Siemens SIMOCODE pro User manual

Operating Manual
SIMOCODE pro - Parameterize
Motor Management and Control Devices
Edition
Industrial Controls
siemens.com
04/2017

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___________________
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Industrial Controls
Motor management and control
devices
SIMOCODE pro - Parameterize
Operating Manual
04/2017
A5E40507630002A/R
S-AA/001
Introduction
1
Function blocks
2
Software for
parameterization, control,
diagnostics and testing
3
Parameters
4
List of abbreviations
A

Siemens AG
Division Digital Factory
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E40507630002A/RS-AA/001
Ⓟ
04/2017 Subject to change
Copyright © Siemens AG 2017.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

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4Operating Manual, 04/2017, A5E40507630002A/RS-AA/001
Table of contents
1 Introduction................................................................................................................................................ 7
1.1 Important information ............................................................................................................... 7
1.2 Security information ............................................................................................................... 10
1.3 Current information about operational safety......................................................................... 11
2 Function blocks........................................................................................................................................ 12
2.1 Function blocks - input and output types, structure ............................................................... 12
2.2 Function blocks - overview..................................................................................................... 15
3 Software for parameterization, control, diagnostics and testing ............................................................... 24
3.1 Software packages ................................................................................................................ 24
3.2 Software components ............................................................................................................ 28
4 Parameters .............................................................................................................................................. 31
4.1 Motor protection ..................................................................................................................... 31
4.1.1 Motor protection functions...................................................................................................... 31
4.1.2 Overload protection................................................................................................................ 34
4.1.2.1 Description of overload protection functions.......................................................................... 34
4.1.2.2 Set current Is1........................................................................................................................ 34
4.1.2.3 Set current Is2........................................................................................................................ 35
4.1.2.4 Application example............................................................................................................... 37
4.1.2.5 Further overload protection parameters ................................................................................ 38
4.1.3 Unbalance protection ............................................................................................................. 48
4.1.4 Stalled rotor protection........................................................................................................... 49
4.1.5 Thermistor protection ............................................................................................................. 50
4.2 Motor control .......................................................................................................................... 52
4.2.1 Control stations ...................................................................................................................... 52
4.2.1.1 Description of functions of control stations ............................................................................ 52
4.2.1.2 Operating modes and mode selectors................................................................................... 56
4.2.1.3 Enables and enabled control command ................................................................................ 58
4.2.1.4 Control station settings .......................................................................................................... 60
4.2.2 Control functions .................................................................................................................... 61
4.2.2.1 Overview and description of control functions ....................................................................... 61
4.2.2.2 Application selection, settings and definitions of control functions........................................ 66
4.2.2.3 "Overload relay" control function............................................................................................ 72
4.2.2.4 "Direct starter" control function .............................................................................................. 74
4.2.2.5 "Reversing starter" control function........................................................................................ 76
4.2.2.6 "Molded case circuit breaker (MCCB)" control function......................................................... 79
4.2.2.7 "Star-delta starter" control function ........................................................................................ 82
4.2.2.8 "Star delta reversing starter" control function ........................................................................ 86
4.2.2.9 "Dahlander" control function .................................................................................................. 90
4.2.2.10 "Dahlander reversing starter" control function ....................................................................... 93
4.2.2.11 "Pole-changing starter" control function................................................................................. 97

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4.2.2.12 "Pole-changing reversing starter" control function................................................................100
4.2.2.13 "Solenoid valve" control function ..........................................................................................104
4.2.2.14 "Positioner" control function..................................................................................................107
4.2.2.15 "Soft starter" control function ................................................................................................112
4.2.2.16 "Soft starter with reversing contactor" control function .........................................................115
4.2.3 Active control stations, contactor controls, lamp controls and status information for the
control functions....................................................................................................................119
4.3 Monitoring functions..............................................................................................................122
4.3.1 Ground fault monitoring ........................................................................................................122
4.3.1.1 Description of functions of ground-fault monitoring ..............................................................122
4.3.1.2 Limits of fault current measurement .....................................................................................125
4.3.1.3 Internal ground-fault monitoring when using a 2nd generation current / voltage
measuring module ................................................................................................................127
4.3.1.4 Internal ground-fault monitoring when using a current measuring module or a 1st
generation current / voltage measuring module ...................................................................130
4.3.1.5 External ground-fault monitoring with a 3UF7500 ground-fault module and 3UL22
differential current transformer..............................................................................................131
4.3.1.6 External ground-fault monitoring with a 3UF7510 ground-fault module and 3UL23
residual current transformer..................................................................................................132
4.3.2 Current limit monitoring.........................................................................................................135
4.3.2.1 Description of functions of current limit monitoring...............................................................135
4.3.2.2 I> (upper limit).......................................................................................................................136
4.3.2.3 I< (lower limit)........................................................................................................................138
4.3.3 Voltage monitoring................................................................................................................140
4.3.4 Cos phi monitoring................................................................................................................143
4.3.5 Active power monitoring .......................................................................................................145
4.3.6 0/4 ... 20 mA monitoring........................................................................................................147
4.3.7 Operation monitoring ............................................................................................................150
4.3.7.1 Description of functions of operation monitoring ..................................................................150
4.3.7.2 Operating hours monitoring ..................................................................................................152
4.3.7.3 Motor stop time monitoring ...................................................................................................153
4.3.7.4 Monitoring the number of starts............................................................................................154
4.3.8 Temperature monitoring (analog) .........................................................................................156
4.3.9 Monitoring interval for mandatory testing .............................................................................159
4.3.10 Hysteresis for monitoring functions.......................................................................................160
4.4 Outputs .................................................................................................................................161
4.4.1 Overview of outputs ..............................................................................................................161
4.4.2 Basic unit outputs..................................................................................................................163
4.4.3 Operator panel LEDs ............................................................................................................165
4.4.4 Digital module outputs ..........................................................................................................168
4.4.5 Analog module output...........................................................................................................170
4.4.6 Cyclic Send...........................................................................................................................177
4.4.7 Acyclic Send .........................................................................................................................179
4.4.8 OPC-UA send .......................................................................................................................180
4.5 Inputs ....................................................................................................................................181
4.5.1 Overview of inputs ................................................................................................................181
4.5.2 Basic unit inputs....................................................................................................................184
4.5.3 Operator panel buttons .........................................................................................................186
4.5.4 Digital module inputs.............................................................................................................188
4.5.5 Temperature module inputs..................................................................................................192
4.5.6 Analog module inputs ...........................................................................................................194

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4.5.7 Cyclic Receive...................................................................................................................... 196
4.5.8 Acyclic Receive.................................................................................................................... 197
4.5.9 OPC UA Receive ................................................................................................................. 198
4.6 Analog value recording ........................................................................................................ 199
4.6.1 Analog value recording description of functions .................................................................. 199
4.6.2 Measured curve, function block and analog value recording application example ............. 200
4.7 Standard functions ............................................................................................................... 202
4.7.1 Overview of standard functions............................................................................................ 202
4.7.2 Test / Reset.......................................................................................................................... 204
4.7.3 Test position feedback (TPF)............................................................................................... 208
4.7.4 External fault ........................................................................................................................ 210
4.7.5 Operational Protection Off (OPO)........................................................................................ 213
4.7.5.1 Response to positioner control function............................................................................... 213
4.7.5.2 Response to other control functions .................................................................................... 215
4.7.6 Power failure monitoring (UVO)........................................................................................... 216
4.7.7 Emergency start................................................................................................................... 219
4.7.8 Safety-oriented tripping........................................................................................................ 220
4.7.9 Watchdog (Bus monitoring, PLC/PCS monitoring) .............................................................. 227
4.7.10 Timestamping....................................................................................................................... 230
4.8 Logic modules...................................................................................................................... 232
4.8.1 Overview of logic modules................................................................................................... 232
4.8.2 Truth table for 3I / 1O........................................................................................................... 234
4.8.3 Truth table for 2I / 1O........................................................................................................... 237
4.8.4 Truth table for 5I / 2O........................................................................................................... 239
4.8.5 Counter ................................................................................................................................ 240
4.8.6 Timer .................................................................................................................................... 242
4.8.7 Signal conditioner ................................................................................................................ 247
4.8.8 Non-volatile elements .......................................................................................................... 251
4.8.9 Flashing................................................................................................................................ 254
4.8.10 Flickering.............................................................................................................................. 255
4.8.11 Limit monitor......................................................................................................................... 256
4.8.12 Calculators (calculation modules) 1, 2................................................................................. 261
4.8.13 Calculators (calculation modules) 3, 4................................................................................. 265
4.8.14 Analog multiplexer ............................................................................................................... 267
4.8.15 Pulse width modulator.......................................................................................................... 269
A List of abbreviations............................................................................................................................... 272
A.1 List of abbreviations............................................................................................................. 272
Index...................................................................................................................................................... 273

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Introduction
1
1.1
Important information
Scope of application
This manual is applicable to the listed SIMOCODE pro system components. It contains a
description of the components applicable at the time of printing the manual. SIEMENS
reserves the right to include updated information about new components or new versions of
components in a Product Information.
Manual Collection
A Manual Collection (https://support.industry.siemens.com/cs/document/109743951), a
collection of the following five SIMOCODE pro manuals is at your disposal in Industry Online
Support:
●SIMOCODE pro - 1 Getting Started
●SIMOCODE pro - 2 System Manual
●SIMOCODE pro - 3 Parameterization
●SIMOCODE pro - 4 Applications
●SIMOCODE pro - 5 Communication

Introduction
1.1 Important information
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SIMOCODE pro response tables
Specific responses (deactivated, signaling, warning, tripping) can be parameterized for
various SIMOCODE pro functions, such as overload. These are always displayed in tabular
form:
●"X" = Applicable
●"—" = Not applicable
●Default values are marked "d" for "default" in parentheses.
Response
Function 1
Function 2
Function 3
Tripping
—
X (d)
X
Warning X (d) X —
Signaling
X
X
—
Deactivated X X X (d)
Delay
0 ... 25.5 s (default: 0)
—
—
Brief description of the responses:
●Tripping: The contactor controls QE* are tripped. A fault message is generated which is
available as a diagnosis via PROFIBUS DP. The fault message and the device-internal
signal remain on until the appropriate length of time has elapsed or the cause of the fault
has been eliminated and acknowledged.
●Warning: In addition to the device-internal signal, a warning signal is generated that is
available as diagnostics via the communication bus.
●Signaling: Only a device-internal signal is generated, which can be further processed as
required.
●Deactivated: The appropriate function is switched off, no signals are generated.
A delay time can also be set for specific responses.
Further information
Please read the operating instructions of the respective components. You can find the
operating instructions for SIMOCODE pro at Operating instructions
(www.siemens.com/sirius/manuals).
You will find further information on the Internet:
●Internet (www.siemens.com/simocode)
●Information and Download Center (www.siemens.com/sirius/infomaterial)
●Product Information System (ProdIS) (www.siemens.com/sirius/support)
●Certificates (www.siemens.com/sirius/approvals)

Introduction
1.1 Important information
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Further support (Service and Support)
Service and Support (www.siemens.com/sirius/technical-assistance)
Telephone: [phone] (8 a.m. to 5 p.m. CET)
Fax: [phone]
E-Mail: [e-mail]
Disclaimer of liability
The products described here have been developed to carry out safety-related functions as
part of a complete plant or machine. In general, a complete safety system consists of
sensors, evaluation units, signaling devices and methods for safe tripping. The manufacturer
is responsible for ensuring safe functioning of the complete plant or machine. Siemens AG,
its subsidiaries, and associated companies (hereinafter referred to as "Siemens") are not in a
position to guarantee every characteristic of a complete plant or machine not designed by
Siemens.
Siemens also denies all responsibility for any recommendations that are made or implied in
the following description. No new guarantee, warranty, or liability claims above those
standard to Siemens can be derived from the following description.

Introduction
1.2 Security information
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1.2
Security information
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens’ products and solutions only form one element of such a concept.
Customer is responsible to prevent unauthorized access to its plants, systems, machines
and networks. Systems, machines and components should only be connected to the
enterprise network or the internet if and to the extent necessary and with appropriate security
measures (e.g. use of firewalls and network segmentation) in place.
Additionally, Siemens’ guidance on appropriate security measures should be taken into
account. For more information about industrial security, please visit:
(http://www.siemens.com/industrialsecurity)
Siemens’ products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends to apply product updates as soon as available and to
always use the latest product versions. Use of product versions that are no longer supported,
and failure to apply latest updates may increase customer’s exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed under:
(http://www.siemens.com/industrialsecurity)

Introduction
1.3 Current information about operational safety
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1.3
Current information about operational safety
Important note for maintaining operational safety of your system
DANGER
Hazardous Voltage
Can Cause Death, Serious Injury or Risk of Property Damage
Please take note of our latest information!
Systems with safety-related characteristics are subject to special operational safety
requirements on the part of the operator. The supplier is also obliged to comply with special
product monitoring measures. For this reason, we publish a special newsletter containing
information on product developments and features that are (or could be) relevant to
operation of safety-related systems. By subscribing to the appropriate newsletter in the
Industry newsletter system (https://www.industry.siemens.com/newsletter), you will ensure
that you are always up-to-date and able to make changes to your system, when necessary.
Sign on to the following newsletter under "Products & Solutions":
•Control Components and System Engineering News
•Safety Integrated Newsletter.

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12 Operating Manual, 04/2017, A5E40507630002A/RS-AA/001
Function blocks
2
2.1
Function blocks - input and output types, structure
See also Chapter Function blocks - overview (Page 15).
Properties
Function blocks are stored internally in the SIMOCODE pro system, e.g. for the
administration of various control stations, for the set control function, or for motor protection.
Every function block has a name and can be equipped with inputs and outputs. The inputs
and outputs are used for the internal connection of the various function blocks and, thus, the
setup of a device-internal logic instead of an externally wired logic in the control circuit.
The following table shows the possible input types of the internal function blocks of
SIMOCODE pro:
Table 2- 1 Input types of the internal function blocks of SIMOCODE pro
Input
Example
Plugs (binary) Function blocks in the basic unit may have binary plugs. These are connected to binary sockets
via software. They are relevant for parameterization, e.g. with SIMOCODE ES.
Plugs (analog) Function blocks in the basic unit may have analog plugs. These are connected via software to
analog sockets. They are relevant for parameterization, e.g. with SIMOCODE ES.
Example: 2-byte word for cyclic send data.
Screw terminals Screw terminals are outside, e.g. "BU Inputs" function block. Control devices and auxiliary
switches are normally connected there.
Control data from the
communication bus
e. g. from the DP master to SIMOCODE pro

Function blocks
2.1 Function blocks - input and output types, structure
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The following table shows the possible output types of the internal function blocks of
SIMOCODE pro:
Table 2- 2 Output types of the internal function blocks of SIMOCODE pro
Output
Example
Sockets (binary) Function blocks in the basic units may have binary sockets. These sockets are assigned to
binary plugs in the software. They are relevant for parameterization, e.g. with SIMOCODE ES.
Sockets (analog) Function blocks in the basic units may have analog sockets. These sockets are assigned to
analog plugs in the software. They are relevant for parameterization, e.g. with SIMOCODE ES.
Example: 2-byte word, max. current I_max.
Screw terminals Screw terminals are outside, e.g. "BU Output" function block. The contactors, for example, are
connected here.
Message data to the
communication bus
e. g from SIMOCODE pro to the DP master
Binary terminal block Internal binary signals (binary sockets) that are not assigned to a function block (fault, status,
other), e.g. "Status - Device o. k. (in the CFC editor)
Analog terminal block Internal analog signals (analog sockets) that are not assigned to a function block, e.g. "Phase
Unbalance" (in the CFC editor).

Function blocks
2.1 Function blocks - input and output types, structure
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Diagram of basic structure
The following function block diagram (example) shows the basic structure of SIMOCODE pro
with its external inputs and outputs and internally stored function blocks:
Figure 2-1 Basic structure of SIMOCODE pro
Connecting plugs with sockets
Note
The function block plugs and sockets have not
already been connected at the factory with
the binary inputs and the relay outputs of the basic unit.
The internal wiring (connection between plugs and sockets) is determined by the selected
application.
1)
Note
When you have already installed external wiring, but have not yet parameterized
SIMOCODE
pro:
If you press a button now, the contactors will not be energized.
1)
1) If you select and load a preset application (e.g. the reversing starter) in SIMOCODE ES,
all links and interlocks for the reversing starter will be set up in the basic unit.

Function blocks
2.2 Function blocks - overview
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2.2
Function blocks - overview
Overview of the function blocks (alphabetical)
Function block
View in SIMOCODE ES
Section
Analog value recording See Analog value recording
(Page 199)
Analog module 1/2 output See Analog module output
(Page 170)
Analog module 1/2 inputs See Analog module inputs
(Page 194)
Analog multiplexer See Analog multiplexer
(Page 267)
Acyclic send byte 0 (1) See Acyclic Send
(Page 179)

Function blocks
2.2 Function blocks - overview
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Function block
View in SIMOCODE ES
Section
Acyclic receive byte 0 (1, 2/3) See Acyclic Receive
(Page 197)
Operator panel LED See Operator panel LEDs
(Page 165)
Operator panel buttons See Operator panel buttons
(Page 186)
Operation monitoring See Operation monitoring
(Page 150)
Flashing 1 (2, 3) See Flashing (Page 254)
Operational Protection
Off (OPO)
See Operational Protection
Off (OPO) (Page 213)
Calculator 1 See Calculators (calculation
modules) 1, 2 (Page 261)
Calculator 2 See Calculators (calculation
modules) 1, 2 (Page 261)

Function blocks
2.2 Function blocks - overview
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Function block
View in SIMOCODE ES
Section
Calculators 3, 4 See Calculators (calculation
modules) 3, 4 (Page 265)
Digital module 1 (2) outputs See Digital module outputs
(Page 168)
Digital module 1 (2) inputs See Digital module inputs
(Page 188)
Digital module 1 (2) inputs,
DM-F = DM-F Local or
DM-F PROFIsafe
See Digital module inputs
(Page 188)
Extended protection See Motor control (Page 52)
Extended control See Motor control (Page 52)
External fault 1 (2, 3, 4, 5, 6) See External fault
(Page 210)

Function blocks
2.2 Function blocks - overview
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Function block
View in SIMOCODE ES
Section
Flicker 1 (2, 3) See Flickering (Page 255)
Basic unit outputs,
SIMOCODE pro C/V basic
units
See Basic unit outputs
(Page 163)
Basic unit outputs,
SIMOCODE pro S basic unit
See Basic unit outputs
(Page 163)
Basic unit inputs See Basic unit inputs
(Page 184)
Limit monitor 1 (2, 3, 4, 5, 6) See Limit monitor
(Page 256)
Emergency start See Emergency start
(Page 219)
Non-volatile
element 1 (2, 3, 4)
See Non-volatile elements
(Page 251)
OPC UA send data 0 (1) See OPC-UA send
(Page 180)

Function blocks
2.2 Function blocks - overview
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Function block
View in SIMOCODE ES
Section
OPC UA receive data 0 (1,
2/3)
See OPC UA Receive
(Page 198)
Pulse width modulator See Pulse width modulator
(Page 269)
Reset 1 (2, 3) See Test / Reset
(Page 204)
TPF (test position feedback) See Test position feedback
(TPF) (Page 208)
Protection/Control See Motor control (Page 52)
Signal
conditioning 1 (2, 3, 4, 5, 6)
See Signal conditioner
(Page 247)
Safe tripping, DM-F Local See Safety-oriented tripping
(Page 220)
Safe tripping, DM-
F PROFIsafe
See Safety-oriented tripping
(Page 220)

Function blocks
2.2 Function blocks - overview
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20 Operating Manual, 04/2017, A5E40507630002A/RS-AA/001
Function block
View in SIMOCODE ES
Section
Control stations See Control stations
(Page 52)
Current limits See Current limit monitoring
(Page 135)
Test 1 (2) See Test / Reset
(Page 204)
Thermistor See Thermistor protection
(Page 50)
Timer 1 (2, 3, 4, 5, 6) See Timer (Page 242)
Temperature module 1/2
inputs
See Temperature module
inputs (Page 192)
Monitoring 0/4-20 mA (analog
module 1, 2)
See 0/4 ... 20 mA
monitoring (Page 147)
Cos phi monitoring See Cos phi monitoring
(Page 143)