Siemens TXP-CLC User manual

TXP
Control Logic Configuration Course
TXP-CLC
For Software Releases 7. 5 and Later
March, 2003
Siemens Westinghouse Power Corporation

TXP-CLC Course
Training Center
Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of
damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.

1 TXP Overview
2 Automation System AS620
3 Industrial Ethernet
4 Engineering System ES680
5 KKS Overview
6 Training Project / Exercise 1&2
7 BT Function Block / Exercise 3
8 AT Function Block / Exercise 4
9 CBO Function Block / Exercise 5
10 CAO Function Block / Exercise 6
11 DCM Function Block / Exercise 7
12 Generation & Transfer / Exercise 8
13
14
15
16
SIEMENS Westinghouse
Training Center
TXP - CLC
Course Code:
Content:
Process control system
TXP
Controlled Logic
Configuration
Course

Since the equipment explained in this manual has a variety of uses, the user and those
responsible for applying this equipment must satisfy themselves as to the acceptability of
each application and use of the equipment. Under no circumstances will Siemens
Westinghouse Power Corporation be responsible or liable for any damage, including
indirect or consequential losses resulting from the use, misuse, or application of this
equipment.
The text, illustrations, charts and examples included in this manual are intended solely to
explain the use and application of the TXPcontrol system. Due to the many variables
associated with specific use or applications, Siemens Westinghouse Power Corporation
cannot assume responsibility or liability for actual use based upon the data provided in
this manual.
No patent liability is assumed by Siemens Westinghouse Power Corporation with
respect to the use of circuits, information, equipment, or software described in this
manual.
No part of this manual may be reproduced, stored in a retrieval system, or transmitted in
any form or by any means, including electronic, mechanical, photocopying or otherwise,
without the prior express written permission of Siemens Westinghouse Power
Corporation.
This document is the property of and contains Proprietary Information owned by
Siemens Westinghouse Power Corporation and/or its subcontractors and suppliers. It is
transmitted in confidence and trust, and the user agrees to treat this document in strict
accordance with the terms and conditions of the agreement under which it was provided.
This manual is printed in the USA and is subject to change without notice.
Siemens Westinghouse Power Corporation
Training Center
1345 Ridgeland Parkway Suite 116
Alpharetta, GA 30004

TXP-CLC Course
1
TXP Overview
Training Center

TXP-CLC Course
Training Center
Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of
damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.

TXP-CLC Course
1
TXP Overview
SIMATIC NET Industrial Ethernet
SIMATIC NET Industrial Ethernet
AS 620
AS 620
Automation
Automation
system
system
OM 650
OM 650
Operation and
Operation and
Management
Management
system
system
ES 680
ES 680
Engineering
Engineering
system
system
DS 670
DS 670
Diagnostics
Diagnostics
system
system
TXP is comprised of 4 different sub-systems: AS620, OM650, ES680, and
DS670 which are all connected together with the Bus System Industrial Ethernet.
AS620
The AS620 (Automation System) interfaces to the process. It acquires measured
values, performs the open & closed-loop control functions, and transfers the
resulting commands to the process.
OM650
The OM650 (Operating & Monitoring) system component handles tasks
associated with process control, process management, and process information.
The functions are provided for the user via a uniform desktop interface based on
the X/Windows and OSF-Motif standards.
ES680
The ES680 (Engineering System) is the integrated, uniform planning and
commissioning tool of the TXP process control system. It is used for the
engineering of the other subsystems.
DS670
The DS670 (Diagnostics System) provides all the functions that are required on a
central or distributed diagnostics terminal for the detailed monitoring and
diagnostics of the AS, OM, LAN, and DS (self-diagnostics) system components.
Training Center
Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of
damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.
1

TXP-CLC Course
SINEC Industrial Ethernet
SIEMENS Network Communication
Terminalbus
Terminalbus
Plantbus
Plantbus
OM
OM
Plant Management
LAN/WAN (external)
Gateway
AS
AS
Process
ES
ES
The communication between OM (Operating and Monitoring system) and the AS
(Automation system) is done via the so-called Plant bus
The internal communication within OM is done via the so-called Terminal bus
The engineering system ES 680 is used for configuring both systems: OM and
AS. For this reason it is connected with both Plant and Terminal bus
All the communication paths are part of the LAN: the Local Area Network
Communications to an external WAN (Wide Area Network) is possible via so-
called gateways
Training Center
Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of
damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.
2

TXP-CLC Course
1
Distributed Control System
SIMATIC S5
SIMATIC S5
Operation and Management
system OM 650
Engineering system
ES 680
Plant
Plant bus bus
Process operation
Process operation
Process information
Process information
Process management
Process management
Engineering
Engineering
Commissioning
Commissioning
Maintenance
Maintenance
Diagnostics system
DS 670
I&C fault
I&C fault analysis analysis
Terminal
Terminal bus bus
Basic
Basic
Automation
Automation
system
system
AS 620 B
AS 620 B
External network
External network
Bridge
Bridge Gateway Gateway
These are the main parts of the TXP System and their interconnections.
•The connections are done via the Terminal and Plant buses.
•The Plant bus is connected to the AS and OM systems. The Terminal bus
is connected to the Man-Machine Interface and to the Processing and
Storing Data Units of the OM system.
•The ES 680 and DS 670 need to be connected to both buses.
Training Center
Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of
damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.
3

TXP-CLC Course
The hierarchical structure of TXP
OT
OT OT
OT OT OT
AP
S5-AG
S5 E/A
FUM-B
FUM-B
Operating and
Operating and
Monitoring Level
Monitoring Level
Group Control Level
Group Control Level
Field Level
Field Level
OM
OM ES
ES DS
DS
OT/ET
OT/ET
Processing Level
Processing Level
AP
OT/DT
OT/DT
Individual
Individual
Control Level
Control Level FUM-B
FUM-B
AP
AP
This figure shows all different and possible components of TXP. Also, it shows
how they are organized in hierarchical structure.
•The Individual Control Level, at the bottom, is directly connected to the
Field. There are two different configurations for this level: FUM or SIM.
•The Group Control Level is responsible for the group automation tasks,
coordination of the individual controllers and communication tasks with the
Operating and Monitoring system (OM).
•The Processing Level processes and stores all signals from the
Automation System and also sends the operator commands to the right
Group Control Level.
•The Operating and Monitoring Level is the Man-Machine Interface of TXP.
It shows the actual status of the plant to the operator, takes data from the
Processing Level of the System and interprets the orders from operators,
sending this information to the Processing Level.
Training Center
Copying of this document, and giving it to others and use or communication of the contents, are forbidden without express authority. Offenders are liable to the payment of
damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.
4