Siemens SINUMERIK 802S Setup guide

Diagnostics Guide 01/02 Edition
SINUMERIK 802S/802C

SINUMERIK 802S
SINUMERIK 802C
Diagnostics Guide
Valid as from
Control system Software version
SINUMERIK 802S 3
SINUMERIK 802C 3
01.2002 Edition
Alarms 1
Glossary / Abbrevia-
tions
2

SINUMERIK
Documentation
Printing history
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ANew documentation. . . . .
BUnrevised reprint with new Order No.. . . . .
CRevised edition with new status.. . . . .
If factual changes have been made on the page since the last edition, this is indicated by a new edition
coding in the header on that page.
Edition Order No. Remarks
02.99 6FC5598–2AA20–0BP0 A
04.00 6FC5598–2AA20–0BP1 C
01.02 6FC5598–3AA20–0BP2 C
This manual is part of the documentation on CD-ROM (DOCONCD)
Edition Order No. Remarks
11.02 6FC5298-6CA00–0BG3 C
Trademarks
SIMATICr, SIMATIC HMIr, SIMATIC NETr, SIROTECr, SINUMERIKr,SIMODRIVErand
MOTION-CONNECTrare Siemens trademarks. All other product and system names are registered
trademarks of their respective owners and must be treated accordingly.
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are reserved.
Siemens AG 2002. All rights reserved.
Other functions not described in this documentation might be
executable in the control. This does not, however, represent an
obligation to supply such functions with a new control or when
servicing.
We have checked that the contents of this publication agree with the
hardware and software described herein. Nonetheless, differences
might exist and therefore we cannot guarantee that they are
completely identical. The information given in this publication is
reviewed at regular intervals and any corrections that might be
necessary are made in the subsequent printings. Suggestions for
improvement are welcome at all times.
Subject to change without prior notice.
Siemens–AktiengesellschaftOrder No. 6FC5598–3AA20–0BP2
Printed in the Federal Republic of Germany
3ls

01.02
© Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2
SINUMERIK 802S/802C (DG) v
Preface
The present description is intended as a manual for the machine tool operator
so that he can:
- assess special events when operating the machine correctly
- learn the response of the equipment on special events
- use the provided possibilities to continue work after the special event
- follow the notes referring him to documentation with further information.
This Description includes the alarms that may occur in the following areas: NC
kernel (NCK), cycles and PLC.
Further alarms provided from the MMC area (Man Machine Communication)
can also occur. They are announced to the user in self-explaining alarm lines
on the operator panel. They are not subject of the Diagnostic Instructions. For
special cases in conjunction with the integrated PLC refer to literature on the
SIMATIC S7-300 system.
The alarms are sorted in the Diagnostic Instructions by ascending alarm num-
bers with spaces between them.
Danger
Please check the situation of the equipment carefully using the description of
the particular alarm occurred. Eliminate the causes of occurrence of the alarm
and acknowledge it as specified. Inattention could cause damage to machine,
workpiece, stored settings and - under certain circumstances - to your health.
Table 1_1 Alarm number ranges
000 000 - 009 999 General alarms
010 000 - 019 999 Channel alarms
020 000 - 029 999 Axis/spindle alarms
030 000 - 099 999 Functional alarms
060 000 - 064 999 SIEMENS cycle alarms
065 000 - 069 999 User cycle alarms
070 000 - 079 999 Manufacturer and OEM compile cycles
Scope
Sorting
Safety
NCK alarms

01.02
6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved
vi SINUMERIK 802S/802C (DG)
Table 1_2 Alarm number ranges (continued)
100 000 - 100 999 Basic system MMC0
101 000 - 101 999 Diagnosis
102 000 - 102 999 Services
103 000 - 103 999 Machine
104 000 - 104 999 Parameters
105 000 - 105 999 Programming
106 000 - 106 999 Reserve
107 000 - 107 999 OEM
110 000 - 110 999 reserved
120 000 - 120 999 reserved
Table 1_3 Alarm number ranges (continued)
300 000 - 399 999
Table 1_4 Alarm number ranges (continued)
400 000 - 499 999 General alarms
700 000 - 799 999 User range
MMC
alarms/messages
611D alarms
PLC
alarms/messages

01.02
© Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2
SINUMERIK 802S/802C (DG) vii
Contents
ALARMS 1-9
1.1 Overview of NCK Alarms 1-10
1.2 Cycle Alarms 1-88
1.3 PLC Alarms 1-93
1.4 Action List 1-96
GLOSSARY / ABBREVIATIONS 2-105
2.1 Abbreviations 2-105
2.2 Glossary 2-111

01.02
6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved
viii SINUMERIK 802S/802C (DG)

01.02 1 Alarms
© Siemens AG 2002 All Rights Reserved 6FC5598-3AA20-0BP2
SINUMERIK 802S/802C (DG) 1-9
Alarms
The alarms listed in the following are system errors indicating internal error
conditions. The internal error number displayed together with the error mes-
sage provides the developer with important information on error cause and
error location.
These system errors will not be described in detail. As far as they occur on the
delivered control systems at all, please contact the following hotline, specifying
alarm number, alarm text and internal system error number contained in
the error message:
Hotline Germany
Siemens AG, A&D techsupport
Telephone: [phone]
Mailto: [e-mail]
Helpline
Telephone: [phone]
1
System errors

1 Alarms 01.02
6FC5598-3AA20-0BP2 © Siemens AG 2002 All Rights Reserved
1-10 SINUMERIK 802S/802C (DG)
1.1 Overview of NCK Alarms
System error %1
%1 = System error number
This alarm refers you to internal error conditions, which in conjunction with
the error number contained in the error message provide information on the
error cause and the error location.
Alarm display.
Please contact the hotline indicated in the beginning of this Manual and specify
the operating system error number.
Press the Clear key to clear the alarm. No further operation required.
Alarm pointer for this self-clearing alarm %1 is zero
%1 = Alarm number
The address used by the operating system for self-clearing alarms (zero
pointer) is not permitted for use in the system.
Alarm display.
Please contact the hotline indicated in the beginning of this Manual and specify
the operating system error number.
Press the Clear key to clear the alarm. No further operation required.
Alarm reaction from nck alarm is false projected
%1 = incorrect alarm number
The alarm response configured by the operating system is incorrect.
Alarm display
Interface signals are set
NC not ready for operation.
Please contact the hotline indicated in the beginning of this Manual and specify
the operating system error number.
Power ON
Operating system error %1
%1 = Operating system error
This alarm indicates that the operating system has detected a severe error in the
system.
Alarm display.
Interface signals are set.
NC not ready for operation.
1 002
Explanation
Response
Remedy
Program continua-
tion by
1 003
Explanation
Response
Remedy
Program continua-
tion by
1 004
Explanation
Response
Remedy
Program continua-
tion by
1 005
Explanation
Response