cable
• Do not lay signaland bus cablesparallel to power cables (motorleads), but wherever possible in
separate cable conduits.
• In an industrial environment use metallic, earthed cable trays.
• Run signal cables and the associated equipotential bonding conductor as close as possible to
each other, using the shortest route.
• Avoid extending bus cables through the use of connectors.
• Run the bus cables close to existing earthed surfaces.
Important!
In the event of fluctuations in the earth potential, a circulating current may flow through any
screening which may be connected at both ends and connected to the earth potential (PE). In this
case, ensure there is adequate equipotential bonding in accordance with the relevant VDE provi-
sions.
2.5 Bus Termination
If the MOVITRAC®31.. frequency inverter is at the beginning or the end of a PROFIBUS segment,
connection to the PROFIBUS network, as a rule, is not via a T bus with an incoming and outgoing
PROFIBUS cable butdirectlywith only one PROFIBUS cable. Toavoid interferences on the bus sys-
tem caused by reflections etc., the PROFIBUS segment must be terminated with bus terminating
resistors on the physically first and last stations (→Fig. 5).
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12 MOVITRAC
®
31.. PROFIBUS Fieldbus Interface
2Assembly / Installation
Instructions
00943AEN
Fig. 5: Bus termination at the beginning and end of a PROFIBUS segment
As the bus terminating resistors can be connected on the FFP 31 of the frequency inverter, it is not
necessary to use a type D connector with integrated terminating resistors. With the appropriate
DIP switch on the option pcb (→Fig. 6) set to the “on” position the bus terminating resistors (in
accordance with EN 50170 V2 / DIN E 19245 Part 3) can be connected.
The bus termination for cable type A is implemented in accordance with EN 5170 V2 /DIN E 19245
Part 3.
00303AEN
Fig. 6: Activating the bus terminating resistors
2.6 Setting the Station Address
The PROFIBUS station address is set with the DIP switches on the option pcb. PROFIBUS supports
the address range from 0 - 125. The address 126 is reserved for PROFIBUS-DP and is for setting
the address via the bus interface. This feature is, however, not supported by the MOVITRAC®
31...
The address 127 is reserved for the broadcast service. Fig. 7 shows how the station address is set
with the DIP switches.
00304BEN
Fig. 7: Setting the PROFIBUS station address
MOVITRAC
®
841
EQ
RUN
BUS
FAULT
MOVITRAC
®
841
EQ
RUN
BUS
FAULT
MOVITRAC
®
841
EQ
RUN
BUS
FAULT
PROFIBUS-DP/FMS
Bus termination
PROFIBUS-DP master
Fieldbus
CONTROL MODE
Fieldbus
CONTROL MODE
Fieldbus
CONTROL MODE
Analog I/O Digital I/O
on on
off off
DGND
VP
R = 390 Ohm
u
R = 220 Ohm
t
R = 390 Ohm
d
Bus terminated
on = connected
off = not connected
OPENOPEN
112244
33
________
Address 4 = factory setting
+ 0
+ 0
+ 0
x 0 =
x 0 =
x 0 =
Significance 16:
Significance 32:
Significance 64:
0
+ 0
+ 4
+ 0
x 0 =
x 0 =
x 1 =
x 0 =
Significance 1:
Significance 2:
Significance 4:
Significance 8:
Significance on
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MOVITRAC
®
31.. PROFIBUS Fieldbus Interface 13
Assembly / Installation
Instructions 2
It is not possible to change thePROFIBUS station address via the DIP switches while the inverter is
running. If the station address is changed, the new station address will only be effective after the
inverter has been switched off (including the 24 V supply) and then switched on again. The station
address set on the frequency inverter can be displayed in the fieldbus monitor parameter P073
Fieldbus Address (see Fig. 7).
01156AEN
Fig. 8: Displaying the current PROFIBUS station address
2.7 Setting the Bus Parameters (not for MOVITRAC®3 1.., size 0)
The setting of the protocol option FMS/DP is not possible for MOVITRAC®31.. size 0/DP, as the
unit only supports PROFIBUS-DP. The corresponding DIP switch below the address setting is not
assigned.
The default value for the bus parameters depends on the protocol option used. For straight
PROFIBUS-DP mode the DIP switch must be set to DP. This will activate the default bus parame-
ters (in particular the min. TSDR) in accordance with EN 50170 V2 / DIN E 19245 Part 3 for time-
optimized DP mode. For mixed mode (FMS/DP) or straight FMS mode the DIP switch must be set
to FMS (→Fig. 9).
00944AEN
Fig. 9: Setting the default-bus parameters to DIN 19245
This switch only serves to select the default bus parameters. Independent of the setting of this
switch the inverter at any time supports simultaneous use of the PROFIBUS protocol options FMS
and DP (Combislave functionality).
Any change to this DIP switch setting will only become effective after the inverter has been
switched off (including the 24 V supply) and switched on again.
073 4
FIELDBUS ADDRESS
OPENOPEN
112244
33
FMS DP
Default bus parameter for
straight DP PROFIBUS mode
Default bus parameter for
- FMS mode or
- FMS/DP mixed mode
Example: FMS/DP active
Address
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14 MOVITRAC
®
31.. PROFIBUS Fieldbus Interface
2Assembly / Installation
Instructions
2.8 Display Elements
*) not for MOVITRAC® 31... size 0
The option pcb has two LEDs for status and fault indication of the option pcb and the connected
bus system (Fig. 2). The table shows the meaning of the visual signals of these LEDs. While the
green LED “RUN” indicates the operational status of the option pcb, the red LED “BUS FAULT”
indicates the status of the PROFIBUS connection.
2.9 Commissioning the Inverter
After installing the PROFIBUS option pcb and setting the station address and bus parameters
(using the DIP switches), the MOVITRAC®31.. inverter can be immediately parameterized via the
fieldbus system without any further manual intervention. This means, for example, that after
switching on the inverter, all drive parameters can be downloaded directly from the higher-level
control via the PROFIBUS system.
To control the inverter via PROFIBUS, however, it must first be switched to the appropriate control
mode. This is possible using the parameter P841 Control Mode. The factory setting for this param-
eter isSTANDARD (control and setpoint processingvia input terminals). Using the parameter P841
Control Mode = FIELDBUS, the inverter is programmed to accept setpoints from the fieldbus.
MOVITRAC®31.. now responds to process data sent from the higher-level control.
The activation of the fieldbus control mode is signalled to the higher-level control by the Fieldbus
Mode Active bit in the status word.
LED Green RUN LED Red BUS FAULT Meaning
Flashing at approx. 3 Hz Off Inverter is in initialization phase (only occurs immediately after switching on or
resetting inverter) *)
On Flashing at approx. 0.5 Hz Configured station address is not within the permitted range (0...125) ⇒ set
correct station address and switch the unit on again.
On Irrelevant Normal operation – the unit is working correctly
On On DP mode:
a) During commissioning / accelerating:The inverter has not yet been set to
data exchange mode by the DP master.
b) The timeout period has elapsed without the inverter being addressed by the
DP master.
FMS mode: *)
There is no active FMS-connection between FMS master and inverter.
Mixed mode FMS/DP: *)
Combination of the above.
On Off DP mode:
The inverter is set to data exchange mode.
FMS mode: *)
There is an active FMS-connection between FMS master and inverter.
Mixed mode FMS/DP: *)
Combination of the above.
On / Flickering Off The inverter is parameterized via PROFIBUS-DP or FMS *)
(read/write access).
Off On Hardware fault on the bus connection
Flashing at approx. 1 Hz Flashing at approx. 1 Hz Hardware fault on the bus connection
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MOVITRAC
®
31.. PROFIBUS Fieldbus Interface 15
Assembly / Installation
Instructions 2
For safety reasons the inverter must also be enabled on the terminal side as well to permit control
via the fieldbus system. The terminals are therefore to be wired or programmed in such a way that
the inverter is enabled via the input terminals. The easiest way of enabling theinverter on the termi-
nal side is, for example, to connect input terminal 41 (CW/STOP function) to a +24 V signal and
program input terminals 42 and 43 to NO FUNCTION. Fig. 10 shows an example of the commis-
sioning procedure for the MOVITRAC®31.. inverter with a fieldbus interface.
Attention!
Carry out commissioning with mains voltage switched off and with the external 24 V-supply only.
This prevents the drive from starting to move automatically during reprogramming. Switch on
mains voltage only after completed setting of parameters.
00312BEN
Fig. 10: Commissioning the inverter
For more information on commissioning and controllingthe MOVITRAC®31.. inverter please refer
to the Fieldbus Unit Profile User Manual documentation.
31
34
35
0
65
40
44
41
42 43
47
60 30
61
62
48 49
X2 X3
+24 V
31
34
35
0
65
40
44
41
42 43
47
60 30
61
62
48 49
60 30
X2 X3 X14
841 FIELDBUS
CONTROL MODE
no function
no function
1/0 CW/STOP
+24 V
Program functionality of input terminal 43 to NO FUNCTION in parameter P601.
5. Input terminal 43 = NO FUNCTION:
Program functionality of input terminal 42 to NO FUNCTION in parameter P600.
4. Input terminal 42 = NO FUNCTION:
Set control and setpoint processing of the drive inverter to FIELDBUS in parameter P841.
3 . Control mode = fieldbus
2. For setting inverter parameter only switch on 24 V supply (no mains voltage!)
Apply a +24 V signal on input terminal 41 (Function CW/STOP) (e.g. set jumper as shown below).
1. ENABLE the inverter on the terminal side
601 NO FUNCT.
TERMINAL 43
600 NO FUNCT.
TERMINAL 42
Size 0 Size 1 - 4
Jumper installed when supplied
Use this jumper to enable the
inverter via terminal side
no function
no function
1/0 CW/STOP
Jumper installed when supplied
Use this jumper to enable the
inverter via terminal side
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16 MOVITRAC
®
31.. PROFIBUS Fieldbus Interface
3The PROFIBUS-DP
Interface
3 The PROFIBUS-DP Interface
PROFIBUS-DP (Decentralized Periphery) is the speed-optimized PROFIBUS option designed in par-
ticular for fast data exchange at the sensor/actuator level. DP is used by central automation sys-
tems (e.g. programmable logic controllers) to communicate with decentralized peripheralssuch as
sensors and actuators, among them inverters, via a fast serial link. Data exchange with these
decentralized units is mainly cyclic. The central control system sends new process output data to
all slaves in a message and reads in all process input data from the slaves (sensors, actuators) in
the same message.
The considerable increase inspeed of PROFIBUS-DP compared to PROFIBUS-FMS is primarilydue
to the fact that DP has no application layer (layer 7) and I/O data are transferred between the mas-
ter and a slave in a single message cycle. A maximum of 246 bytes of I/O data can be transferred
between the DP master and a DP slave. Normally, however, shorter data blocks (of up to 32 bytes)
are used to increase efficiency still further. Consequently, the exchange of data via PROFIBUS-DP
can be seen as a straight process communications procedure.
To enable the DP master to communicate with the DP slaves, it has to be given some important
information regarding the DP interface of the connected slave. In addition to data relating to the
type and amount of I/O data to be transferred, it also requires additional information regarding the
identity of each DP slave.
3 .1 Configuration of the DP Interface
To be able to define the type and amount of I/O data to be transferred, the DP master has to pass a
certain configuration to the inverter. TheMOVITRAC®31.. inverter can generally beoperated using
six different configurations. You have the option of only controlling the inverter by exchanging
process data, or, in addition to controlling the inverter via process data, of reading or writing
parameters using an additional parameter channel at the same time.
Fig. 11 provides a schematic representation of the exchange of data between the programmable
automation unit (DP master) and the MOVITRAC®31.. inverter (DP slave) using process data and
parameter channels.
00945AEN
Fig. 11: Communication via PROFIBUS-DP
MOVITRAC
EQ
RUN
BUS
FAULT
841 FIELDBUS
ControlMode
Parameter channel
Parameter channel
Process data channel
Process data channel
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MOVITRAC
®
31.. PROFIBUS Fieldbus Interface 17
The PROFIBUS-DP
Interface 3
When commissioning the DP master, you have to specify which configuration is going to be used
to operate the inverter. This configuration is then transferred to the inverter when the DP master is
started up (with the DDLM_Chk_Cfg service). The inverter checks the transferred configuration
data for plausibility before going into data transfer mode. The configuration data are coded in
accordance with EN 50170 V2 / DIN E 19245 Part 3 and are discussed in the following section.
3 .1.1 Description of the Configuration Data
The format of the configuration data is described in EN 50170 V2 / DIN E 19245 Part 3. Fig. 12
shows the Cfg_Data identifier byte which, according to EN 50170 V2 / DIN E 19245 Part 3, is used
to describe which I/O data are to be transferred between master and slave using PROFIBUS-DP.
In addition to specifying the data length in bits 0-3, you have to use bits 4 and 5 to define whether
the transfer involves input and/or output data. Bit 6 indicates whether the data are to be transferred
in byte or word format and bit 7 is used to specify the consistency with which the data are to be
handledbythebussystem.Forexample,positionvaluesof the MOVITRAC®31..invertershouldbe
transferred in a consistent manner, i.e. it has to be ensured that contiguous data are also trans-
ferred together and not, forexample, that the least significant part of the position is transferred one
bus cycle ahead of the more significant part.
00949AEN
Fig. 12: Format of identifier byte Cfg_Data according to EN 50170 V2 / DIN E 19245 Part 3
The MOVITRAC®31.. inverter supports six different process data configurations. To control the
inverter, you can define the amount of process data to be transferred using 1, 2 or 3 process data
words and also enable/disable a parameter channel for read/write access to all drive parameters.
This produces the following process data configurations:
1 process data word (1 PD)
2 process data words (2 PD)
3 process data words (3 PD)
1 process data word + parameter channel (1 PD + Param)
2 process data words + parameter channel (2 PD + Param)
3 process data words + parameter channel (3 PD + Param)
This configuration is set up solely via the DP master as the bus system is started up, so that no
additional manual parameterizing of the inverter is required. This automatic configuring mecha-
nism enables download applications to be implemented where the inverter can be completely
controlled and parameterized via the bus system.
7
LSBMSB
6543210
Data length
0000 = 1 byte/word
1111 = 16 bytes/word
Input/output
00 = special identifier formats
01 = input
10 = output
11 = input/output
Format
0 byte structure
1 word structure
Consistency over
0 byte or word
1 complete length
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18 MOVITRAC
®
31.. PROFIBUS Fieldbus Interface
3The PROFIBUS-DP
Interface
To set these process data configurations, the inverter supports a number of different codes for the
Cfg_Data identifier byte. The process data configuration is allocated based on the amount of input
and output data. A valid DP configuration sent from the DP master to the inverter must conform to
the following conventions:
– The amount of input or output data must correspond to the contents of the following table.
– The number of input bytes and output bytes must be the same.
The inverter interprets the length of the DP configuration passed to it as shown in the table. The six
different process data configurations for PROFIBUS-DP are described below.
3 .1.2 Configuring for 1 Process Data Word (1 PD)
Control of the MOVITRAC®31.. inverter using only one process data word requires, for example,
that the Cfg_Data identifier byte is coded as shown in Fig. 13. This code must be sent to the
inverter by the DP master when PROFIBUS-DP is started so that the DP master and DP slave can
exchange a process data word.
01164AEN
Fig. 13: Configuration data example for setting 1 input/output word (1 PD)
Length of the input/output data Meaning
2 bytes or 1 word 1 process data word
4 bytes or 2 words 2 process data words
6 bytes or 3 words 3 process data words
10 bytes or 5 words 1 process data words + parameter channel
12 bytes or 6 words 2 process data words + parameter channel
14 bytes or 7 words 3 process data words + parameter channel
1
LSBMSB
= F0 = 240
hex dez
1110000
Data length: 1 word
Input/output
Word structure
Consistency over the complete length
Cfg_Data identifier byte
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MOVITRAC
®
31.. PROFIBUS Fieldbus Interface 19
The PROFIBUS-DP
Interface 3
Fig. 14 shows the communication between the automation unit (DP master) and the MOVITRAC®
31.. frequency invertervia one process data word only. This configuration could be used, for exam-
ple, to control the inverter with control word 1 and status word 1 (see SEW documentation
Field-
bus Unit Profile User Manual
).
01165AEN
Fig. 14: Control of the inverter via 1 process data word
3 .1.3 Configuring for 2 Process Data Words (2 PD)
Control of the MOVITRAC®31.. inverter using two process data words requires that the Cfg_Data
identifier byte is coded as shown in Fig. 15. This code must be sent to the inverter by the DP mas-
ter when PROFIBUS-DP is started so that the DP master and DP slave can exchange two process
data words.
01168A
Fig. 15: Configuration data example for setting 2 input/output words (2PD)
Fig. 16 shows the communication between the automation unit (DP master) and the MOVITRAC®
31.. frequency inverter via two process data words. The higher-level control system could use this
configuration, for example, to send the process output data
Control Word 1
and
Speed Setpoint
and read in the process input data
Status Word 1
and
Speed Actual Value
(see SEW documentation
Fieldbus Unit Profile User Manual
).
01166AEN
Fig. 16: Control of the inverter via 2 process data words
MOVITRAC®
841
EQ
RUN
BUS
FAULT
PD1
PD1
Feldbus
STEUERMODE
MOVITRAC®
841
EQ
RUN
BUS
FAULT
PD1
PD1
Fieldbus
CONTROL MODE
1
LSBMSB
= F1 = 241
hex dez
1 1 1 0 0 0 1
Data length: 2 words
Input/output
Word structure
Consistency over the complete length
Cfg_Data identifier byte
MOVITRAC®
841
EQ
RUN
BUS
FAULT
PD1 PD2
PD1 PD2
Fieldbus
CONTROL MODE
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20 MOVITRAC
®
31.. PROFIBUS Fieldbus Interface
3The PROFIBUS-DP
Interface
3 .1.4 Configuring for 3 Process Data Words (3 PD)
Control ofthe MOVITRAC®31.. inverter using three processdata words requires that the Cfg_Data
identifier byte is coded as shown in Fig. 17. This code must be sent to the inverter by the DP mas-
ter when PROFIBUS-DP is started so that the DP master and DP slave can exchange three process
data words.
01169AEN
Fig. 17: Configuration data example for setting 3 input/output words (3PD)
Fig. 18 shows the communication between the automation unit (DP master) and the MOVITRAC®
31.. frequency inverter via three process data words. The higher-level control system could use
this configuration, for example, to send the process output data
Control Word 1
,
Speed Setpoint
,
Process Ramp
and read in the process input data
Status Word 1
and
Speed Actual Value, Apparent
Current Actual Value
(see SEW documentation
Fieldbus Unit Profile User Manual
.
01167AEN
Fig. 18: Control of the inverter via 3 process data words
3 .1.5 Configuring for 1 PD + Parameter Channel
Control ofthe MOVITRAC®31.. inverter using one process data word and an additional parameter
channel requires two identifier bytes to be defined. Identifier byte 1 contains the code for the
parameter channel, identifier byte 2 contains the code for a single process data word. Fig. 19
shows how these two identifier bytes are coded. These codes must be sent to the inverter by the
DP master when PROFIBUS-DP is started so thatthe DP master and the DP slave canexchange the
process data word as well as the parameter channel.
01170AEN
Fig. 19: Configuration example for parameter channel + 1 process data word
1
LSBMSB
= F2 = 242
hex dez
1110010
Data length: 3 words
Input/output
Word structure
Consistency over the complete length
Cfg_Data identifier byte
MOVITRAC®
841
EQ
RUN
BUS
FAULT
PD1 PD2 PD3
PD1 PD2 PD3
Feldbus
STEUERMODE
LSBMSB
= F0 = 240
hex dec
LSBMSB
= F3 = 243
hex dec
Identifier byte Cfg_Data
for a single process data word
Data length: 1 word
Input/output
Word structure
Consistency over
the complete length
Identifier byte Cfg_Data
for parameter channel
Data length: 4 words
Input/output
Word structure
Consistency over
the complete length
1111000011110011
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