Siemens SINUMERIK 828D Turning Installation guide

Sinumerik 828D
This document was produced for training purposes.
Siemens assumes no responsibility for its contents.
SINUMERIK 828D
Machine Commissioning
Training Manual
Edition 2009.8

SINUMERIK 828D
Commissioning Manual
Turning and Milling
Valid for
Controller:- Software:-
Sinumerik 828D 2.06.28

Contents
B060 System overview.
B021 Protection levels.
B002 Toolbox Installation.
B025 Time and Date Settings
B010 PPU Connections and Diagnostics.
B044 Licence and Option Commissioning.
B017 System Restore.
B008 Machine Control Panel .
B026 Creating a PLC Program.
B019 S7-200 PLC Instructions.
B034 PLC Interface.
B031 PLC Alarm and Message Structure.
B032 Remote Diagnosis .
B033 PI Services & PLC Functions.
B058 PLC On board Diagnostic.
B041 Machine and Setting Data.
B068 Commissioning Sequence.
B053 Axis and Drive Diagnostics.
B084 Referencing of Encoders.
B020 Maintenance Planner.
B009 Easy Extend .
B018 Easy Messenger.
B007 Electronic Logbook.
B067 Preparation of series machines.
B100 Servo Optimisation.
B051 Line and Motor Modules .
B006 Electrical Cabinet Design.
B099 Tips & Tricks

1 Brief description
Sinumerik 828D
This document was produced for training purposes.
Siemens assumes no responsibility for its contents.
SINUMERIK 828D Page 1 B060 B060
System Overview
B060
Module Objective:-
Upon completion of this module you will know the Sinumerik 828D system and the components which
make up the system.
Module Description:-
The Sinumerik 828D system is made up of a variety of hardware components. This module gives a
graphical overview of those components and shows where each component is connected.
A brief description of the hardware components is also given.

B060
B060 Page 2 SINUMERIK 828D
System Overview Section 2
Page 3
Machine Control
Panels
Drive Components Section 5
Page 10
828D/PPU Section 3
Page 4
Section 4
Page 6
NX10 Module Section 6
Page 14
Sensor Modules Section 7
Page 15
PLC Periphery
PP72/48
Section 8
Page 18
Hand-held Units Section 9
Page 20
B011
Contents:-

SINUMERIK 828D Page 3B060
Notes
}
Section 2
X122
X100 X101 X102
X140
X132
X142
X143
X130
PN1 PN2
X125
X1
X127
X135
Sinumerik 828D
& PPU2xx.1
USB
X127 Service
Ethernet
PN1 & PN2
Profinet
interfaces.
X100, X101 & X103
DriveCliq interfaces.
PP72/48PN PLC I/O
X140
RS232
interface
GSM/GPRS
modem
Digital I/O
X122, X132 & X142
Hand-wheels
Sinamics S120
Booksize drive
Modules.
MCP310PN
X145
Compact
Flash
X130-Facxtory Ethernet
Filter
Reactor
MCP483PN
SMC20/30 SMC20/30
DMC20
DriveCliq
hub
NX10
USB
Mini
HHU
System Overview

B060 Page 4 SINUMERIK 828D
Notes
Section 3 Hardware information
PPU2xx.1 with integrated 828D controller
General information.
The controller is available in vertical or horizontal formats. The functionality of the two
variants is identical.
The PPU includes “Qwerty” and numerical keyboard inputs and shortcut keys to spe-
cific machine areas.
The 828D encompasses the HMI, NC, PLC and CU logical components.
PPU interfaces:-
X125 USB interface.
X127 Ethernet service port.
X145 Compact Flash (CF) interface.
RDY Green ready LED
NC Red fault LED
CF Amber CF card activity LED
828D interfaces:-
X1-24V DC supply.
X100 to X103 –Drive Cliq interface.
X130-Ethernet factory network.
X135-USB interface.
X140-RS232 interface
X122 & X132-Digital I/O for Sinamics
X142-Digital I/O for NCK
X143-Hand-wheels x 2
LED Indicators:-
FAULT-Red-fault present, contact Siemens.
SYNCH-Green-synchronisation OK
Rx/Tx-Yellow network activity LED (1 each for PN1, PN2 & X130 interfaces)
Link-Green network connection indicator (1 each for PN1, PN2 & X130 interfaces)
Horizontal variant
PPU2x1.1
Vertical variant:
PPU2x0.1
A choice of horizontal or vertical mounting is available:-