SEW-Eurodrive MOVIMOT MM D Series User manual

*23478454_0417*
Drive Technology \ Drive Automation \ System Integration \ Services
Revision to the Manual
MOVIMOT® MM..D – Functional Safety
Extension of the Permitted Unit Combinations
Edition 04/2017 23478454/EN

SEW-EURODRIVE—Driving the world

1
Supplement
Other applicable publications
Revision to the Manual – MOVIMOT® MM..D – Functional Safety 3
1 Supplement
INFORMATION
This revision contains additional information for the "MOVIMOT® MM..D – Functional
Safety" manual.
Please use the data specified in this revision. This document does not replace the
detailed manual.
1.1 Other applicable publications
This document supplements the "MOVIMOT® MM..D ..." operating instructions and
limits the application notes according to the following information.
Only use this documentation in conjunction with the following publications:
• For applications with MOVIMOT® MM..D adhere to the operating instructions
"MOVIMOT® MM..D".
• For applications with MOVIMOT® MM..D with AS-Interface option MLK32A adhere
to the operating instructions "MOVIMOT® MM..D with AS-Interface".
• For applications with field distributor, also adhere to the relevant one of the follow-
ing manuals:
– "PROFIBUS Interfaces, Field Distributors" manual (for PROFIBUS only)
or
– "PROFINET IO Interfaces, Field Distributors" manual (for PROFINET IO only)
or
– "EtherNet/IP™ Interfaces, Field Distributors" manual (for EtherNet/IP™ only)
or
– "EtherCAT® Interfaces, Field Distributors" manual (for EtherCAT® only)
or
– "INTERBUS Interfaces, Field Distributors" manual (for INTERBUS only)
or
– "DeviceNet™/CANopen Interfaces, Field Distributors" manual (for DeviceNet/
CANopen only)
• For applications with MOVIFIT®MC adhere to the following publications:
– "MOVIFIT® MC" operating instructions
and
– "MOVIFIT® MC/FC – Functional Safety" manual (only for MOVIFIT® MC with
STO or MOVIFIT®MC with S11 PROFIsafe option)
– "MOVIFIT® MC/FC – Functional Safety with S12 Safety Option" manual (only
for MOVIFIT®MC with S12 safety option)
For permitted connection variants, refer to chapter "Connection variants"(→212).
23478454/EN – 04/2017

2Safety conditions
Permitted unit combinations
Revision to the Manual – MOVIMOT® MM..D – Functional Safety
4
2 Safety conditions
2.1 Permitted unit combinations
Only MOVIMOT® drives marked with the FS logo for functional safety on the name-
plate may be used in safety applications.
Only the following combinations with MOVIMOT® MM..D are permitted for safety-relev-
ant applications:
• MOVIMOT® with binary control (control via terminals)
• MOVIMOT® with AS-Interface option MLK32A
• MOVIMOT® with MBG11A option
• MOVIMOT® with MWA21A option
• MOVIMOT® with control knob MBK11A or MBK12A
• MOVIMOT® with BEM option
• MOVIMOT® with URM option
• MOVIMOT® with MNF21A option
• MOVIMOT® and MOVIFIT®MC with FS logo and externally switched 24V supply
(STO)
• MOVIMOT® and MOVIFIT®MC with FS logo and PROFIsafe option S11
• MOVIMOT® and MOVIFIT®MC with FS logo and safety option S12
• MOVIMOT® and field distributor according to the following chapters:
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2
Safety conditions
Permitted unit combinations
Revision to the Manual – MOVIMOT® MM..D – Functional Safety 5
2.1.1 MFZ.6.
MOVIMOT® and M.Z.6. field distributor (connection via prefabricated cable).
The following combinations are permitted:
MQ..
MF..
Fieldbus interface
MFI21A, 22A, 32A only permitted with Z16F
MFI23F, 33F
MQI21A, 22A, 32A
MFP21D, 22D, 22L, 32D only permitted with Z26F, Z26J
MFP22H, 32H
MQP21D, 22D, 32D
MFE52A, 52B, 52G, 52H, 52L, 52M only permitted with Z16F, Z26F,
Z26J, Z36F
MFE62A
MFE72A
MFD21A, 22A, 32A only permitted with Z36F
MFO21A, 22A, 32A
MQD21A, 22A, 32A
/
Z.6. Connection module
Z16F, Z26F, Z26J, Z36F
/
AF. Connection technology
AF0 only permitted with Z16F, Z26F,
Z26J
AF1 only permitted with Z36F
AF2, AF3 only permitted with Z26F, Z26J
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2Safety conditions
Permitted unit combinations
Revision to the Manual – MOVIMOT® MM..D – Functional Safety
6
2.1.2 MFZ.7.
MOVIMOT® frequency inverter integrated in the M.Z.7. field distributor (connection of
the AC motor via prefabricated cable). The following combinations are permitted:
MQ..
MF..
Fieldbus interface
MFI21A, 22A, 32A only permitted with Z17F
MFI23F, 33F
MQI21A, 22A, 32A
MFP21D, 22D, 22L, 32D only permitted with Z27F
MFP22H, 32H
MQP21D, 22D, 32D
MFE52A, 52B, 52G, 52H, 52L, 52M only permitted with Z17F, Z27F,
Z37F
MFE62A
MFE72A
MFD21A, 22A, 32A only permitted with Z37F
MFO21A, 22A, 32A
MQD21A, 22A, 32A
/
MM.. MOVIMOT® inverter:
MM03D – MM15D
/
Z.7. Connection module
Z17F, Z27F, Z37F
0 Connection type
0, 1
/
BW1 Braking resistor (option)
BW1
/
AWSF Connection technology
AWSF only permitted for special design with
• 1 x plug connector for STO
• 2 x plug connector for 24V
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2
Safety conditions
Permitted unit combinations
Revision to the Manual – MOVIMOT® MM..D – Functional Safety 7
2.1.3 MFZ.8.
MOVIMOT® frequency inverter integrated in the M.Z.8. field distributor (Connection of
the AC motor via prefabricated cable). The following combinations are permitted:
MQ..
MF..
Fieldbus interface
MFI21A, 22A, 32A only permitted with Z18F, Z18J,
Z18N
MFI23F, 33F
MQI21A, 22A, 32A
MFP21D, 22D, 22L, 32D only permitted with Z28F, Z28N,
Z28J
MFP22H, 32H
MQP21D, 22D, 32D
MFE52A, 52B, 52G, 52H, 52L, 52M only permitted with Z18F, Z18J,
Z18N, Z28F, Z28N, Z28J, Z38F,
Z38N, Z38G, Z38J
MFE62A
MFE72A
MFD21A, 22A, 32A only permitted with Z38F, Z38N,
Z38G, Z38J
MFO21A, 22A, 32A
MQD21A, 22A, 32A
/
MM.. MOVIMOT® inverter:
MM03D – MM40D
/
Z.8. Connection module
Z18F, Z28F, Z38F, Z18N, Z28N, Z38N, Z38G, Z18J, Z28J, Z38J
0 Connection type
0, 1
/
BW1 Braking resistor (option)
BW1, BW2
/
AF. Connection technology
AF0 only permitted with Z18F, Z18N,
Z18J, Z28F, Z28N, Z28J
AF1, AGA, AGB only permitted with Z38F, Z38N,
Z38G, Z38J
AF2, AF3 only permitted with Z28F, Z28N,
Z28J
AFSL only permitted for special design
with:
• 1 x plug connector for STO
• 2 x plug connector for 24V
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2Safety conditions
Permitted unit combinations
Revision to the Manual – MOVIMOT® MM..D – Functional Safety
8
2.1.4 MFZ.9.
MOVIMOT® frequency inverter integrated in the M.Z.9. field distributor (connection of
the AC motor via prefabricated cables). The following combinations are permitted:
MF.. Fieldbus interface
MFE52B, 52G, 52M only permitted with Z29F, Z29N,
Z29J
/
MM.. MOVIMOT® inverter:
MM03D – MM15D
/
Z.9. Connection module
Z29F, Z29N, Z29J
0 Connection type
0, 1
/
BW1 Braking resistor (option)
BW1
/
3 Number of MOVIMOT® inverters
0, 1, 2, 3
23478454/EN – 04/2017

2
Safety conditions
Installation requirements
Revision to the Manual – MOVIMOT® MM..D – Functional Safety 9
2.2 Installation requirements
• Use only hybrid cables from SEW‑EURODRIVE to connect the M.Z.6. field distrib-
utor to the MOVIMOT® drive.
• To connect the M.Z.7., M.Z.8., M.Z.9 field distributors or MOVIFIT® MC to the mo-
tor, SEW‑EURODRIVE recommends using the specifically designed prefabricated
hybrid cables by SEW‑EURODRIVE.
• To connect the MOVIMOT® inverter to the motor (mounting close to the motor),
SEW‑EURODRIVE recommends using the specifically designed prefabricated hy-
brid cables by SEW‑EURODRIVE.
• Hybrid cables by SEW‑EURODRIVE must not be shortened. Use these hybrid
cables with the original cable lengths and the prefabricated plug connectors. En-
sure proper connections.
• Supply system cables and the safety-related control cables must be routed separ-
ately (Exception: SEW‑EURODRIVE hybrid cables).
• Tie all cores with the same voltage level (e.g. L1 – L3) directly at the terminal using
a cable tie.
• The line length between the safety controller and MOVIMOT® may not exceed
100m.
• Wiring must comply with EN60204-1.
• Route the safety-related control cables EMC-compliantly.
– Outside an electrical installation space: Shielded cables must be routed per-
manently (fixed) and protected against external damage, or other equivalent
measures have to be taken.
– Inside an installation space: Individual cores can be routed.
• Never use the safety-related 24V supply voltage for feedback.
• Make sure that parasitic voltages cannot be generated in the safety-related control
cables.
• Observe the values specified for safety components when designing the safety cir-
cuits.
• Only the voltage for the safety-related 24 V supply is permitted for connecting the
direction of rotation signals and setpoint changeover (terminals "R", "L", "f1/f2").
• For EMC-compliant installation, observe the information in the following publica-
tions:
– "MOVIMOT® MM..D" operating instructions (only for MOVIMOT® standard)
– "MOVIMOT® MM..D with AS-Interface" (only for MOVIMOT® with AS-Interface)
– "PROFIBUS Interfaces, Field Distributors" manual (optional)
– "PROFINET IO Interfaces, Field Distributors" manual (optional)
– "EtherNet/IP™ Interfaces, Field Distributors" manual (optional)
– "EtherCAT® Interfaces, Field Distributors" manual (optional)
– "INTERBUS Interfaces, Field Distributors" manual (optional)
– "DeviceNet™/CANopen Interfaces, Field Distributors" manual (optional)
Connect the shielding of the safety-related 24 V supply cable to the housing at
both ends.
23478454/EN – 04/2017

2Safety conditions
Installation requirements
Revision to the Manual – MOVIMOT® MM..D – Functional Safety
10
• For all 24 V supply voltages of the MOVIMOT® inverter, the field distributor and all
stations of the fieldbus, only voltage sources with safe disconnection (SELV/PELV)
according to EN 60204‑1 and EN 61131‑2 are permitted.
In case of a single fault, the voltage between the outputs or between any output
and grounded parts may not exceed DC voltage 60V.
• For safety-related applications with MOVIMOT® remove the jumpers on the field
distributors
–MFZ.6, MFZ.7 and MFZ.8 between 24V–X40 and 24V–X29 labeled "Cau-
tion, remove jumper for safety operation", see the following figure:
CAUTION
remove jumper
for safety operation
CAUTION
remove jumper
for safety operation
1421314571
–MFZ.9 between X21/2 – X21/6 and X21/3 – X21/7 labeled “"Caution, remove
jumper for safety operation", see the following figure:
1 2 3 4 5 6 7 8
CAUTION
remove jumper
1safety operation
CAUTION
remove jumper
1safety operation
19934783499
• No other changes to the wiring of the field distributor are permitted.
• When planning the installation, observe the technical data of MOVIMOT® MM..D.
• Observe the following when installing option MBG11A or MWA21A:
– No other field unit (e.g. PLC) must be connected to the RS485 interface.
23478454/EN – 04/2017

2
Safety conditions
Installation requirements
Revision to the Manual – MOVIMOT® MM..D – Functional Safety 11
– Use safety-related 24V supply voltages.
– Ensure a protected routing of the connected cables.
• Install the field distributor in a way that at least the IP54 degree of protection is en-
sured. Do not make any changes to the field distributor that diminish the degree of
protection.
23478454/EN – 04/2017

3Connection variants
MOVIMOT® with AS-Interface option MLK32A
Revision to the Manual – MOVIMOT® MM..D – Functional Safety
12
3 Connection variants
3.1 MOVIMOT® with AS-Interface option MLK32A
MOVIMOT®
with AS-
Interface
option
MLK32A
3.1.1 General structure
MOVIMOT® with AS-Interface (control via AS-Interface)
Inverter mounted to the motor Mounting close to the motor
[1]
[3]
[2] 3 x 400 V
+ PE
3 x 400 V
+ PE
AS-Interface
[1]
[3]
[2]
AS-Interface
+ 24 V
GND Safety Power
+ 24 V
GND Safety Power
X02
X01
X02
X01
= =
16894113675
[1] 24 V supply from the safety relay
[2] Line connection
[3] AS-Interface
Plug connector assignment
AZFK plug connector
X01:
M12 plug connector
(male, black)
1 24V 24V supply for MOVIMOT®
from the safety relay
2 N.C. Not connected
3 0V Reference potential of the 24V supply
from the safety relay
4 N.C. Not connected
X02:
M12 plug connector
(male, yellow)
1 AS-Interface + AS-Interface data cable +
2 N.C. Not connected
3 AS-Interface - AS-Interface data cable -
4 N.C. Not connected
23478454/EN – 04/2017

3
Connection variants
MOVIMOT® with AS-Interface option MLK32A
Revision to the Manual – MOVIMOT® MM..D – Functional Safety 13
3.1.2 Connection hybrid cable (motor cable) for installation close to the motor
The following figure shows the core assignment of the hybrid cable and the associated
terminals of the MOVIMOT® connection box and the DR.. motor:
1a
BK/2
BK/1 1b
2b
BU
RD
WH
2a3a4a5a
BK/W1
U1V1W1
BK/V1
BK/U1
U1V1W1
W2U2V2
U1V1W1
W2U2V2
Wm
PE
DR..
17175881867
Hybrid cable
Core color/designation
DR.. motor
terminal
black/U1 U1
black/V1 V1
black/W1 W1
red/13 4a
white/14 3a
blue/15 5a
black/1 1b
black/2 2b
green/yellow
+ shield end (inner shield)
PE connection
23478454/EN – 04/2017

3Connection variants
MOVIMOT® with AS-Interface option MLK32A
Revision to the Manual – MOVIMOT® MM..D – Functional Safety
14
3.1.3 Group disconnection
For notes on determining the number "n" of MOVIMOT® units for group disconnection,
see chapter 24 V power supply for group disconnection.
[3]
[1]
[2] 3 x 400 V
+ PE
AS-Interface
+ 24 V
GND Safety Power
=
X02
X01
X02
X01
1 . . . . . . . . . . . n
16934649355
[1] 24V supply from the safety relay
[2] Line connection
[3] AS-Interface
23478454/EN – 04/2017

3
Connection variants
MOVIMOT® with MF../MM../Z.9. field distributor
Revision to the Manual – MOVIMOT® MM..D – Functional Safety 15
3.2 MOVIMOT® with MF../MM../Z.9. field distributor
MOVIMOT®
with MF../
MM../Z.9.
field
distributor
3.2.1 General structure
MOVIMOT® drive with MF../MM../Z.9. field distributor:
The drives are connected using prefabricated hybrid cables.
[1]
[4]
[5]
[6]
[2]
-
=
~
MF../ MM../ Z.9.
[3]
+ 24 V
GND
X21
Safety Power
Re-
peater
DR.. DR.. DR..
19887819019
[1] Communication
[2] [6] Supply System
[3] 24 V supply for MOVIMOT® inverter from the safety relay
[4] Fieldbus
[5] 24 V supply for fieldbus interfaces
23478454/EN – 04/2017

3Connection variants
MOVIMOT® with MF../MM../Z.9. field distributor
Revision to the Manual – MOVIMOT® MM..D – Functional Safety
16
3.2.2 Field distributor connection
The following figure shows the connection of the MF../MM../Z.9. field distributor:
U
V W
13 14
15
TH1 TH2
X4_1 [5]
MFZ.9F
MOVIMOT 1
®
U
V W
13 14
15
TH1 TH2
X4_2 [5]
MOVIMOT 2
®
U
V W
13 14
15
TH1 TH2
X4_3 [5]
MOVIMOT 3
®
X1
L1 L2
L3
24V
GND
MF../MQ..
RS+
RS-
24V_P
GND
X21
RS485
[1]
[3]
Safety Power
3 x 400 V
+ PE
[2]
[6]
[4]
GND
+ 24 V
X21
1 2 3 4 5 6 78
19890041227
[1] 24 V supply for MOVIMOT® inverter from the safety relay
[2] Line connection
[3] NOTICE: Remove the jumpers that were supplied with the device.
[4] Wire the 24 V supply for MF.. fieldbus interfaces according to the following manuals:
– "PROFINET IO Interfaces, Field Distributors" manual
[5] Hybrid cable connection (connection to the motor)
[6] The MF../MM../Z.9N field distributor is not equipped with a maintenance switch.
The 4 cables "L1" – "L3" and "24_P” are jumpered.
23478454/EN – 04/2017

3
Connection variants
MOVIMOT® with MF../MM../Z.9. field distributor
Revision to the Manual – MOVIMOT® MM..D – Functional Safety 17
3.2.3 Enabling the direction of rotation on the MOVIMOT® inverter
Make sure that "24V" and "⊥" are connected correctly and verify this with a test!
Both directions of
rotation are enabled
Only CCW direction of
rotation is enabled
Only CW direction of rotation is en-
abled
24V
TH
L
R
24V
TH
L
R
24V
TH
L
R
TH TH TH
[1] [1] [1]
[1] Jumper inside the terminal box (no switch)
WARNING
Danger of automatic startup. When using temperature sensors and automatic dis-
connection in the case of overtemperature, note that the motor restarts automatically
once it has cooled down.
Severe or fatal injuries.
• If danger could result from automatic restarts, additional measures must be taken
to prevent access to the hazardous areas that are connected to the drive.
23478454/EN – 04/2017

SEW-EURODRIVE—Driving the world
SEW-EURODRIVE GmbH & Co KG
P.O. Box 3023
76642 BRUCHSAL
GERMANY
Phone [phone]
Fax [phone]
[email protected]
www.sew-eurodrive.com