Sharp Plasmacluster AH-AP18CE User manual

AY-AP18CE AY-AP24CE
AH-AP18CE AH-AP24CE
AE-A18CE AE-A24CE
AU-A18CE AU-A24CE
1
INDOOR UNIT
AH-AP18CE AY-AP18CE
AH-AP24CE AY-AP24CE
OUTDOOR UNIT
MODELS
SERVICE MANUAL
S7222AYAP24CE
SHARP CORPORATION
In the interests of user-safety (Required by safety regulations in some
countries) the set should be restored to its original condition and only
parts identical to those specified should be used.
SPLIT SYSTEM
ROOM AIR CONDITIONERS
AU-A18CE AE-A18CE
AU-A24CE AE-A24CE
TABLE OF CONTENTS
Page
SPECIFICATIONS ............................................................................................................................................. 2
EXTERNAL DIMENSIONS ...............................................................................................................................4
WIRING DIAGRAMS .........................................................................................................................................5
ELECTRICAL PARTS ....................................................................................................................................... 9
MICROCOMPUTER CONTROL SYSTEM .....................................................................................................11
FUNCTIONS ...................................................................................................................................................19
TROUBLESHOOTING GUIDE OF CONTROL CIRCUIT................................................................................27
REFRIGERATION CYCLE .............................................................................................................................. 32
PERFORMANCE CURVES ............................................................................................................................34
REFRIGERANT PIPE INSTALLATION WORKS .............................................................................................35
DISASSEMBLING PROCEDURE ...................................................................................................................37
REPLACEMENT PARTS LIST ........................................................................................................................46

AY-AP18CE AY-AP24CE
AH-AP18CEAH-AP24CE
AE-A18CE AE-A24CE
AU-A18CE AU-A24CE
2
ITEMS INDOOR UNIT OUTDOOR UNIT INDOOR UNIT OUTDOOR UNIT
AY-AP18CE AE-A18CE AY-AP24CE AE-A24CE
Cooling capacity kW 5.1 6.7
Heating capacity kW 5.8 8.3
Moisture removal Liters/h 1.6 2.2
Electrical data
Phase – Single
Rated frequency Hz 50
Rated voltage V 220 – 240
Rated current Cool A 9.3 – 9.7 13.2 – 13.7
Heat A 9.2 – 9.8 13.6 – 14.3
Rated input Cool kW 2.01 – 2.15 2.68 – 2.84
Heat kW 1.95 – 2.10 2.76 – 2.97
Rated factor Cool % 98 – 92 92 – 86
Heat % 96 – 89 92 – 87
Compressor Type Hermetically sealed rotary type
Model PH33VPET 2JS464D3AA02
Oil charge 900cc [DIAMOND MS32(N-1)] 1130cc ( ATMOS M60 or SUNISO 4GD1D)
Refrigerant system Evaporator Louver fin and Grooved tube type
Condenser Corrgate fin and Grooved tube type
Control Capillary tube
Refrigerant volume 1380g 1770g
De-lce system Micro computer controled reverse sysetm
Noise level High dB(A) 40 52 44 54
(at cooling) Med. dB(A) 36 – 39 –
Low dB(A) 34 – 37 –
Fan system
Drive Direct drive
Air flow quantity High m3/min. 15.3 48 18.1 46
(at cooling) Med. m3/min. 13.4 – 15.0 –
Low m3/min. 11.3 – 13.7 –
Fan Cross flow fan Propeller fan Cross flow fan Propeller fan
Connections
Refrigerant coupling Flare type
Refrigerant tube size Gas, Liquid 1/2", 1/4" 5/8", 1/4"
Drain piping mm O.D ø 20
Others
Safety device Compressor: Internal protector Compressor: Internal protector
Fan motors: Thermal protector(Internal)
Fuse, Micro computer control
Air filters Polypropylene net (Washable)
Net dimensions Width mm 1040 (1155) 890 (1020) 1040 (1155) 890 (1020)
(Cartont dimensions) Height mm 325 (300) 645 (735) 325 (300) 645 (735)
Depth mm 220 (385) 327 (398) 220 (385) 327 (398)
Net weight (Gross weight) kg 16 (21) 58 (62) 16 (21) 64 (68)
Note: The condition of star ( ) marked item are ‘ISO5151:1994(E), condition T1’.
SPECIFICATIONS

AY-AP18CE AY-AP24CE
AH-AP18CE AH-AP24CE
AE-A18CE AE-A24CE
AU-A18CE AU-A24CE
3
ITEMS INDOOR UNIT OUTDOOR UNIT INDOOR UNIT OUTDOOR UNIT
AH-AP18CE AU-A18CE AH-AP24CE AU-A24CE
Cooling capacity kW 5.1 6.7
Moisture removal Liters/h 1.6 2.2
Electrical data
Phase – Single
Rated frequency Hz 50
Rated voltage V 220 – 240
Rated current A9.3 – 9.7 13.2 – 13.7
Rated input kW 2.01 – 2.15 2.68 – 2.84
Rated factor %98 – 92 92 – 86
Compressor Type Hermetically sealed rotary type
Model PH33VPET 2JS464D3AA02
Oil charge 900cc [DIAMOND MS32(N-1)] 1130cc ( ATMOS M60 or SUNISO 4GD1D)
Refrigerant system Evaporator Louver fin and Grooved tube type
Condenser Louver fin and Grooved tube type
Control Capillary tube
Refrigerant volume 960g 1320g
De-lce system Micro computer controled reverse sysetm
Noise level High dB(A) 40 52 44 54
(at cooling) Med. dB(A) 36 – 39 –
Low dB(A) 34 – 37 –
Fan system
Drive Direct drive
Air flow quantity High m3/min. 15.3 48 18.1 46
(at cooling) Med. m3/min. 13.4 – 15.0 –
Low m3/min. 11.3 – 13.7 –
Fan Cross flow fan Propeller fan Cross flow fan Propeller fan
Connections
Refrigerant coupling Flare type
Refrigerant tube size Gas, Liquid 1/2", 1/4" 5/8", 1/4"
Drain piping mm O.D ø 20
Others
Safety device Compressor: Internal protector Compressor: Internal protector
Fan motors: Thermal protector(Internal)
Fuse, Micro computer control
Air filters Polypropylene net (Washable)
Net dimensions Width mm 1040 (1155) 890 (1020) 1040 (1155) 890 (1020)
(Cartont dimensions) Height mm 325 (300) 645 (735) 325 (300) 645 (735)
Depth mm 220 (385) 327 (398) 220 (385) 327 (398)
Net weight (Gross weight) kg 16 (21) 55 (59) 16 (21) 61 (65)
Note: The condition of star ( ) marked item are ‘ISO5151:1994(E), condition T1’.

AY-AP18CE AY-AP24CE
AH-AP18CEAH-AP24CE
AE-A18CE AE-A24CE
AU-A18CE AU-A24CE
4
570
645
202
122
320 342
890 29037
30
172 25
62 46.3
10.5
ø4.5
220
950
Power supply cord
(AY-AP18CE, AH-AP18CE only)
[Length unit : mm]
325
1040
Remote controller
58
18.5
22
140
SAVE
MODE
TEMP.
FANIH
SWING CANCELFULL POWER
INVERTER AIR CONDITIONER
TEMP.
MODE
FAN
TIMER
EXTERNAL DIMENSIONS
Figure E-1. INDOOR UNIT
Figure E-2. OUTDOOR UNIT

AY-AP18CE AY-AP24CE
AH-AP18CE AH-AP24CE
AE-A18CE AE-A24CE
AU-A18CE AU-A24CE
5
WIRING DIAGRAMS
Figure W-1. Wiring Diagram for AY-AP18CE
Figure W-2. Wiring Diagram for AE-A18CE

AY-AP18CE AY-AP24CE
AH-AP18CEAH-AP24CE
AE-A18CE AE-A24CE
AU-A18CE AU-A24CE
6
Figure W-3. Wiring Diagram for AY-AP24CE
Figure W-4. Wiring Diagram for AE-A24CE

AY-AP18CE AY-AP24CE
AH-AP18CE AH-AP24CE
AE-A18CE AE-A24CE
AU-A18CE AU-A24CE
7
Figure W-5. Wiring Diagram for AH-AP18CE
Figure W-6. Wiring Diagram for AU-A18CE

AY-AP18CE AY-AP24CE
AH-AP18CEAH-AP24CE
AE-A18CE AE-A24CE
AU-A18CE AU-A24CE
8
Figure W-7. Wiring Diagram for AH-A24CE
Figure W-8. Wiring Diagram for AU-A24CE

AY-AP18CE AY-AP24CE
AH-AP18CE AH-AP24CE
AE-A18CE AE-A24CE
AU-A18CE AU-A24CE
9
Part Part Name Items Specifications
No. AY-AP18CE AY-AP24CE
1Terminal Board Rating 300V 25A
2Fan motor Rating 400V 2µF
Capacitor
3Relay-1 Rating AC250V 20A –
(RY1) Coil Volt.; 12V
4Relay-2 Rating AC250V 3A
(RY2, RY3, RY4) Coil Volt.; 12V
5Printed Wiring Material Paper Base Phenolic Resin (UL 94V-0)
Board
6Transformer Rating Pri 220 - 240VAC Sec. 19.0VDC
7Fan motor Rating 220 - 240VAC 50Hz 41W 4-Pole
Type MLA999
Thermal Protector Cut off 135±10˚C
(Internal)
8 Power Supply Rating 3G 1.5mm2–
Cord H05VV-F –
9Louver Motor Rating DC12V
Type MP24GA
Part Part Name Items Specifications
No. AE-A18CE AE-A24CE
1Terminal Board Rating 300V 25A
2Fan motor Rating 450V 3µF 450V 3µF
Capacitor
3Running Rating 400V 50µF 400V 50µF
Capacitor
4Compessor Rating AC220 - 240V 50Hz 1500W AC220 - 240V 50Hz 2200W
Type PH33VPET 2JS464D3AA02
5Protector Manufacturer Ubukata Industries Co., Ltd. TEXAS INSTRUMENTS
Type UP3QF0302-T09 (INTERNAL) 3HM529-36V
Cutt off 130˚C 120˚C
6Fan motor Rating 220 - 240VAC 50Hz 71W 6-Pole 220 - 240VAC 50Hz 75W 6-Pole
Type MLB002 MLB015
Thermal protector Cut off 135˚C±5˚C
(Internal)
7Relay 5 Rating – AC250V 30A
for Compressor Coil volt: 200 -240VAC
ELECTRICAL PARTS

AY-AP18CE AY-AP24CE
AH-AP18CEAH-AP24CE
AE-A18CE AE-A24CE
AU-A18CE AU-A24CE
10
Part Part Name Items Specifications
No. AH-AP18CE AH-AP24CE
1Terminal Board Rating 300V 25A
2Fan motor Rating 400V 2µF
Capacitor
3Relay-1 Rating AC250V 20A –
(RY1) Coil Volt.; 12V
4Relay-2 Rating – AC250V 5A
(RY4) Coil Volt.; 12V
5Printed Wiring Material Paper Base Phenolic Resin (UL 94V-0)
Board
6Transformer Rating Pri 220 - 240VAC Sec. 16.8V DC 0.29A
7Fan motor Rating 220 - 240VAC 50Hz 41W 4-Pole
Type MLA999
Thermal Protector Cut off 135±10˚C
(Internal)
8Power Supply Rating 3G 1.5mm2–
Cord Type H05VV-F –
9Louver Motor Rating DC12V 250
Type MP35EA
Part Part Name Items Specifications
No. AU-A18CE AU-A24CE
1Terminal Board Rating 300V 25A
2Fan motor Rating 450V 3µF 450V 3µF
Capacitor
3Running Rating 400V 50µF 400V 50µF
Capacitor
4Compessor Rating AC220 - 240V 50Hz 1500W AC220 - 240V 50Hz 2200W
Type PH33VPET 2JS464D3AA02
5Protector Manufacturer Ubukata Industries Co., Ltd. TEXAS INSTRUMENTS
Type UP3QF0302-T09 (INTERNAL) 3HM529-36V
Cutt off 130˚C 120˚C
6Fan motor Rating 220 - 240VAC 50Hz 71W 6-Pole 220 - 240VAC 50Hz 75W 6-Pole
Type MLB002 MLB015
Thermal protector Cut off 135˚C±5˚C
(Internal)
7Relay 4 Rating – AC250V 30A
Coil volt: 200 -240V