SICK TPS User manual

O P E R A T I N G I N S T R U C T I O NS
EN
TPS
Driver assistance system

Operating Instructions
TPS
2Operating Instructions | SICK 8021799/2017-09-26
Subject to change without notice
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written approval of SICK AG.

Operating Instructions
TPS
8021799/2017-09-26 Operating Instructions | SICK 3
Subject to change without notice
Contents
Contents
1About these operating instructions.................................................................................6
1.1 Function of this document....................................................................................6
1.2 Target group ..........................................................................................................6
1.3 Information depth .................................................................................................6
1.4 Abbreviations used ...............................................................................................7
1.5 Symbols used ........................................................................................................7
2Safety ..................................................................................................................................8
2.1 Qualified safety personnel....................................................................................8
2.2 Applications of the system ...................................................................................8
2.3 Intended use .........................................................................................................9
2.4 General safety notes and protective measures......................................................9
2.4.1 Safety notes and symbols...................................................................9
2.4.2 General safety notes.........................................................................10
2.4.3 Potential sources of danger .............................................................11
2.5 Protection of the environment............................................................................13
2.5.1 Power consumption ..........................................................................13
2.5.2 Disposal after final decommissioning..............................................13
3Product description.........................................................................................................14
3.1 Scope of delivery .................................................................................................14
3.2 System components ...........................................................................................14
3.3 System functionality............................................................................................17
3.3.1 Front collision warning......................................................................17
3.3.2 Rear End collision warning ...............................................................18
3.3.3 Road Departure Warning ..................................................................18
3.3.4 Black Spot Warning...........................................................................19
3.4 Status indicators .................................................................................................20
4Mounting ..........................................................................................................................22
4.1 Function test before mounting ...........................................................................22
4.2 Mounting the LiDAR sensor ................................................................................22
4.3 Mounting the bracket for the operator display..................................................25
4.4 Mount the control cabinet ..................................................................................26
4.5 Mount the GPS receiver......................................................................................27
4.6 Mounting the tone buzzer...................................................................................27
5Electrical installation......................................................................................................28
5.1 Wiring plan...........................................................................................................28
5.2 Connecting the LD-MRS front and rear LiDAR sensor ......................................30
5.3 Connecting the LMS151 RDW LiDAR sensor ....................................................31
5.4 Connecting the operator display ........................................................................33
5.5 Connecting the GPS receiver..............................................................................36
5.6 Connecting the tone buzzer................................................................................36
5.7 Connecting the control cabinet ..........................................................................37
5.8 Connecting the reverse signal (optional) ...........................................................38
5.9 Connecting the pause signal ..............................................................................38
5.10 Connecting the RDW lights (optional) ................................................................39
6Commissioning ................................................................................................................40
6.1 Launching the system.........................................................................................40
6.2 The operator display in configuration mode ......................................................42
6.3 Making vehicle setup settings............................................................................43

Operating Instructions
TPS
4Operating Instructions | SICK 8021799/2017-09-26
Subject to change without notice
Contents
6.4 Configuring the LiDAR sensors .......................................................................... 44
6.4.1 Starting sensor setup ....................................................................... 44
6.4.2 Front sensor set up........................................................................... 45
6.4.3 Rear sensor set up ........................................................................... 46
6.4.4 RDW sensor set up ........................................................................... 48
6.4.5 Saving sensor setup settings ........................................................... 50
6.5 Making Supervisor setup settings ..................................................................... 51
6.5.1 Front zones set up ............................................................................ 51
6.5.2 RDW setup ........................................................................................ 53
6.5.3 Saving sensor setup settings ........................................................... 54
6.6 Reverse Gear and components connection check........................................... 54
6.7 Switch to the operating mode............................................................................ 55
6.7.1 Quit configuration mode................................................................... 55
6.7.2 Operating mode for person carrying out commissioning ............... 55
6.7.3 Enable operating mode for truck operators .................................... 57
7Operation ......................................................................................................................... 58
7.1 Start the truck and system................................................................................. 58
7.1.1 The operator display in the operating mode for truck drivers........ 59
7.2 Forward Driving................................................................................................... 59
7.2.1 Black spot warning ........................................................................... 60
7.3 Reverse Driving................................................................................................... 60
7.4 Operate the system ............................................................................................ 61
7.4.1 Switching between day/night mode ................................................ 61
7.4.2 Collision warning in the event of obstacles in the warning
zone ................................................................................................... 62
7.4.3 Collision warning in the event of unintentional road
departure .......................................................................................... 63
7.4.4 React to collision awareness ........................................................... 63
8Maintenance ................................................................................................................... 64
8.1 Overview of maintenance tasks......................................................................... 64
8.2 Maintenance during operation .......................................................................... 64
8.2.1 Cleaning the LiDAR sensor............................................................... 64
8.2.2 Visual inspection of the cables ........................................................ 65
8.3 Replacing components....................................................................................... 65
8.3.1 Replacing a LiDAR sensor ................................................................ 66
8.3.2 Replacing the operator display ........................................................ 67
8.4 Activities on the web interface........................................................................... 68
8.4.1 Calling up the web interface ............................................................ 68
8.4.2 Enable configuration mode on the display...................................... 69
8.4.3 Activating operating mode for truck operators via the web
interface ............................................................................................ 70
8.4.4 Up- and downloading of GPS black spots ....................................... 70
8.4.5 Updating TPS software ..................................................................... 71
9Fault diagnosis ................................................................................................................ 72
9.1 Response to faults.............................................................................................. 72
9.2 Fault indicators of the LMS151 ......................................................................... 72
9.3 Typical fault situations during commissioning.................................................. 73
9.3.1 Configuration incomplete or incorrect............................................. 73
9.3.2 LiDAR sensor not available .............................................................. 73
9.4 Typical fault situations during operation........................................................... 74
9.4.1 Viewing window of the LiDAR sensor contaminated ...................... 74

Operating Instructions
TPS
8021799/2017-09-26 Operating Instructions | SICK 5
Subject to change without notice
Contents
9.4.2 LiDAR sensor not available...............................................................75
9.4.3 No image on display..........................................................................76
9.5 SICK support........................................................................................................76
10 Annex ................................................................................................................................77
10.1 Technical data .....................................................................................................77
10.2 Dimensional drawings ........................................................................................78
10.2.1 Dimensional drawing of the 3D LiDAR sensor LD-MRS ..................78
10.2.2 Dimensional drawing of the 2D LiDAR sensor LMS151 .................78
10.2.3 Display dimensional drawing............................................................79
10.2.4 Control cabinet dimensional drawing ..............................................80
10.2.5 Tone buzzer dimensional drawing....................................................80
10.3 Tone selection for tone buzzer ...........................................................................81
11 Figures and tables...........................................................................................................82
11.1 List of tables........................................................................................................82
11.2 List of figures.......................................................................................................83
11.3 Keywords index ...................................................................................................85