Siemens SINUMERIK 840D sl User manual

SINUMERIK
SINUMERIK 840D sl / 828D / 808D
SINUMERIK Integrate Access
MyMachine /P2P (PC)
Operating Manual
Valid for: AMM Software Version V4.7 SP1
CNC Software Version 4.7 SP4
11/2016
A5E39356962B AA
Preface 1
Introduction 2
Safety notes 3
Description 4
Connection to the control 5
Operator control (software) 6
Reference 7
Troubleshooting/FAQs 8

Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in
this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG
Division Digital Factory
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E39356962B AA
Ⓟ 11/2016 Subject to change
Copyright © Siemens AG 2016.
All rights reserved

Table of contents
1 Preface.........................................................................................................................................................7
1.1 SINUMERIK documentation.....................................................................................................7
1.2 Target group.............................................................................................................................9
1.3 Hotline and Internet address..................................................................................................10
2 Introduction.................................................................................................................................................11
2.1 Scope of functions and supported SINUMERIK control systems...........................................11
3 Safety notes................................................................................................................................................15
3.1 Fundamental safety instructions for the software documentation (for all product families)......15
3.1.1 Fundamental safety instructions............................................................................................15
3.1.1.1 General safety instructions.....................................................................................................15
3.1.1.2 Industrial security...................................................................................................................16
3.2 Security information on the product.......................................................................................17
4 Description..................................................................................................................................................19
4.1 Structure of the user interface................................................................................................19
4.2 First start................................................................................................................................20
5 Connection to the control............................................................................................................................21
5.1 Establishing a connection to the control system: An overview...............................................21
5.2 Assigning the connection parameters ...................................................................................22
5.2.1 Enable control ports...............................................................................................................22
5.2.1.1 Overview................................................................................................................................22
5.2.1.2 Enabling ports from the HMI..................................................................................................22
5.2.1.3 Otherwise: Enable ports via basesys.ini................................................................................24
5.2.1.4 Otherwise: Enabling ports via the service shell......................................................................25
5.2.2 Assigning parameters for direct connection (peer-to-peer Ethernet).....................................25
5.2.3 Assigning parameters for network connection.......................................................................27
5.2.4 Converting an SSH key file....................................................................................................29
5.3 Establishing the connection...................................................................................................31
5.3.1 Establishing a direct connection (peer-to-peer Ethernet).......................................................31
5.3.2 Establishing a network connection.........................................................................................32
5.4 Disconnect connection ..........................................................................................................35
5.5 Establishing a modem connection.........................................................................................36
5.5.1 General information................................................................................................................36
5.5.2 Setting up the PG/PC interface..............................................................................................37
5.5.3 Parameterize the TeleService adapter IE with the "TeleService" software............................38
5.5.3.1 Overview of TeleService Adapter parameter assignment......................................................38
5.5.3.2 Inserting the system...............................................................................................................39
5.5.3.3 Assigning parameters for the TS Adapter..............................................................................43
5.5.3.4 Administrating the TS Adapter...............................................................................................45
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5.5.3.5 Assigning parameters for the internal modem.......................................................................52
5.5.3.6 Testing the connection...........................................................................................................54
5.5.4 Parameterize the TeleService adapter IE without the "TeleService" software.......................59
5.5.5 Establishing a connection/Cabling.........................................................................................60
5.5.6 Create modem connection under Windows 7........................................................................62
5.5.7 Establish modem connection under Windows 7....................................................................67
5.5.8 Create a modem connection under Windows 10...................................................................69
5.5.9 Establish a modem connection under Windows 10...............................................................74
5.5.10 Connecting AMM to the control system via the modem connection......................................75
5.5.11 Further information.................................................................................................................76
6 Operator control (software).........................................................................................................................77
6.1 Remote control of the control system.....................................................................................77
6.1.1 Overview of remote control....................................................................................................77
6.1.2 Approving remote control of the control system on the HMI..................................................78
6.1.2.1 Approving remote control on the HMI....................................................................................78
6.1.2.2 Approving remote control via the control system...................................................................81
6.1.2.3 Further documentation...........................................................................................................82
6.1.3 Functional scope of the remote control..................................................................................82
6.1.3.1 Starting/ending remote control...............................................................................................82
6.1.3.2 Operation...............................................................................................................................85
6.1.3.3 Using remote control to generate the screen of the control system's HMI user interface......87
6.2 Project....................................................................................................................................89
6.2.1 Project overview.....................................................................................................................89
6.2.2 Creating a project (OFFLINE)................................................................................................91
6.2.3 Create a project and read the files from the control system (ONLINE)..................................92
6.2.4 Opening an existing project....................................................................................................95
6.2.5 Closing the project.................................................................................................................99
6.2.6 Deleting a project.................................................................................................................100
6.2.7 Creating a new language.....................................................................................................101
6.2.8 Adding a file.........................................................................................................................103
6.2.9 Deleting a file.......................................................................................................................105
6.2.10 Exporting a file.....................................................................................................................106
6.2.11 Import file.............................................................................................................................109
6.2.12 Edit file.................................................................................................................................111
6.2.13 Compare archives................................................................................................................113
6.2.14 Transferring individual files from the project to the control system......................................115
6.2.15 Transferring individual files from the control to the project...................................................119
6.2.16 Deleting files on the control using the project dialog............................................................121
6.2.17 Recommended procedure when translating files.................................................................124
6.2.18 Activating the alarm text files on the control using an HMI restart.......................................126
6.3 Access to NC file system.....................................................................................................130
6.3.1 NC file system of the 840D sl and 828D controls.................................................................130
6.3.2 NC file system of the 808D control.......................................................................................131
6.4 Backing up/restoring a CompactFlash Card........................................................................133
6.4.1 Overview of backing up/restoring a CompactFlash Card.....................................................133
6.4.2 Generating an image from the CompactFlash Card/USB-FlashDrive..................................133
6.4.3 Writing an image to the CompactFlash Card/USB-FlashDrive............................................135
6.4.4 Writing a SINUMERIK 828D boot system............................................................................136
6.5 CNC Lock function...............................................................................................................139
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6.5.1 CNC lock function overview.................................................................................................139
6.5.2 Activating the CNC lock function..........................................................................................139
6.5.3 Extending the CNC lock function.........................................................................................141
6.5.4 Deactivating the CNC lock function......................................................................................144
6.5.5 Reading in Lockset file.........................................................................................................146
6.5.6 Further information...............................................................................................................147
7 Reference.................................................................................................................................................149
7.1 Supported files.....................................................................................................................149
7.2 Languages supported by SINUMERIK Operate...................................................................151
7.3 Toolbar.................................................................................................................................152
7.4 View overview......................................................................................................................153
7.5 Data structure on the CompactFlash Card system..............................................................155
7.5.1 Data structure on the CompactFlash card (SINUMERIK 840D sl / 828D)...........................155
7.5.2 Data structure on the system CompactFlash card (SINUMERIK 808D)..............................158
7.5.3 Editing a file externally.........................................................................................................159
7.6 Open source software / licenses..........................................................................................161
8 Troubleshooting/FAQs..............................................................................................................................163
8.1 Password forgotten..............................................................................................................163
8.2 Trace files for error correction..............................................................................................164
8.3 Problems connecting to the control......................................................................................165
8.4 Setting up series machines..................................................................................................166
8.5 840D sl: Activate remote control for the VNC Viewer. ........................................................167
8.6 CNC Lock function...............................................................................................................170
8.7 Activating the alarm text files on the control using an HMI restart.......................................171
8.8 Recommended procedure when translating files.................................................................174
8.9 Backing up commissioning data on the control....................................................................177
Index.........................................................................................................................................................179
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Table of contents
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Preface 1
1.1 SINUMERIK documentation
SINUMERIK documentation
The SINUMERIK documentation is organized in the following categories:
● General documentation
● User documentation
● Manufacturer/service documentation
Additional information
You can find information on the following topics at the link (http://www.siemens.com/
motioncontrol/docu):
● Ordering documentation / overview of documentation
● Additional links to download documents
● Using documentation online (find and search in manuals/information)
Please send an e-mail (mailto:[email protected]) if you have any questions
about the technical documentation (e.g. suggestions for improvement, corrections) to:
My Documentation Manager (MDM)
Under the following link (http://www.siemens.com/mdm) you will find information to individually
compile OEM-specific machine documentation based on the Siemens content:
Training
For information about the range of training courses, refer to:
● SITRAIN (www.siemens.com/sitrain) - training courses from Siemens for automation
products, systems and solutions
● SinuTrain (www.siemens.com/sinutrain) - training software for SINUMERIK
FAQs
You can find Frequently Asked Questions in the Service & Support pages (www.siemens.com/
automation/service&support) at Product Support.
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SINUMERIK
You can find information on SINUMERIK at the following link. (http://www.siemens.com/
sinumerik)
Preface
1.1 SINUMERIK documentation
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1.2 Target group
Target group
This documentation is intended for operators of the "SINUMERIK Integrate Access
MyMachine /P2P (PC)" software and teaches them how to utilize all the software functions
correctly and completely.
Benefits
The operating manual familiarizes the target group with the control elements and commands.
Based on the manual, the target group is capable of responding to problems and to take
corrective action.
Standard scope
This documentation only describes the functionality of the standard scope. Additions or
revisions made by the machine manufacturer are documented by the machine manufacturer.
Other functions not described in this documentation might be executable in the control. This
does not, however, represent an obligation to supply such functions with a new control or when
servicing.
For the sake of simplicity, this documentation does not contain all detailed information about
all types of the product and cannot cover every conceivable case of installation, operation, or
maintenance.
Preface
1.2 Target group
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1.3 Hotline and Internet address
Technical Support
You can find country-specific telephone numbers for technical support on the Internet at the
following address: Product support (www.siemens.com/automation/service&support).
Preface
1.3 Hotline and Internet address
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Introduction 2
2.1 Scope of functions and supported SINUMERIK control systems
The "SINUMERIK Integrate Access MyMachine /P2P (PC)" tool (previously "RCS
Commander") supports the commissioning and maintenance of machines with SINUMERIK
Operate as of software version 2.6 using a standard Windows PC.
From here on, the following terms/abbreviations are used synonymously in this document:
"Access MyMachine" and "AMM".
Functionality
AMM allows simple file management on your PC and on the SINUMERIK controls.
AMM provides the following functions:
● Exchanging data between the SINUMERIK control and your PC.
● Generating and restoring an image from the CompactFlash card of your control to backup
data.
● Writing images to a CompactFlash card.
● Loading of all files relevant for the commissioning directly to the CompactFlash card of your
SINUMERIK control, and loading these files from the control to your PC.
● Managing the NC data of the SINUMERIK control (part programs: *.mpf, *.spf).
You can copy files directly from the PC to the NC and from the NC to the PC.
● Process monitoring and remote control of the SINUMERIK via a remote control function
using VNC.
● Saving the screenshot of the HMI on the PC.
This function is used to represent your control and improves support in the event of an error.
● User-friendly editing of the following OEM files on the PC (Page 149):
– PLC alarm texts
– Color attribute files
– Configuration files
– Cycle alarm texts
– Part program messages
– EasyScreen files
– Tool management texts
– EasyExtend files
– Maintenance scheduler files
– Archives
● Creating and loading an archive from the control.
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● Comparing and loading archives with the aid of the SINUMERIK Integrate "Create MyConfig
- Diff" software.
● Managing the OEM files mentioned above with the following options (Page 89):
– Creating a project OFFLINE.
– Creating a project for which the OEM files mentioned above are automatically copied
from the control.
– Copying individual files using the project dialog to the control or copying from the control
to the project.
– Deleting the OEM files using the project dialog on the control.
● Converting alarm texts from powerline format to solution line format.
● CNC lock function
Using the CNC lock function, you can activate, extend or deactivate a date in the control
as of which the NC Start is locked.
Supported SINUMERIK controls
The following SINUMERIK controls are supported:
● SINUMERIK 840D sl (NCUs)
● SINUMERIK 828D (PPUs)
● SINUMERIK 808D (as of AMM version 4.6, PPU141.2 and PPU161.2)
Foreign languages
● The AMM itself can be switched into various interface languages. The following languages
are available:
– German
– English
– Chinese (Simpl.)
– Chinese (Trad.)
– Spanish
– Italian
– French
– Portuguese (Braz.)
– Japanese
– Korean
– Russian
● The HMI of the control can also handle several language packages and the associated
language selection. The creation and installation of such language packages and/or
individual language files is supported by the AMM in the project.
Introduction
2.1 Scope of functions and supported SINUMERIK control systems
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In Windows, activate the support for Asian languages at "Region and Language" so that Asian
characters are displayed correctly.
Connections
The following connections to a SINUMERIK solution line control are available:
● Modem (56k)
via TeleService Adapter IE on X127
● Peer-to-peer Ethernet
● Ethernet network
Introduction
2.1 Scope of functions and supported SINUMERIK control systems
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Introduction
2.1 Scope of functions and supported SINUMERIK control systems
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Safety notes 3
3.1 Fundamental safety instructions for the software documentation (for
all product families)
3.1.1 Fundamental safety instructions
3.1.1.1 General safety instructions
WARNING
Danger to life if the safety instructions and residual risks are not observed
If the safety instructions and residual risks in the associated hardware documentation are not
observed, accidents involving severe injuries or death can occur.
● Observe the safety instructions given in the hardware documentation.
● Consider the residual risks for the risk evaluation.
WARNING
Danger to life or malfunctions of the machine as a result of incorrect or changed
parameterization
As a result of incorrect or changed parameterization, machines can malfunction, which in turn
can lead to injuries or death.
● Protect the parameterization (parameter assignments) against unauthorized access.
● Respond to possible malfunctions by applying suitable measures (e.g. EMERGENCY
STOP or EMERGENCY OFF).
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3.1.1.2 Industrial security
Note
Industrial security
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens products and solutions only represent one component of such a
concept.
The customer is responsible for preventing unauthorized access to its plants, systems,
machines and networks. Systems, machines and components should only be connected to
the enterprise network or the internet if and to the extent necessary and with appropriate
security measures (e.g. use of firewalls and network segmentation) in place.
Additionally, Siemens’ guidance on appropriate security measures should be taken into
account. For more information about industrial security, please visit:
Industrial security (http://www.siemens.com/industrialsecurity).
Siemens’ products and solutions undergo continuous development to make them more secure.
Siemens strongly recommends to apply product updates as soon as available and to always
use the latest product versions. Use of product versions that are no longer supported, and
failure to apply latest updates may increase customer’s exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed at:
Industrial security (http://www.siemens.com/industrialsecurity).
WARNING
Danger to life as a result of unsafe operating states resulting from software manipulation
Software manipulations (e.g. viruses, trojans, malware or worms) can cause unsafe operating
states in your system that may lead to death, serious injury, and property damage.
● Keep the software up to date.
● Incorporate the automation and drive components into a holistic, state-of-the-art industrial
security concept for the installation or machine.
● Make sure that you include all installed products into the holistic industrial security concept.
● Protect files stored on exchangeable storage media from malicious software by with
suitable protection measures, e.g. virus scanners.
Safety notes
3.1 Fundamental safety instructions for the software documentation (for all product families)
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3.2 Security information on the product
NOTICE
No confidential data on the control and in the AMM project
Confidential data must not be loaded to the control and not downloaded to the AMM project
from there. The data is not adequately protected there.
This applies particularly to confidential data that is not part of SINUMERIK.
NOTICE
Misuse of data
Note that it is essential to use secure data storage when saving your AMM-relevant data -
particularly your confidential data. It is best to store this data encrypted locally or encrypted
on the network. Make sure that this data cannot be accessed by unauthorized personnel.
This applies to the following data:
● SSH key files
● Archive files
● Image files
● Project files
● Trace files
● Safety-relevant files
Further information on secure data storage can be found in the Auto-Hotspot.
NOTICE
Danger due to insecure Internet connection
Make sure that before establishing a network connection, your PC is connected to the Internet
via a secure connection (VPN connection). This also applies to connections via VNC Viewer.
This VPN connection can be made, for example, with a SCALANCE S Security Module. Note
the security-relevant information when using the SCALANCE S Module. Further information
on the use of SCALANCE S can be found in the Auto-Hotspot.
NOTICE
Security risk through administrator rights
If you operate AMM on a PC with permanent administrator rights, there is an increased
security risk. Therefore, ensure that there is a secure operating environment for AMM, and
only assign administrator rights temporarily and selectively.
Further information on the secure administration of user accounts and the assignment of
rights can be found in the Auto-Hotspot.
Safety notes
3.2 Security information on the product
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See also
Industrial Security Configuration Manual (https://support.industry.siemens.com/cs/us/en/view/
108862708)
Safety notes
3.2 Security information on the product
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Description 4
4.1 Structure of the user interface
AMM user interface
The following shows an overview of the AMM user interface with the most important windows,
status indicators and operator controls.

①Main menu
②View of the computer file system (local file system)
③View of the file system of the connected control (remote file system)
④Status bar
⑤Status window for messages concerning the connection and actions in the control.
⑥Toolbar
Figure 4-1 User interface
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4.2 First start
Operating sequence
The following prompts appear when AMM is started for the first time:
1. Enter a password. AMM always requires a password when started for the first time.
Figure 4-2 Enter password
– With the password, the file with the connection data of AMM is encrypted.
– The password can be subsequently changed at any time.
– In order to change the password, the previously entered password must be entered to
ensure that only authorized users change the password.
2. Press "OK".
AMM starts up with the language set in Windows.
If the relevant language is not available in AMM, English is automatically set.
The set language can be changed at any time via AMM.
3. If earlier versions of AMM are installed on your PG/PC, you are given the option of accepting
the connection data of the earlier versions. Confirm the acceptance of the data with "Yes"
or reject with "No".
You have successfully completed the first start of AMM. You can now use all the functions of
AMM.
Description
4.2 First start
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