Siemens SIMATIC EMS400S PSB-S User manual

PSB modules
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SIMATIC
EMS400S
PSB modules
Operating Instructions
03/2014
A5E03474166
-03
Preface
Overview
1
Description of the PSB
module functions
2
Safety instructions
3
Installing and wiring PSB
module
4
Displays and address ranges
5
Data processing plant
segment controller – carrier
controller
6
Creating and transmitting
projects
7
Diagnostics options for PSB
modules
8
Maintenance and repairs
9
Technical specifications
10
Appendix
A

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A5E03474166-03
Ⓟ
03/2014 Subject to change
Copyright © Siemens AG 2014.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

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Operating Instructions, 03/2014, A5E03474166-03 3
Preface
Purpose of the operating instructions
These operating instructions provide information based on the documentation requirements
specified in IEC 62079. This information relates to the place of use, transport, storage,
mounting, use and maintenance.
These operating instructions are intended for:
●Programmer
●Commissioning engineers
●Operators
●Maintenance personnel
Pay particular attention to section "Safety instructions (Page 15)".
Scope of documentation
The following documents provide a full description of the "EMS400S Plant controller for
Electrical Monorail Systems":
The documents in the figure are available at:
EMS400S product documentation
(http://support.automation.siemens.com/WW/view/en/68156412/133300)

Preface
PSB modules
4Operating Instructions, 03/2014, A5E03474166-03
Note
Read the "EMS400S Plant controller for Electrical Monorail Systems" system manual to
enhance your understanding of the function and interaction of the devices described in the
various documen
ts.
The documents contain links to other relevant documents for Siemens standard modules
that are used for the EMS. The "S7-1200 Automation System" System Manual for the
SIMATIC-S7 CPU is of ultimate importance in this context.
Scope of validity
This documents applies to:
●SIMATIC EMS400S PSB-S Module, order number 6ES7228-1RC52-0AA0
●SIMATIC EMS400S PSB-C Module, order number 6ES7228-1RC51-0AA0
Note
Observe the following points:
•
This information supplements the "EMS400S Plant controller for Electric Monorail
Systems" system manual.
•
You are also going to need this document whenever the system is recommissioned. Keep
this supplementary documentation in a safe place for the entire life cycle of the device.
•
Submit all of these documents to a future owner of the device.
Knowledge required
General knowledge in the fields of electrical engineering, automation technology and
process communication is prerequisite for comprehension of this documentation. This
includes knowledge of the "TIA Portal" engineering software.

Preface
PSB modules
Operating Instructions, 03/2014, A5E03474166-03 5
Style conventions
Style Convention
Scope
"Add screen" •Terminology for the user interface, e.g. dialog name, tab,
button, menu command
•Necessary entries, e.g. limit value, tag value
•Path information
"File > Edit" Operational sequences, e.g, menu command, shortcut menu
command
You should also observe notes that are marked as follows:
Note
A note contains important information about the product describe
d in the document and its
handling, or a specific section of the document to which you should pay particular attention.
Naming conventions
Term
Applies to
Device, PSB module •PSB-S module
•PSB-C module
Control cabinet •Installation cabinet
•Enclosure
•Terminal box
•Console
•Switchboard
Controller •EMS plant control system
•Plant segment controller
•Carrier controller
Figures
This document contains illustrations of the described devices. The illustrations may deviate
from the particularities of the delivered device.

Preface
PSB modules
6Operating Instructions, 03/2014, A5E03474166-03

PSB modules
Operating Instructions, 03/2014, A5E03474166-03 7
Table of contents
Preface ................................................................................................................................................... 3
1 Overview................................................................................................................................................. 9
1.1 Product overview............................................................................................................................9
1.2 System limits ................................................................................................................................10
1.3 Scope of delivery..........................................................................................................................10
2 Description of the PSB module functions............................................................................................... 11
2.1 Description of the PSB-S module functions.................................................................................11
2.2 Description of the PSB-C module functions.................................................................................12
2.3 Data flow between the PSB modules ..........................................................................................13
3 Safety instructions................................................................................................................................. 15
4 Installing and wiring PSB module .......................................................................................................... 19
4.1 Check the scope of delivery.........................................................................................................19
4.2 Determining the installation location and clearances...................................................................19
4.3 48 V DC power supply requirements ...........................................................................................20
4.4 Installing the PSB module............................................................................................................21
4.4.1 Overview ......................................................................................................................................21
4.4.2 Control elements ..........................................................................................................................22
4.4.3 Fastening the PSB module with screws ......................................................................................23
4.4.4 Installing the PSB module on a mounting rail ..............................................................................24
4.5 Wiring PSB modules ....................................................................................................................26
4.5.1 Wiring information ........................................................................................................................26
4.5.2 Wiring the power and data cables................................................................................................27
4.6 Securing the cables .....................................................................................................................28
5 Displays and address ranges ................................................................................................................ 29
5.1 General ........................................................................................................................................29
5.2 Plant segment controller ..............................................................................................................29
5.2.1 LED display on the PSB-S module ..............................................................................................29
5.2.2 Address ranges of the PSB-S module .........................................................................................32
5.3 Carrier control ..............................................................................................................................34
5.3.1 LED display on the PSB-C module..............................................................................................35
5.3.2 Address ranges of the PSB-C module.........................................................................................36
6 Data processing plant segment controller – carrier controller ................................................................. 41

Table of contents
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8Operating Instructions, 03/2014, A5E03474166-03
7 Creating and transmitting projects......................................................................................................... 43
7.1 Creating a project in the TIA Portal............................................................................................. 43
7.2 Transferring the project ............................................................................................................... 46
7.3 Commissioning a project............................................................................................................. 46
8 Diagnostics options for PSB modules.................................................................................................... 47
8.1 Diagnostics in STEP 7 ................................................................................................................ 47
8.2 Messages and errors .................................................................................................................. 48
8.2.1 Diagnostics error OB 82.............................................................................................................. 48
8.2.2 List of diagnostic entries.............................................................................................................. 49
8.2.3 Power supply fault....................................................................................................................... 51
8.3 Diagnostics via S7-1200 Web server.......................................................................................... 52
8.4 Diagnostics by means of EMS400S function blocks................................................................... 52
8.5 LED display on the PSB module................................................................................................. 52
8.6 EMS400S diagnostics unit .......................................................................................................... 52
9 Maintenance and repairs....................................................................................................................... 53
10 Technical specifications ........................................................................................................................ 55
10.1 Dimensional drawings ................................................................................................................. 55
10.2 Technical specifications .............................................................................................................. 56
10.2.1 PSB-S module............................................................................................................................. 56
10.2.2 PSB-C module ............................................................................................................................ 59
0
Interface description ................................................................................................................................... 62
10.3.1 Interfaces of the PSB-S module.................................................................................................. 62
10.3.2 Interfaces of the PSB-C module ................................................................................................. 64
10.4 Bit assignment............................................................................................................................. 65
10.4.1 Bit assignment of the IR remote control...................................................................................... 65
10.4.2 Bit assignment of the display unit ............................................................................................... 66
10.5 Approvals .................................................................................................................................... 67
10.6 Electromagnetic compatibility...................................................................................................... 68
10.7 Environmental conditions ............................................................................................................ 71
10.7.1 Transportation and storage requirements................................................................................... 71
10.7.2 Operational requirements............................................................................................................ 72
10.7.3 Tests for compliance with environmental conditions .................................................................. 74
A Appendix .............................................................................................................................................. 75
A.1 Technical support........................................................................................................................ 75
A.2 Abbreviations .............................................................................................................................. 76
Glossary ............................................................................................................................................... 77
Index .................................................................................................................................................... 81

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Operating Instructions, 03/2014, A5E03474166-03 9
Overview
1
1.1
Product overview
The PSB modules are conceived for an EMS that is equipped with the EMS400S plant
controller. Operating in combination with an S7-1200 CPU, the PSB modules act as a plant
segment controller and carrier controller.
Communication in the EMS is handled by the "PSB-S modules" and "PSB-C modules".
These modules set up the connection for communication between the stationary and mobile
sections of the unit. The PSB-S module is assigned to the stationary system section. The
PSB-C module is part of the carrier controller and, therefore, the mobile part of the EMS.
The PSB modules are technology modules of the SIMATIC S7-1200 product series.
A PSB-S module supports communication with the EMS carriers. Up to three independent
plant segments of an EMS can be connected to one PSB-S module. The PSB-S module is
designed for communication with up to 30 PSB-C modules per plant segment.
The PSB-S modules in combination with a CPU form the EMS400S plant segment controller.
The EMS400S carrier controller consists of a CPU and a PSB-C module.

Overview
1.2 System limits
PSB modules
10 Operating Instructions, 03/2014, A5E03474166-03
1.2
System limits
The following applies to PSB-S and PSB-C modules:
●PSB-S module – PSB-C module communication
The communication between the plant segment controller and carrier controller and thus
between PSB-S and PSB-C module is based on the following parameters.
Parameter
Value
Comment
PSB-S module Maximum 30 PSB-C modules
per RAIL
Applies to each connected segment. Up to 3
can be connected.
●Power supply
The value refers to the 48VDC input on the PSB-S module. Observe the specifications in
the section "PSB-S module (Page 56)".
The following condition must be met for the load of each connected LOGO!Power power
supply module to maintain the system limits:
4 A ≥ 0.22 A × n + 0.013 A × m 1 n … number of PSB-S modules
m … number of PSB-C modules
1
The value 4 A refers to the maximum current-carrying capacity
of a
LOGO!Power power supply
module.
Information can be found in the section "Interfaces of the PSB-S module (Page 62)".
Examples:
–4 A ≥ 0.22 A × 5 PSB-S modules + 0.013 A × 223 PSB-C modules
When you use 5 PSB-S modules, up to 223 PSB-C modules and therefore up to 223
EMS carriers can be used.
–4 A ≥ 0.22 A × 10 PSB-S modules + 0.013 A × 138 PSB-C modules
When you use 10 PSB-S modules, up to 138 PSB-C modules and therefore up to 138
EMS carriers can be used.
1.3
Scope of delivery
The scope of delivery includes:
●1 × PSB-S module, order number 6ES7228-1RC52-0AA0
or
●1 × PSB-C module, order number 6ES7228-1RC51-0AA0

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Operating Instructions, 03/2014, A5E03474166-03 11
Description of the PSB module functions
2
2.1
Description of the PSB-S module functions
The following figure provides an overview of the components that can be connected to the
PSB-S module.
Data transmission on RAIL 1 to RAIL 3 can be configured for specific plant segments in the
TIA Portal. The plant segment controller communicates with carrier controllers via RAIL A
and RAIL B. The associated EMS carriers can be located in three independent segments
during communication.

Description of the PSB module functions
2.2 Description of the PSB-C module functions
PSB modules
12 Operating Instructions, 03/2014, A5E03474166-03
A description of the interfaces is provided in the section "Interfaces of the PSB-S module
(Page 62)", while the LED functions are specified in the section "LED display on the
PSB-S module (Page 29)".
2.2
Description of the PSB-C module functions
The following figure provides an overview of the components that can be connected to the
PSB-C module.
A description of the interfaces is provided in the section "Interfaces of the PSB-C module
(Page 64)", while the LED functions are specified in the section "LED display on the
PSB-C module (Page 35)".

Description of the PSB module functions
2.3 Data flow between the PSB modules
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Operating Instructions, 03/2014, A5E03474166-03 13
2.3
Data flow between the PSB modules
The following figure demonstrates the principles of data flow for the synchronization signal
and communication between the controllers of the EMS.
①
Communication with the EMS controller
②
Synchronization signal
③
Plant segment transition
④
Communication between plant segment controller and carrier controller
The control level 1 option is not necessarily required for interaction of the PSB modules. The
synchronization signal must be generated by fast digital output of an S7-1200 CPU.
For more information, refer to the following sections:
●Address ranges of the PSB-S module (Page 32)
●Address ranges of the PSB-C module (Page 36)
●Glossary

Description of the PSB module functions
2.3 Data flow between the PSB modules
PSB modules
14 Operating Instructions, 03/2014, A5E03474166-03

PSB modules
Operating Instructions, 03/2014, A5E03474166-03 15
Safety instructions
3
WARNING
Injury or material damage
You risk the development of danger sources and deactivation of safety functions if you
neglect the safety and handling instructions provided in this document. This can result in
personal injuries or material damage.
Strictly adhere to the safety and handling instructions.
Always adhere to the safety instructions and accident prevention regulations for the
respective application, independent of the safety instructions provided in this document.
Safety in the project
WARNING
Injury or material damage
The configuration engineer for a plant controller must take appropriate measures to ensure
the proper restart of an interrupted program after a voltage dip or power failure.
Dangerous operating states may not develop at any time during runtime of the program and
during troubleshooting.
Safety during commissioning and operation
Note
It is strictly prohibited to commission the device unless compliance with Machinery Directive
2006/42/EC has been verified for the machine to be operated with this device. Verify that all
requirements of the machinery directive have
been met before you start commissioning.
Observe the relevant safety guidelines when using PSB modules in an EMS. For more
information, refer to the section "Safety instructions" in the "EMS400S Carrier Controller for
Electric Monorail Systems" system manual. The safety concept is also described there.

Safety instructions
PSB modules
16 Operating Instructions, 03/2014, A5E03474166-03
Note
The safety concept for overvoltage protection described in this section has been tested and
approved by TÜV SÜD. You can find the technical report of the TÜV SÜD in the Internet
under entry ID 134
200
(
http://support.automation.siemens.com/WW/view/en/68156412/134200).
The documents belonging to the EMS400S plant controller are listed in the preface.
Note
High
-frequency radiation, e.g. from cellular phones, may cause unwanted operating states in
the system.
Safety when working in and on electrical systems
WARNING
No SELV (safety extra-low voltage)
The "SELV" identifier no longer applies when PSB-S modules are operated on two
Logo!Power power supply modules operating in serial mode, because the RAIL contact
conductors also operate on 48 V DC potential. The corresponding conductors carry a
dangerous live voltage.
Observe the following points to avoid danger:
•Attach a corresponding warning note to the LOGO!Power power supply modules:
"Caution! Dangerous output voltage! Components may only be installed or removed
while the power supply is shut down".
•Do not start to work in and on electrical systems before you have isolated the equipment
from the power supply!
•Verify that the EMS is isolated from power supply!
Only authorized persons are allowed to work in or on electrical equipment. The following
safety regulations for the prevention of electrical accidents apply in accordance with
DIN VDE 0105:
1. Isolation of the system from power
2. Securing the system against restart
3. Verification of isolation from power at all poles
4. Grounding and shorting the system
5. Covering or fencing off adjacent live parts

Safety instructions
PSB modules
Operating Instructions, 03/2014, A5E03474166-03 17
Note
Observe the following points:
•
The safety regulations must be applied in the aforementioned order before any work is
carried out on electrical systems. The safety regulations must be applied in reverse order
on completion of all tasks on the electrical system.
•
Identify the electrical system in accordance with valid safety regulations when working on
this system.
Observe the valid safety regulations of the respective country.
Warranty
Prerequisites for trouble-free and safe operation of the device:
●Proper transportation and storage
●Proper mounting and wiring
●Proper operation and repairs
Non-compliance with these regulations shall render the device warranty void.
ESD
An ESD (Electrostatically Sensitive Device) is equipped with electronic components. Due to
their design, electronic components are highly sensitive to overvoltage and electrostatic
discharge. Observer the regulations governing the handling of ESD components.

Safety instructions
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18 Operating Instructions, 03/2014, A5E03474166-03

PSB modules
Operating Instructions, 03/2014, A5E03474166-03 19
Installing and wiring PSB module
4
4.1
Check the scope of delivery
Check the scope of delivery for completeness and visible signs of transport damage.
Note
Yo
u risk malfunctions if using faulty parts that have were delivered to you. Always use part
that do not disclose any fault. Contact your Siemens partner for support for faulty parts.
4.2
Determining the installation location and clearances
The mounting, mounting position and clearances of the PSB modules are specified in
chapter "Installation" of the "S7-1200 Automation System" system manual. This document is
available at:
"S7-1200 Automation System" system manual
(http://support.automation.siemens.com/WW/view/de/36932465/0/en)
Selecting the mounting location
The PSB module is designed for installation in a terminal box. The PSB module can be
installed in horizontal and vertical mounting position.
●PSB-C module
The PSB-C module is part of the EMS400S carrier control system.
●PSB-S module
Installation depends on the plant layout. The PSB-S modules may be installed at central
or distributed locations. For more information, refer to the "EMS400S Plant control system
for EMS plants" system manual.
Make provision for adequate thermal convection when selecting the installation location for
the PSB module. Exclude the existence of a heat source directly underneath the
PSB module.
Clearance and mounting position
One you have decided to install the PSB module on a horizontal mounting rail, you cannot
modify the mounting position of the terminal box. Modification of the mounting position will
also affect thermal convection in the terminal box. In this context, observe the information in
the "S7-1200 Automation System" system manual.

Installing and wiring PSB module
4.3 48 V DC power supply requirements
PSB modules
20 Operating Instructions, 03/2014, A5E03474166-03
Safe operation of PSB modules
For safe operation of a PSB module, the temperature range of the cables used must be
suitable for use at the in situ temperatures to be expected.
Note
Non
-compliance with valid environmental conditions at the mounting location may lead to
malfunction of the PSB module.
Observe the environmental conditions for operation when selecting the installation location.
The valid environmental conditions are specified in chapter "Operational requirements
(Page 72)".
4.3
48 V DC power supply requirements
The PSB-S module is operated on 48 V DC. Only the LOGO!Power modules of Siemens AG
with order number 6EP1332-1SH52 are approved for supplying power. These modules must
be wired in series. Additional information is available in the section "Interfaces of the
PSB-S module (Page 62)".
Note
Ground of the DC 48 V supply on the PSB
-S module may not be connected to PE. When
using a shielded cable, the shielding must be connected to PE.
If the power supply consisting of the mentioned LOGO!Power power supply modules is not
sufficient for the number of required PSB-S or PSB-C modules in the respective EMS, you
can use several units of LOGO!Power power supply modules switched in series.
Electrical isolation
Note
Observe the following points:
•
Always use 24 V DC power supply modules with safe electrical isolation to
IEC 60364-4-41 or HD 384.04.41 (VDE 0100, Part 410), e.g. in accordance with the
PELV standard.
•
The supply voltage must be within the specified voltage range. Otherwise, function
failures on the PSB modules cannot be excluded.
For more information, refer to the "S7-1200 Automation System
(http://support.automation.siemens.com/WW/view/de/36932465/0/en)" and "EMS400S Plant
controller for Electric Monorail Systems" system manuals. The latter documentation is
available at:
EMS400S product documentation
(http://support.automation.siemens.com/WW/view/en/68156412/133300)