Siemens SINAMICS G120 Administrator guide

Removing Covers
2
1
Top, FSD ... FSF
Break out and
use cable gland
for connecting
the DC Link
Screw
driver
Removing Covers
3
Bottom, FSD, FSE
1
2
2
Bottom, FSF
1
Height - Power Module
Lower
screening
shield
Width
Depth with CU
Depth
Height - total
Upper
screening
shield
Dimensions, Drill patterns,
Fixings
h c
b
Only install in a vertical
upright position with line
and motor conection
facing downwards
Line /
Motor cable
OP
Frame
size
Distances (mm)*)
Air flow
Fixings
Drill pattern (mm)
Screw
Torque
(Nm) b h c
Above
Below
Front
FSD
300
350
100
M5
6
170
430
7
FSE
300
350
100
M6
10
230
509
8.5
FSF
300
350
100
M8
25
270
680
13
*) Referred to the Power Module, except screening shields.
The Power Modules can be mounted side-by-side.
Due to tolerance reasons, we recommend a lateral distance of about 1 mm.
FSD
FSE
FSF
Contents of delivery
1
1
1
Frequency Converter
1
1
1
Compact Operating Instructions
1
1
1
Warning labels
1
1
1
CSA Warning labels for Canadian plants
1
1
1
Shielding plate - top
1
1
1
EMC connection lug (separating plate)
Fitting the
Control Unit
Removing the
Control Unit
Connecting
Frame
size
Maximum permissible motor cable length (m)
EMC category C2/C3,
details see Hardware Installation Manual
No EMC category
Filtered Units, Screened Cable
Filtered or unfiltered Units
200 V / 400 V
690 V
Screened Cable
Unscreened cable
FSD
150
100
200
300
FSE
150
100
200
300
FSF
150
100 only C3
200
300
M
Braking resistorDC Link
L1
L2
L3
DCN
DCP
R1
R2
F3
blind
VU W
Line
FSD/FSE
Braking resistorDC Link
Line FSF
M
L1
L2
L3
VU W
DCN
DCP
R1
R2
F3
blind
Wire
strap
Metallic
hose fitting
Shield
Unshielded
cable Shielded cable
Shielding - example
Compact Operating Instructions SINAMICS G120
Power Module, PM240-2, FSD, FSE, FSF
接触带电部件会引发生命危险
本设备会传导危险电压。
接触带电部件可能会造成人员重伤，甚至是死亡。
务必遵循变频器手册中的说明。
警告
Pericolo di morte per contatto con parti sotto tensione
In questo apparecchio sono presenti tensioni pericolose.
Il contatto con parti sotto tensione può provocare la morte o gravi lesioni.
Attenersi alle avvertenze contenute nei manuali del rispettivo convertitore.
Avvertenza
Peligro de muerte al tocar piezas bajo tensión
En el presente equipo hay aplicadas tensiones peligrosas.
Tocar piezas que están bajo tensión puede provocar lesiones corporales graves o
incluso la muerte.
Respete las indicaciones que se especifican en los manuales del convertidor
correspondiente.
Advertencia
Danger de mort en cas de contact avec des pièces sous tension
L'appareil présente des tensions électriques dangereuses.
Tout contact avec des parties sous tension peut entraîner la mort ou des blessures
graves.
Respecter les consignes figurant dans les manuels du variateur concerné.
Attention
Danger to life when live parts are touched
The present device conducts hazardous voltages.
Touching live components can result in death or severe injury.
Observe the notes in the manuals of the corresponding converter.
Warning
Lebensgefahr durch Berührung unter Spannung stehende Teile
Das vorliegende Gerät führt gefährliche Spannungen.
Beim Berühren unter Spannung stehender Teile erleiden Sie Tod oder schwere
Körperverletzungen.
Beachten Sie die Hinweise in den Handbüchern des zugehörigen Umrichters.
Warnung
Issue 09/2015
Frame
size
Dimensions (mm)
Weight
(kg)
Width
Height
Depth
Depth with
Total
Upper
screening
shield
Power
module
Lower
screening
shield
CU230*)/
CU250*) CU240 *)
FSD
200
707.5
83.5
472
152
237
255.5
237
16 … 18.5
FSE
275
850
122.5
551
177
237
255.5
237
26 … 28
FSF
305
1107
142
708
257
357
375.5
357
57 … 65
*) With a BOP-2 or a blind plate plus 11 mm
With an IOP plus 22 mm
Frame
size
Line, motor and DC link
Braking resistor
Cable
Torque
Cable
Torque
Cable
Torque
Cable
Torque
mm2
Nm
AWG
lbf in
mm2
Nm
AWG
lbf in
FSD 10 … 35 2.5 … 4.5
20 … 10
8 … 2
22
40 2.5 … 16 1.2 … 1.5 20 … 6 15
FSE 25 … 70 8 … 10 6 … 3/0 88.5 10 … 35 2.5 … 4.5
20 … 10
8 … 2
22
40
FSF
35 … 2x120
22 … 25
1 … 2x4/0
210
25 … 70
8 … 10
6 … 3/0
88.5
CAUTION - Cable cross-section for grounding: The earth cable must be at least as big as the
power cables. In North America consider NEC/CEC requirements.
For connecting the safety related function "Safe Torque
Off" (STO) or Brake Relay use 600 V insulated wire only.
Additional requirements for CSA compliance:
Overvoltage Category OVC III must be ensured for all
primary circuit connections of the equipment. This may
require Transient Surge Supression (SPD) to be installed
on the line side of the equipment. The voltage rating of the
SPD shall not be smaller than the supply voltage. It shall
provide protection for a rated impulse withstand voltage
peak of not more than the VPR shown in the table below.
y voltage
Phase to ground
Phase to phase
Rated
voltage
VPR
Rated
voltage
VPR
… 240 V
Grounded neutral
139 V
2,5 kV
240 V
4 kV
Corner grounded
240 V
4 kV
240 V
4 kV
380 … 480 V
Grounded neutral
277 V
4 kV
480 V
4 kV
Corner grounded
480 V
6 kV
480 V
4 kV
… 600 V
Grounded neutral
347 V
6 kV
600 V
4 kV
Corner grounded
600 V
6 kV
600 V
4 kV
For detailed information refer to Hardware Installation Manual PM240-2, Issue 08/2015 or younger under:
http://support.automation.siemens.com/WW/view/de/30563173/133300

0
IHO
I2 * IHO
1.5 * IHO
3 s 57 s 240 s
300 s
t[s]
Load cycle 300 s based on
High Overload
t[s]
Load cycle 300 s based on
Low Overload
0
ILO
I1.5 * ILO
1.1 * ILO
3 s 57 s 240 s
300 s
*A5E35088648-AE*
Lifting
1
2
3
Mounting lower shielding plate
Compact Operating Instructions SINAMICS G120
Power Module, PM240-2, FSD, FSE, FSF
Siemens AG,
Frauenauracher Str. 80,
DE-91056 Erlangen Issue 09/2015
FSD
FSE
FSF
Contents of delivery
1
1
1
Frequency Converter
1
1
1
Compact Operating Instructions
1
1
1
Warning labels
1
1
1
CSA Warning labels for Canadian plants
1
1
1
Shielding plate - top
1
1
1
EMC connection lug (separating plate)
1
1
1
Shielding plate - bottom
1
1
1
Product liability notes
10
10
3
Torx screws M4 x 10
8
8
-
Torx screws M5 x 16
-
-
7
Torx screws M10 x 20
1
1
1
Cable gland 2 pole
4
4
4
Hose clamps
1
1
-
Contact protection for Power connection
– if power connection not used
1) Increasing the pulse frequencies leads to an output current reduction. For more details refer to the Hardware Installation Manual.
2) The maximum surrounding air temperature is determined by the component (Power Module, Control Unit or Operator panel) with the
lowest maximum temperature
Feature
Specification
Input frequency
50 Hz … 60 Hz, ± 3 Hz
Output frequency
0 Hz … 550 Hz, depending on the control mode
Power factor λ
> 0.9
Inrush current
Less than rated input current
Pulse frequency
(Increasable in 2 kHz steps 1))
200 V Units, factory setting: 4 kHz
setting range: < 37 kW: 4 kHz … 16 kHz
≥37 kW 4 kHz … 8 kHz
400 V Units, factory setting: < 75 kW 4 kHz
≥75 kW 2 kHz
setting range: < 55 kW: 2 kHz … 16 kHz
≥55 kW 2 kHz … 8 kHz
690 V Units, factory setting: 2 kHz
setting range: 2 kHz … 4 kHz
Electromagnetic compatibility
Filtered devices comply with EN 61800-3: 2012 and are suitable for Category C2 / C3. For more
details refer to the Hardware Installation Manual.
Braking methods
DC braking, Compound braking, Resistor braking
Environmental rating
IP20 according to EN60529 (IEC) / open type (UL)
Motor overload protection
This equipment is capable of providing internal motor overload protection according to UL61800-5-1.
The protection level is 115 % of full load current of the equipment. This is adjusted via parameter
p0640 and assumes the equipment has had basic motor commissioning for the motor used as
described in the documentation.
LO Operation temperature
2)
-20 °C … 40 °C (-4 °F … 104 °F) without derating / up to 60 °C (140 °F) with derating
Storage temperature
- 40 °C … +70 °C (- 40 °F … 158 °F)
Installation altitude above sea level
Up to 1000 m (3300 ft) without derating / Up to 4000 m (13000 ft) with derating
Humidity
< 95 % RH - non-condensing
Environmental conditions
Suitable for environmental class 3C3 according to IEC 60721-3-3 against damaging chemical
substances
Pollution
Protected against pollution according to pollution degree level 2.
If protection against conductive pollution is required, the unit must be installed in an IP54 cabinet.
Shock and vibration
Long-term storage in the transport packaging according to Class 1M2 to EN 60721-3-1. Transport in
the transport packaging according to Class 2M3 to EN 60721-3-2. Vibration during operation
according to Class 3M2 to EN 60721-3-3
Rated / LO
values
HO values
Rated
(LO)
input
current
Frame
Size
Order No. 1)
Line fuses, fuses for branch
circuit protection
Power
(IEC)
Output
current
Power
(IEC)
Output
current
acc. IEC/UL
Siemens 2)
Listed
class J
acc. UL
600 V ac
kW
A
kW
A
A
A
U
in
3 AC 200 … 240 V ± 10 %, U
out
3 AC 0 V … U
in
* 0.95, brake output volt. 410 V
11
42
7.5
35
40
FSD
6SL3210-1PC24-2UL0
3NE1 818-0 63 A
60
15
54
11
42
51
FSD
6SL3210-1PC25-4UL0
3NE1 820-0 80 A
80
18.5
68
15
54
64
FSD
6SL3210-1PC26-8UL0
3NE1 021-0 100 A
90
22
80
18.5
68
76
FSE
6SL3210-1PC28-8UL0
3NE1 021-0 100 A
100
30
104
22
80
98
FSE
6SL3210-1PC31-1UL0
3NE1 224-0 160 A
150
37
130
30
104
126
FSF
6SL3210-1PC31-3UL0
3NE1 225-0 200A
175
45
154
37
130
149
FSF
6SL3210-1PC31-6UL0
3NE1 225-0 200A
200
55
178
45
154
172
FSF
6SL3210-1PC31-8UL0
3NE1 227-0 250A
225
U
in
3 AC 380 … 480 V – 20 %, + 10 %, U
out
3 AC 0 V … U
in
* 0.95, brake output volt. 820 V
18.5
38
15
32
36
FSD
6SL3210-1PE23-8_L0
3NE1 818-0 63 A
60
22
45
18.5
38
42
FSD
6SL3210-1PE24-5_L0
3NE1 820-0 80 A
70
30
60
22
45
57
FSD
6SL3210-1PE26-0_L0
3NE1 021-0 100 A
90
37
75
30
60
70
FSD
6SL3210-1PE27-5_L0
3NE1 021-0 100 A
100
45
90
37
75
86
FSE
6SL3210-1PE28-8_L0
3NE1 022-0 125 A
125
55
110
45
90
104
FSE
6SL3210-1PE31-1_L0
3NE1 224-0 160 A
150
75
145
55
110
140
FSF
6SL3210-1PE31-5_L0
3NE1 225-0 200 A
200
90
178
75
145
172
FSF
6SL3210-1PE31-8_L0
3NE1 227-0 250 A
250
110
205
90
178
198
FSF
6SL3210-1PE32-1_L0
3NE1 230-0 315 A
300
132
250
110
205
242
FSF
6SL3210-1PE32-5_L0
3NE1 331-0 350 A
350
U
in
3 AC 500 … 690 V – 20 %, + 10 %,
3)
U
out
3 AC 0 V … U
in
* 0.95, brake output volt. 1210 V
11
14
7.5
11
14
FSD
6SL3210-1PH21-4_L0
3NE1 815-0 25 A
20
15
19
11
14
18
FSD
6SL3210-1PH22-0_L0
3NE1 815-0 25 A
25
18.5
23
15
19
22
FSD
6SL3210-1PH22-3_L0
3NE1 803-0 35 A
30
22
27
18.5
23
25
FSD
6SL3210-1PH22-7_L0
3NE1 803-0 35 A
35
30
35
22
27
33
FSD
6SL3210-1PH23-5_L0
3NE1 817-0 50 A
45
37
42
30
35
40
FSD
6SL3210-1PH24-2_L0
3NE1 818-0 63 A
60
45
52
37
42
50
FSE
6SL3210-1PH25-2_L0
3NE1 820-0 80 A
80
55
62
45
52
59
FSE
6SL3210-1PH26-2_L0
3NE1 820-0 80 A
80
75
80
55
62
78
FSF
6SL3210-1PH28-0_L0
3NE1 021-0 100 A
100
90
100
75
80
97
FSF
6SL3210-1PH31-0_L0
3NE1 022-0 125 A
125
110
115
90
100
111
FSF
6SL3210-1PH31-2_L0
3NE1 224-0 160 A
150
132
142
110
115
137
FSF
6SL3210-1PH31-4_L0
3NE1 225-0 200 A
200
1) _: A = filtered unit, U = unfiltered unit
2) must be installed in the same overall assembly
3) for UL applications 3 AC 500 V ... 600 V only
SCCR: The Short Circuit Current Rating of the supply circuit
shall not exceed 65 kA rms (Symmetrical Amperes),
240/480/600/690 Vac*) maximum, when protected by Listed
Class J Fuses or Semiconductor Fuses as referred in this
instruction manual.
*) value according to the voltage rating of the device; 690 V
are not applicable to Class J fuses)
The brake chopper is rated for 100 % inverter nominal
output power. Maximum load cycle will be 12 s nominal
power in a 240 s period. The brake chopper is protected by
a short circuit protection.
WARNING - The opening of the branch-circuit
protective device may be an indication that a fault current
has been interrupted. To reduce the risk of fire or electrical
shock, current-carrying parts and other components of the
controller should be examined and replaced if damaged. If
burnout of the current element of an overload relay occurs,
the complete overload relay must be replaced.
Applicable motors
Using 200 V or 400 V Power Modules, motors with a rated
current from 25 % … 150 % of the rated converter output
current can be used at full performance.
Using 600 V Power Modules, motors with a rated current
from 50 % … 150 % of the rated converter output current
can be used at full performance.
For United States / Canadian installations (UL/cUL):
The products are cULus listed under E192450.
Integral solid state short circuit protection does not provide
branch circuit protection. Branch circuit protection must be
provided in accordance with the NEC or CEC, Part I,
respectively, and any additional local codes. You find fuses
for branch circuit protection in the table on the right top of
this page.
Install power conductors sufficiently separated or isolated
against any low voltage circuits or other power circuits.
Use 60/75 °C copper conductors only.
On the brake resistor terminal of FSE use 75 °C rated
conductors only.
FSF line and motor terminals shall be connected with UL-
Listed (ZMVV) ring lugs with suitable voltage and current
rating (min. 125 % of input/output current).
For connecting the safety related function "Safe Torque
Off" (STO) or Brake Relay use 600 V insulated wire only.
Additional requirements for CSA compliance:
Overvoltage Category OVC III must be ensured for all
primary circuit connections of the equipment. This may
require Transient Surge Supression (SPD) to be installed
on the line side of the equipment. The voltage rating of the
SPD shall not be smaller than the supply voltage. It shall
provide protection for a rated impulse withstand voltage
peak of not more than the VPR shown in the table below.
Supply voltage
Phase to ground
Phase to phase
Rated
voltage
VPR
Rated
voltage
VPR
3 AC
200 … 240 V
Grounded neutral
139 V
2,5 kV
240 V
4 kV
Corner grounded
240 V
4 kV
240 V
4 kV
3 AC
380 … 480 V
Grounded neutral
277 V
4 kV
480 V
4 kV
Corner grounded
480 V
6 kV
480 V
4 kV
3 AC
500 … 600 V
Grounded neutral
347 V
6 kV
600 V
4 kV
Corner grounded
600 V
6 kV
600 V
4 kV
For detailed information refer to Hardware Installation Manual PM240-2, Issue 08/2015 or younger under:
http://support.automation.siemens.com/WW/view/de/30563173/133300
For connecting the safety related function "Safe Torque
Off" (STO) or Brake Relay use 600 V insulated wire only.
Additional requirements for CSA compliance:
Overvoltage Category OVC III must be ensured for all
primary circuit connections of the equipment. This may
require Transient Surge Supression (SPD) to be installed
on the line side of the equipment. The voltage rating of the
SPD shall not be smaller than the supply voltage. It shall
provide protection for a rated impulse withstand voltage
peak of not more than the VPR shown in the table below.
Supply voltage
Phase to ground
Phase to phase
Rated
voltage
VPR
Rated
voltage
VPR
3 AC
200 … 240 V
Grounded neutral
139 V
2,5 kV
240 V
4 kV
Corner grounded
240 V
4 kV
240 V
4 kV
3 AC
380 … 480 V
Grounded neutral
277 V
4 kV
480 V
4 kV
Corner grounded
480 V
6 kV
480 V
4 kV
3 AC
500 … 600 V
Grounded neutral
347 V
6 kV
600 V
4 kV
Corner grounded
600 V
6 kV
600 V
4 kV
For detailed information refer to Hardware Installation Manual PM240-2, Issue 08/2015 or younger under:
http://support.automation.siemens.com/WW/view/de/30563173/133300
Declaration of Conformity:
The Declaration of Conformity can be found at the following link:
http://support.automation.siemens.com/WW/view/en/30563514/134200
For connecting the safety related function "Safe Torque
Off" (STO) or Brake Relay use 600 V insulated wire only.
Additional requirements for CSA compliance:
Overvoltage Category OVC III must be ensured for all
primary circuit connections of the equipment. This may
require Transient Surge Supression (SPD) to be installed
on the line side of the equipment. The voltage rating of the
SPD shall not be smaller than the supply voltage. It shall
provide protection for a rated impulse withstand voltage
peak of not more than the VPR shown in the table below.
Supply voltage
Phase to ground
Phase to phase
Rated
voltage
VPR
Rated
voltage
VPR
3 AC
200 … 240 V
Grounded neutral
139 V
2,5 kV
240 V
4 kV
Corner grounded
240 V
4 kV
240 V
4 kV
3 AC
380 … 480 V
Grounded neutral
277 V
4 kV
480 V
4 kV
Corner grounded
480 V
6 kV
480 V
4 kV
3 AC
500 … 600 V
Grounded neutral
347 V
6 kV
600 V
4 kV
Corner grounded
600 V
6 kV
600 V
4 kV
For detailed information refer to Hardware Installation Manual PM240
http://support.automation.siemens.com/WW/view/de/30563173/133300