Siemens SICAM RTU User manual

DC2-028-2.03
SICAM RTUs
SICAM AK 3
User Manual
Preface, Table of Contents
Installation
1
System Components
2
Prepare Engineering
3
Engineering via SICAM TOOLBOX II
4
Service
5
Automation Units and Automation Net-
works
6
Licensing Agreement
A

Siemens AG Order Number: DC2-028-2.03
Energy Automation
Humboldtstraße 59
90459 Nürnberg
Germany
Hint
Please observe Notes and Warnings for your own safety in the Preface.
Disclaimer of Liability
Although we have carefully checked the contents of this publication
for conformity with the hardware and software described, we cannot
guarantee complete conformity since errors cannot be excluded.
The information provided in this manual is checked at regular
intervals and any corrections that might become necessary are
included in the next releases. Any suggestions for improvement are
welcome.
Subject to change without prior notice.
Document Label: SICRTUs-BHBSICAMAK3-ENG_V2.03
Edition: 13.07.2016
Copyright
Copyright © Siemens AG 2016
The reproduction, transmission or use of this document or its
contents is not permitted without express written authority. Offend-
ers will be liable for damages. All rights, including rights created by
patent grant or registration of a utility model or design, are re-
served.

SICAM RTUs, SICAM AK 3 User Manual 3
DC2-028-2.03, Edition 07.2016
Preface
Purpose of this manual
This manual and describes the function and the manner of working of the system SICAM
AK 3. It is intended for sales and purchase purposes as well as for users.
The manual provides diversely detailed information and overviews:
•Installation of the board racks
•Installation of system components and and accessories
•System components with interface descriptions and external circuitry
•Guideline for the engineering of the system
•Instructions for operation and maintenance
Target Group
This manual is intended for persons who are entrusted with installation, operation and service
of SICAM AK 3 systems.
Within this manual there are hints how to obtain information or files via the internet. If you
have no access please consult your project manager at Siemens.
Recommendations for Third-Party Products
Siemens does neither receive liability nor warranty for recommendations which are given or
implied by this manual. For the correct and intended use of the respective product the associ-
ated technical descriptions must be paid attention to in any case.
References to Third-Party Web Sites
Siemens is not responsible for the contents of third-party websites mentioned in this docu-
ment, as well as the correctness of the publications and links. For all product information the
respective manufacturer is responsible.

Preface
4SICAM RTUs, SICAM AK 3 User Manual
Edition 07.2016, DC2-028-2.03
Placement into the Information Landscape
Document name Item Number
SICAM AK 3 System Description MC2-021-2
SICAM RTUs Platforms ▪Configuration Automation Units and Automation
Networks DC0-021-2
SICAM RTUs ▪Ax 1703 Common Functions Protocol Elements DC0-023-2
SICAM RTUs Common Functions System and Basic System Elements DC0-015-2
SICAM RTUs Common Functions Peripheral Elements according
to IEC 60870-5-101/104 DC0-011-2
SICAM RTUs Safety Manual DC0-117-2
Folder SICAM TOOLBOX II M30-001-3
SICAM RTUs IEC 60870-5-101/104 Interoperability DC0-013-2
SICAM RTUs IEC 60870-5-103 Interoperability DC0-026-2
SICAM RTUs TG800 Interoperability DC0-041-2
SICAM RTUs DNP3 Interoperability DC0-046-2
SICAM RTUs MODBUS Interoperability DC0-073-2
Ax 1703 IEC 60870-5-101/104 Interoperability DA0-046-2
You find current product information on our website: www.siemens.com/sicam.
Further Support
For more information, please contact our Customer Support Center:
Phone: [phone]Fax: [phone]
(charges depending on provider)
e-mail: [e-mail]
The Siemens Power Academy offers a comprehensive program of professional training events
in the fields of power generation, distribution andtransmission.
Main training centers are:
Nuremberg, Germany (Head Office)
Phone: [phone]
Fax: [phone]
[e-mail]
Vienna, Austria
Phone: [phone]
Fax: [phone]
[e-mail]
Schenectady, NY, USA
Phone: [phone]
Fax: [phone]
[e-mail]
Hebburn, United Kingdom
Phone: [phone]
Fax: [phone]
[e-mail]

Preface
SICAM RTUs, SICAM AK 3 User Manual 5
DC2-028-2.03, Edition 07.2016
Notes on Safety
This manual does not constitute a complete catalog of all safety measures required for operat-
ing the equipment (module, device) in question because special operating conditions might
require additional measures. However, it does contain notes that must be adhered to for your
own personal safety and to avoid damage to property. These notes are highlighted with a
warning triangle and different keywords indicating different degrees of danger.
Danger
means that death, serious bodily injury or considerable property damage will occur, if the appropriate
precautionary measures are not carried out.
Warning
means that death, serious bodily injury or considerable property damage can occur, if the appropriate
precautionary measures are not carried out.
Caution
means that minor bodily injury or property damage could occur, if the appropriate precautionary measures
are not carried out.
Hint
is important information about the product, the handling of the product or the respective part of the docu-
mentation, to which special attention is to be given.
Qualified Personnel
Commissioning and operation of the equipment (module, device) described in this manual
must be performed by qualified personnel only. As used in the safety notes contained in this
manual, qualified personnel are those persons who are authorized to commission, release,
ground, and tag devices, systems, and electrical circuits in accordance with safety standards.

Preface
6SICAM RTUs, SICAM AK 3 User Manual
Edition 07.2016, DC2-028-2.03
Use as Prescribed
The equipment (device, module) must not be used for any other purposes than those de-
scribed in the Catalog and the Technical Description. If it is used together with third-party de-
vices and components, these must be recommended or approved by Siemens.
Correct and safe operation of the product requires adequate transportation, storage, installa-
tion, and mounting as well as appropriate use and maintenance.
During operation of electrical equipment, it is unavoidable that certain parts of this equipment
will carry dangerous voltages. Severe injury or damage to property can occur if the appropri-
ate measures are not taken:
•Before making any connections at all, ground the equipment at the PE terminal.
•Hazardous voltages can be present on all switching components connected to the power
supply.
•Even after the supply voltage has been disconnected, hazardous voltages can still be pre-
sent in the equipment (capacitor storage).
•Equipment with current transformer circuits must not be operated while open.
•The limit values indicated in the manual or the operating instructions must not be exceed-
ed; that also applies to testing and commissioning.
Danger
Consider obligatory the safety rules for the accomplishment of works at electrical plants:
1. Switch off electricity all-pole and on all sides!
2. Ensure that electricity cannot be switched on again!
3. Double check that no electrical current is flowing!
4. Discharge, ground, short circuit!
5. Cover or otherwise isolate components that are still electrically active!
Typographic and Sign Conventions
•Manuals to be referred to are represented in italics, such as e.g. SICAM RTUs Common
Functions System and Basic System Elements.
•For easy reading, certain designations and names are presented in this font
•Symbolic names are presented in this font

SICAM RTUs, SICAM AK 3 User Manual 7
DC2-028-2.03, Edition 07.2016
Open Source Software
This product contains, among other things, Open Source Software developed by third parties.
The Open Source Software used in this product and the license agreements concerning this
software can be found in the Readme_OSS. These Open Source Software files are protected
by copyright.
Your compliance with those license conditions will entitle you to use theOpen Source Soft-
ware as foreseen in the relevant license. In the event of conflicts between Siemens license
conditions and the Open Source Software license conditions, the Open Source Software con-
ditions shall prevail with respect to theOpen Source Software portions of the software. The
Open Source Software is licensed royalty-free.
Insofar as the applicable Open Source Software License Conditions provide for it you can or-
der the source code of the Open Source Software from your Siemens sales contact - against
payment of the shipping and handling charges - for a period of at least 3 years since purchase
of the Product.
We are liable for this product including the Open Source Software contained in it pursuant to
the license conditions applicable to the Product. Any liability for the Open Source Software
beyond the program flow intended for this product is explicitly excluded. Furthermore any lia-
bility for defects resulting from modifications to theOpen Source Software by you or third par-
ties is excluded. We do not provide any technical support for this Product if it has been modi-
fied.

Open Source Software
8SICAM RTUs, SICAM AK 3 User Manual
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Table of Contents
Open Source Software....................................................................................................7
1Installation...................................................................................................................17
1.1 Mechanical Design.........................................................................................18
1.1.1 CM-2844 Basic Board Rack, 9 Slots.........................................................19
1.1.2 CM-2846 Basic Board Rack, 17 Slots.......................................................19
1.1.3 CM-2848 Basic Board Rack, 17 Slots........................................................20
1.1.4 CM-2843 Expansion Board Rack, 16 Slots.................................................20
1.1.5 CM-2847 Migration Board Rack, 17 Slot....................................................21
1.2 Board Rack Installation...................................................................................22
1.2.1 Installation Location...................................................................................22
1.2.2 Space Requirement...................................................................................22
1.2.2.1 CM-2844 - Rear Panel Installation........................................................23
1.2.2.2 CM-2846 - Rear Panel Installation........................................................24
1.2.2.3 CM-2848 – Rear Panel Installation .......................................................25
1.2.2.4 CM-2846, CM-2847, CM-2848 - 19" (Swing-) Frame Installation ...........26
1.2.2.5 CM-2843 - Rear Panel Installation........................................................27
1.2.2.6 CM-2843 - 19" (Swing-) Frame Installation............................................28
1.2.2.7 Examples for 19" (Swing-) Frame Installation of 2 Board Racks............29
1.2.3 Install Board Rack CM-2844......................................................................30
1.2.4 Install Board Rack CM-2846, CM-2843 and CM-2848................................32
1.2.4.1 19" (Swing) Frame Installation..............................................................32
1.2.4.2 Rear Panel Assembly...........................................................................34
1.3 Installation and Removal of Modules ..............................................................36
1.3.1 Preparations..............................................................................................36
1.3.1.1 Connect and put on Grounding Strap....................................................36
1.3.1.2 Removing Front Panel..........................................................................37
1.3.2 Installation.................................................................................................37
1.3.3 Removal....................................................................................................38
1.3.4 Mounting Front Panel ................................................................................39
1.4 Setup of external Communication Connections...............................................40
1.4.1 General.....................................................................................................40
1.4.2 Installation of a Serial Interface Module......................................................41
1.4.3 Assignment of the Communication Interfaces ............................................42
1.4.4 Glue Serial Number on Front Panel...........................................................43
1.4.5 Communication Cabling.............................................................................43
1.4.5.1 Serial Communication...........................................................................44
1.4.5.1.1 Point-to-Point Traffic/Multi-Point Traffic............................................44
1.4.5.1.2 Multi-Point Traffic via Glass Fiber Optic and Star Connection...........47
1.4.5.1.3 Analog Dial-Up Traffic......................................................................48
1.4.5.1.4 Dial-up Traffic Analog/GSM/ISDN....................................................52

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1.4.5.1.5 Dial-Up Traffic GSM.........................................................................54
1.4.5.1.6 Serial communication with DMS (Digital Multiplex System) ..............56
1.4.5.1.7 Serial communication – Direct connection with RS-232....................58
1.4.5.2 LAN Communication (Ethernet TCP/IP)................................................60
1.4.5.3 Field bus Communication (PROFIBUS-DP)..........................................61
1.4.6 Cable Routing ...........................................................................................63
1.5 Wiring for the Reception of Time Signals........................................................64
1.5.1 DCF77 Receiver........................................................................................64
1.5.2 GPS Satellite Receiver..............................................................................66
1.5.2.1 Wiring for the Receipt of the Minute Pulse ............................................66
1.5.2.2 Wiring for the Receipt of the Serial Time Signal....................................67
1.5.3 LAN Time Server.......................................................................................69
1.6 Wiring Watchdog and Error.............................................................................70
1.6.1 General.....................................................................................................70
1.7 Power Supply.................................................................................................71
1.7.1 General.....................................................................................................71
1.7.2 Possible Configurations.............................................................................71
1.7.3 Install Power Supply..................................................................................72
1.7.3.1 Installing First Power Supply.................................................................72
1.7.3.2 Installing Second Power Supply............................................................73
1.7.4 Wiring of the Power Supply........................................................................73
1.8 Wiring Process Peripherals.............................................................................74
1.8.1 General.....................................................................................................74
1.8.2 Fitting Peripheral Cable.............................................................................74
1.8.3 Removing Peripheral Cable.......................................................................76
1.8.4 PIN Assignment Peripheral Cable..............................................................77
1.9 Shielding and Protective Earthing...................................................................81
1.9.1 Shielding...................................................................................................81
1.9.2 Protective Earthing / Grounding.................................................................81
1.10 Labeling.........................................................................................................82
1.10.1 General.....................................................................................................82
1.11 Switching the System On and Off...................................................................83
1.11.1 Switching On.............................................................................................83
1.11.2 Switching Off.............................................................................................83
2System Components...................................................................................................85
2.1 Power Supply.................................................................................................86
2.1.1 PS-2630, PS-2632.....................................................................................86
2.1.1.1 Front View............................................................................................86
2.1.1.2 Block Diagram......................................................................................87
2.1.1.3 Pin Assignment ....................................................................................89
2.2 Basic System Elements..................................................................................90
2.2.1 CP-2016/CPCX26 .....................................................................................90
2.2.1.1 Front Panel...........................................................................................90

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2.2.1.2 Block Diagram......................................................................................91
2.2.1.3 Pin Assignment ....................................................................................92
2.2.1.4 LED Display .........................................................................................94
2.2.2 CP-2019/PCCX26 .....................................................................................95
2.2.2.1 Front Panel...........................................................................................95
2.2.2.2 Block Diagram......................................................................................96
2.2.2.3 Pin Assignment ....................................................................................97
2.2.2.4 LED Displays:.......................................................................................98
2.3 Migration-Basic System Element....................................................................99
2.3.1 CP-2017/PCCX25 .....................................................................................99
2.4 Protocol Elements........................................................................................100
2.4.1 SM-2551 .................................................................................................101
2.4.1.1 Block Diagram....................................................................................101
2.4.1.2 Pin Assignment ..................................................................................102
2.4.1.2.1 Unbalanced Interchange Circuit V.24/V.28.....................................102
2.4.1.2.2 Balanced Interchange Circuit X.24/X.27.........................................102
2.4.1.2.3 Balanced Interface EIA-485...........................................................103
2.4.1.2.4 Balanced Interface EIA-422...........................................................103
2.4.1.2.5 Optical Interface (Multimode Fiber Optics) with CM-0821...............103
2.4.1.2.6 Optical Interface (Multimode Fiber Optics) with CM-0847...............104
2.4.2 SM-0551 .................................................................................................105
2.4.2.1 Block Diagram....................................................................................105
2.4.2.2 Pin Assignment ..................................................................................106
2.4.2.2.1 Unbalanced Interchange Circuit V.24/V.28.....................................106
2.4.2.2.2 Balanced Interchange Circuit X.24/X.27.........................................106
2.4.2.2.3 Balanced Interface EIA-485...........................................................107
2.4.2.2.4 Balanced Interface EIA-422...........................................................107
2.4.2.2.5 Optical Interface (Multimode Fiber Optics) with CM-0821...............107
2.4.2.2.6 Optical Interface (Multimode Fiber Optics) with CM-0847...............108
2.4.3 SM-2558 .................................................................................................109
2.4.3.1 Block Diagram....................................................................................109
2.4.3.2 Pin Assignment ..................................................................................110
2.4.3.2.1 Ethernet Interface..........................................................................110
2.4.3.2.2 Serial Interface..............................................................................110
2.5 Peripheral Elements.....................................................................................111
2.5.1 Setting the Module Address.....................................................................111
2.5.2 DI-211x/BISX26.......................................................................................112
2.5.2.1 Front Panel.........................................................................................112
2.5.2.2 Block Diagram....................................................................................113
2.5.2.3 Pin Assignment ..................................................................................114
2.5.2.4 External Circuitry................................................................................115
2.5.2.5 I/O Assignment...................................................................................116
2.5.2.5.1 Inputs............................................................................................116
2.5.2.6 Return Information to Pulse Command Assignment............................117

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12 SICAM RTUs, SICAM AK 3 User Manual
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2.5.3 DO-2201/BISO25....................................................................................118
2.5.3.1 Front Panel.........................................................................................118
2.5.3.2 Block Diagram....................................................................................119
2.5.3.3 Pin Assignment ..................................................................................120
2.5.3.4 External Circuitry................................................................................121
2.5.3.5 I/O Assignment...................................................................................124
2.5.3.5.1 Outputs .........................................................................................124
2.5.4 DO-2210/PCCO2x, DO-2211/PCCO2x....................................................125
2.5.4.1 Front Panel.........................................................................................125
2.5.4.2 Block Diagram....................................................................................126
2.5.4.3 Pin Assignment ..................................................................................127
2.5.4.4 External Circuitry................................................................................128
2.5.4.5 I/O Assignment...................................................................................138
2.5.4.5.1 Outputs .........................................................................................138
2.5.4.6 Return Information to Pulse Command Assignment............................140
2.5.5 AI-2300/PASI25, AI-2302/PASI25, AI-2303/PASI25.................................141
2.5.5.1 Front Panel.........................................................................................141
2.5.5.2 Block Diagram....................................................................................142
2.5.5.3 Pin Assignment ..................................................................................143
2.5.5.4 External Circuitry................................................................................144
2.5.5.5 I/O Assignment...................................................................................145
2.5.5.5.1 Inputs............................................................................................145
2.5.5.5.2 Outputs .........................................................................................145
2.6 Migration-Peripheral Elements......................................................................146
2.7 Submodules.................................................................................................147
2.7.1 Glue Serial Number on Front Panel.........................................................147
2.7.2 SM-0570 .................................................................................................147
2.7.2.1 Block Diagram....................................................................................148
2.7.2.2 Connector to Carrier Module...............................................................148
2.7.2.3 External Circuitry................................................................................149
2.7.3 SM-0571 .................................................................................................149
2.7.3.1 Block Diagram....................................................................................150
2.7.3.2 Connector to Carrier Module...............................................................150
2.7.3.3 External Circuitry................................................................................151
2.7.4 SM-0572 .................................................................................................152
2.7.4.1 Block Diagram....................................................................................153
2.7.4.2 Connector to Carrier Module...............................................................153
2.7.4.3 External Circuitry................................................................................154
2.7.5 SM-0574 .................................................................................................155
2.7.5.1 Block Diagram....................................................................................156
2.7.5.2 Connector to Carrier Module...............................................................156
2.7.5.3 External Circuitry................................................................................157
2.8 Bus Interface Modules..................................................................................158
2.8.1 CM-0843.................................................................................................158

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2.8.1.1 Front Panel.........................................................................................158
2.8.1.2 Block Diagram....................................................................................159
2.8.1.3 Pin Assignment and Display...............................................................160
2.8.1.4 Configuration (Example).....................................................................161
2.8.2 CM-0842.................................................................................................162
2.8.2.1 Front Panel.........................................................................................162
2.8.2.2 Configuration Switch S1 .....................................................................162
2.8.2.3 Pin Assignment and Display...............................................................163
2.8.2.4 Configuration (Examples) ...................................................................164
3Prepare Engineering .................................................................................................167
3.1 Engineering Tool SICAM TOOLBOX II..........................................................168
3.1.1 Software for the Engineering....................................................................168
3.1.2 Prerequisites...........................................................................................169
3.2 Connect EngineeringPC with a Target System.............................................170
3.2.1 Physical Connection................................................................................170
3.2.1.1 Directly via the USB Interface.............................................................170
3.2.1.2 Remote operation, LAN/WAN via Ethernet (TCP/IP)...........................171
3.2.2 Logical Connection..................................................................................172
3.3 Integrated Protocol SNMPv3 ........................................................................173
3.3.1 Download of the SICAM RTUs MIB-Files.................................................173
3.3.2 Import of the MIB-Files in MIB-Browser....................................................173
3.3.3 Display of SNMP-Variables in MIB-Browser.............................................174
3.4 SD Card.......................................................................................................176
3.4.1 SD Card Reader/Writer............................................................................176
3.5 Loadable Firmwares.....................................................................................177
3.6 Working with the SICAM TOOLBOX II..........................................................178
3.6.1 Engineering Procedure............................................................................178
3.6.2 Structure of the User Interface.................................................................179
4Engineering via SICAM TOOLBOX II........................................................................181
4.1 Telecontrol ...................................................................................................182
4.1.1 Presets....................................................................................................184
4.1.1.1 Users and Rights................................................................................184
4.1.1.2 Password ...........................................................................................185
4.1.1.3 Language...........................................................................................185
4.1.2 Entrance into the Project..........................................................................185
4.1.2.1 Logon.................................................................................................185
4.1.2.2 Logoff.................................................................................................186
4.1.2.3 Change Password..............................................................................186
4.1.3 Plant Configuration..................................................................................186
4.1.4 Import firmware .......................................................................................187
4.1.5 Parameterization of the Telecontrol Functionality.....................................187
4.1.5.1 Hardware Configuration......................................................................188

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4.1.5.2 System-Technical Settings .................................................................189
4.1.5.2.1 Communication..............................................................................189
4.1.5.2.2 Periphery.......................................................................................189
4.1.5.3 Process-Technical Settings ................................................................190
4.1.5.3.1 Levels............................................................................................190
4.1.5.3.2 Types............................................................................................190
4.1.5.3.3 Images..........................................................................................191
4.1.5.4 Decentralized Archiving (DEAR).........................................................192
4.1.6 Transform Parameters.............................................................................192
4.1.7 Import, Export and Backup of Engineering Data.......................................192
4.1.8 Documentation........................................................................................192
4.1.8.1 Hardware Configuration......................................................................193
4.1.8.2 Assembly Technique..........................................................................193
4.1.8.3 Interface to ELCAD.............................................................................193
4.1.8.4 Telecontrol Function...........................................................................194
4.1.8.4.1 System-technical Parameter..........................................................194
4.1.8.4.2 Process-Technical Settings............................................................194
4.1.9 Commissioning an Test...........................................................................194
4.1.9.1 Loading Engineering Data..................................................................194
4.1.9.2 Parameter Comparison.......................................................................195
4.1.9.3 Test Functions....................................................................................196
4.1.9.3.1 Status Of Spontaneous Data Points...............................................196
4.1.9.3.2 Simulation of Spontaneous Data Points.........................................197
4.1.9.3.3 Check The Connection To Automation Units..................................197
4.1.9.4 Displaying Decentral Archive (DEAR).................................................198
4.2 Automation...................................................................................................199
4.2.1 Create Function Diagram (FUD)..............................................................200
4.2.1.1 Configuring External Signals...............................................................200
4.2.1.2 Tool CAEx plus...................................................................................201
4.2.1.3 Generate Code...................................................................................202
4.2.2 Documentation........................................................................................203
4.2.2.1 Cross Reference List..........................................................................203
4.2.2.2 Open/Closed-Loop Control Function...................................................203
4.2.3 Commissioning and Test .........................................................................204
4.2.3.1 Loading Program Code.......................................................................204
4.2.3.2 Test Functions....................................................................................204
4.2.3.2.1 Simulate Function Diagram Offline.................................................204
4.2.3.2.2 CAEx plus Online Test...................................................................205
5Service.......................................................................................................................207
5.1 Operation And Display Elements..................................................................208
5.1.1 Power Supply..........................................................................................208
5.1.2 Basic System Elements...........................................................................208
5.1.3 Peripheral Elements................................................................................212

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5.2 Checks And System Displays.......................................................................213
5.2.1 Basic System Elements...........................................................................213
5.2.2 Protocol Elements ...................................................................................217
5.2.3 Peripheral Elements................................................................................218
5.3 Diagnosis.....................................................................................................219
5.3.1 Distinction of the Error Types...................................................................219
5.3.2 Connection Possibilitiesfor the Service....................................................219
5.3.3 System Diagnosis....................................................................................222
5.3.4 System Performance...............................................................................224
5.3.5 Diagnosis of the Open-/Closed-Loop Control Function.............................225
5.4 Maintenance of the Hardware.......................................................................227
5.4.1 Recognition of Hardware Errors...............................................................227
5.4.1.1 Modules .............................................................................................227
5.4.1.2 SD Card.............................................................................................227
5.4.2 Guideline for the Replacement of Modules...............................................228
5.4.2.1 Master control element.......................................................................228
5.4.2.2 Processing and Communication Element(s)........................................229
5.4.2.3 Serial Interface Module.......................................................................229
5.4.2.4 Peripheral Elements...........................................................................229
5.5 Firmware Update..........................................................................................230
5.5.1 Procedure................................................................................................230
5.5.1.1 Interrogation of Firmware Revision .....................................................231
5.5.1.2 Import of Firmware into the SICAM TOOLBOX II ................................231
5.5.1.3 Loading of Firmware into the Target System.......................................231
5.5.1.3.1 Load Firmware Online....................................................................232
5.5.1.3.2 Load Firmware Offline....................................................................232
5.5.2 Errors with Loading of Firmware ..............................................................233
5.6 Remote Maintenance ...................................................................................234
5.6.1 Configuration of Server and Clients..........................................................234
6Automation Units and Automation Networks ..........................................................235
6.1 Configuration of Automation Units.................................................................236
6.1.1 SICAM AK3 Basic Unit with Peripheral Elements.....................................236
6.1.1.1 SICAM AK 3, local PE ........................................................................236
6.1.1.2 SICAM AK 3 - SICAM AK 3 PE, electrically connected........................237
6.1.1.3 SICAM AK 3 - SICAM TM PE, optically connected..............................238
6.1.1.4 SICAM AK 3 - SICAM TM PE, optical, multi-hierarchical.....................240
6.1.1.5 SICAM AK 3 - SICAM AK 3 PE, electrical and optical..........................242
6.2 Application/Configuration of the local Ethernet Interfaces..............................244
6.2.1 SICAM AK 3 „Stand-alone“ Telecontrol Station........................................245
6.2.2 SICAM AK 3 as Telecontrol Substation....................................................246
6.2.3 SICAM AK 3 as Telecontrol Substation with Node Function (Protocol
Converter)...............................................................................................247

Table of Contents
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6.2.4 SICAM AK 3 as Telecontrol Substation with integrated Switch for External
System connection..................................................................................248
6.2.5 SICAM AK 3 as Telecontrol Substation with integrated Switch for SICAM
TOOLBOX II connection..........................................................................249
6.3 Application/Configuration of Static Routes ...................................................250
6.3.1 General...................................................................................................250
6.3.2 Configuration...........................................................................................250
6.3.3 Example A...............................................................................................251
6.3.4 Example B...............................................................................................252
6.4 Application/Configuration of IPSEC VPN ......................................................253
6.4.1 SICAM AK 3 as Telecontrol Substation with IPSec VPN via fixed Network254
6.4.2 SICAM AK 3 as Telecontrol Substation with IPSec VPN via GPRS Router
and ADSL network...................................................................................255
6.4.3 SICAM AK 3 as Telecontrol Substation with IPSec VPN via GPRS Network256
ALicensing Agreement................................................................................................257
A.1 Open Source Software used in SICAM AK 3.................................................257
A.1.1 Readout of ReadmOSS.htm....................................................................257

SICAM RTUs, SICAM AK 3 User Manual 17
DC2-028-2.03, Edition 07.2016
1Installation
Contents
1.1 Mechanical Design.........................................................................................18
1.2 Board rack Installation....................................................................................22
1.3 Installation and Removal of Modules ..............................................................36
1.4 Setup of external Communication Connections...............................................40
1.5 Wiring for the Reception of Time Signals........................................................64
1.6 Wiring Watchdog and Error.............................................................................70
1.7 Power Supply.................................................................................................71
1.8 Wiring Process Peripherals.............................................................................74
1.9 Shielding and Protective Earthing...................................................................81
1.10 Labeling.........................................................................................................82
1.11 Switching the System On and Off...................................................................83
This chapter describes the structure of the system SICAM AK 3, how and where it may be in-
stalled, and how the wirings are to be accomplished.

Installation
18 SICAM RTUs, SICAM AK 3 User Manual
Edition 07.2016, DC2-028-2.03
1.1 Mechanical Design
The system SICAMAK 3 consists of a board rack in double euro format with slots for the seat-
ing of modules and power supplies.
There are 3 different sized board racks available, as well as 1 expansion board rack.
SICAM AK
PS-263x CP-2016 DI-2110 DI-2110 CP-2019 DO-221 0 AI-2301 AI- 2300
SICAM AK
PS-263xDI-2110
SICAM AK
PS-263x
SICAM AK
PS-263x
CP-2016 DI-2110 DO-2210 AI-2300 CP-2019 AI-2301 DI-2110
DI-2110
DO-2210
AI-2300
CP-2019
AI-2301
AI-2301
DI-2110
DI-2110
DI-2110
Mounting rack
CM-2844
Master control element Slots for modules
Mounting rack CM-2846
Power supply
SICAM AK
PS-263x
SICAM AK
PS-263x
CP-20 16 DI-2110 DO-2210 AI-2300 CP-2019 AI-2301 DI-2 110
DI-2110
DO-2210
AI-2300
CP-201 9
AI-2301
AI-2301
DI-2110
DI-2110
DI-2110
Master control element Slots for modules
Mounting rack CM-2848
Power supply

Installation
SICAM RTUs, SICAM AK 3 User Manual 19
DC2-028-2.03, Edition 07.2016
1.1.1 CM-2844 Basic Board Rack, 9 Slots
The basic board rack CM-2844 has 9 slots for modules and 2 slots for power supplies in dou-
ble euro format. It serves for the equipment of basic modules and peripheral modules.
It can be used for rear panel assembly. In section 1.2.2,Space Requirement you can find in-
formation on the dimensions.
Further information can be found in the SICAM AK 3 System Description.
1.1.2 CM-2846 Basic Board Rack, 17 Slots
The basic board rack CM-2846 has 17 slots for modules and 2 slots for power supplies in
double euro format. It serves for the equipment of basic modules and peripheral modules.
It can be used for 19" (swing-)frame installation and rear panel assembly. This example
shows a board rack for the 19" (swing-)frame installation.
In section 1.2.2,Space Requirement you can find information on the dimensions.
Further information can be found in the SICAM AK 3 System Description.

Installation
20 SICAM RTUs, SICAM AK 3 User Manual
Edition 07.2016, DC2-028-2.03
1.1.3 CM-2848 Basic Board Rack, 17 Slots
The basic board rack CM-2846 has 17 slots for modules and 2 slots for power supplies in
double euro format. It serves for the equipment of basic modules and peripheral modules.
It can be used for 19" (swing-)frame installation and rear panel assembly. This example
shows a board rack for the 19" (swing-)frame installation.
In section 1.2.2 Space Requirement you can find information on the dimensions.
Further information can be found in the SICAM AK 3 System Description.
1.1.4 CM-2843 Expansion Board Rack, 16 Slots
The expansion board rack CM-2843 has 16 slots for modules and 2 slots for power supplies in
double euro format. It serves for the equipment of peripheral modules.
It can be used for 19" (swing-)frame installation and rear panel assembly. This example
shows a board rack for the 19" (swing-)frame installation.
In section 1.2.2,Space Requirement you can find information on the dimensions.
Further information can be found in the SICAM AK 3 System Description.