Siemens SIMOCODE pro User manual

Manual
SIMOCODE pro Fail-Safe Digital Modules
Motor Management and Control Devices
Edition
Industrial Controls
siemens.com
11/2017

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SIMOCODE pro
SIMOCODE pro - Fail-Safe
Digital Modules
Manual
11/2017
NEB631679702000/RS
-AA/002
Introduction
1
Safety notes
2
SIMOCODE pro Safety
3
Mounting and connection
4
Operation
5
Planning/Configuring
6
Service and maintenance
7
External circuitry
8
Typical circuit diagrams
9
Technical data
10
List of abbreviations
A

Siemens AG
Division Digital Factory
Postfach 48 48
90026 NÜRNBERG
GERMANY
3ZX1012-0UF73-0AC0
Ⓟ
11/2017 Subject to change
Copyright © Siemens AG 2011.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

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Table of contents
1 Introduction............................................................................................................................................. 9
1.1 Important information................................................................................................................9
1.2 Security information ................................................................................................................12
1.3 Current information about operational safety .........................................................................12
2 Safety notes.......................................................................................................................................... 13
2.1 Liability disclaimer...................................................................................................................13
2.2 Support ...................................................................................................................................14
3 SIMOCODE pro Safety ......................................................................................................................... 15
3.1 Overview of functions..............................................................................................................16
3.2 Device versions.......................................................................................................................16
3.3 Failsafe DM-F LOCAL digital module .....................................................................................17
3.4 Failsafe DM-F PROFIsafe digital module ...............................................................................20
4 Mounting and connection ...................................................................................................................... 23
4.1 General mounting and wiring instructions...............................................................................23
4.2 Mounting .................................................................................................................................24
4.3 Connecting..............................................................................................................................27
5 Operation.............................................................................................................................................. 29
5.1 DM-F LOCAL ..........................................................................................................................29
5.1.1 Terminals and their meaning ..................................................................................................29
5.1.2 LEDs, buttons, and their meanings.........................................................................................31
5.2 DM-F PROFIsafe ....................................................................................................................35
5.2.1 Terminals and their meaning ..................................................................................................35
5.2.2 LEDs, buttons, and their meanings.........................................................................................37
6 Planning/Configuring............................................................................................................................. 39
6.1 General remarks .....................................................................................................................39
6.2 Configuring the DM-F LOCAL.................................................................................................40
6.3 Device functions of the DM-F LOCAL.....................................................................................41
6.4 Flow diagram of the DM-F LOCAL configuration....................................................................42
6.5 Interrupt, error, and system messages on the DM-F LOCAL.................................................45
6.6 Configuring the DM-F PROFIsafe and integrating it into the fail-safe automation
system using PROFIBUS/PROFIsafe or PROFINET/PROFIsafe ..........................................46
6.7 Interrupt, error, and system messages on DM-F PROFIsafe .................................................54

Table of contents
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7 Service and maintenance...................................................................................................................... 55
7.1 Replacing a DM-F .................................................................................................................. 55
8 External circuitry ................................................................................................................................... 57
8.1 Sensor circuitry for the DM-F LOCAL .................................................................................... 57
9 Typical circuit diagrams......................................................................................................................... 59
9.1 Introduction ............................................................................................................................ 59
9.2 DM-F Local, sensor circuits ................................................................................................... 63
9.2.1 DM-F LOCAL, 2-channel, with cross-circuit detection and monitored start........................... 64
9.2.2 DM-F LOCAL, 2-channel, with cross-circuit detection and automatic start ........................... 65
9.2.3 DM-F Local, NC and NO contacts, with cross-circuit detection and monitored start............. 66
9.2.4 DM-F LOCAL, NC and NO contacts, with cross-circuit detection and automatic start.......... 67
9.2.5 DM-F LOCAL in conjunction with failsafe electronic outputs (current sourcing / current
sinking) with monitored start .................................................................................................. 68
9.2.6 DM-F LOCAL in conjunction with failsafe electronic outputs (current sourcing) with
automatic start........................................................................................................................ 69
9.2.7 DM-F LOCAL, 2 x 1-channel, without cross-circuit detection, with monitored start .............. 70
9.2.8 DM-F LOCAL, 2 x 1-channel, without cross-circuit detection, with automatic start............... 71
9.3 DM-F LOCAL, actuator circuits .............................................................................................. 72
9.3.1 Actuator circuit with feedback circuit, control function = direct starter................................... 72
9.3.2 Actuator circuit with feedback circuit, control function = reversing starter............................. 74
9.3.3 Actuator circuit with feedback circuit, control function = star-delta starter............................. 76
9.3.4 Actuator circuit with feedback circuit, control function = Dahlander starter ........................... 78
9.3.5 Actuator circuit with feedback circuit, control function = pole-changing starter ..................... 80
9.4 DM-F PROFIsafe, actuator circuits ........................................................................................ 82
9.4.1 Connection examples for DM-F PROFIsafe, actuator circuit................................................. 82
9.4.2 Actuator circuit with feedback circuit, control function = direct starter................................... 82
9.4.3 Actuator circuit with feedback circuit, control function = reversing starter............................. 84
9.4.4 Actuator circuit with feedback circuit, control function = star-delta starter............................. 86
9.4.5 Actuator circuit with feedback circuit, control function = Dahlander starter ........................... 88
9.4.6 Actuator circuit with feedback circuit, control function = pole-changing starter ..................... 90
10 Technical data ...................................................................................................................................... 93
10.1 Technical data of the DM-F Local and DM-F PROFIsafe fail-safe digital modules ............... 93
10.2 Technical data of the DM-F Local fail-safe digital module..................................................... 96
10.3 Technical data of the DM-F PROFIsafe fail-safe digital module............................................ 98
10.4 Safety-specific technical data of the DM-F Local fail-safe digital module.............................. 99
10.5 Monitoring and response times of the DM-F Local fail-safe digital module ......................... 101
10.6 Safety-specific technical data of the DM-F PROFIsafe fail-safe digital module .................. 102
10.7 Monitoring and response times of the DM-F PROFIsafe fail-safe digital module................ 102
10.8 Technical data in Siemens Industry Online Support............................................................ 103
A List of abbreviations .............................................................................................................................105
A.1 List of abbreviations ............................................................................................................. 105

Table of contents
SIMOCODE pro - Fail-Safe Digital Modules
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Glossary ............................................................................................................................................. 107
Index................................................................................................................................................... 115

Table of contents
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Introduction
1
1.1
Important information
Purpose of this manual
This manual helps you configure safety-related functions for machines and equipment with
the SIMOCODE pro V motor management system.
The safety-related functions are implemented with the two DM-F Local and DM-F PROFIsafe
fail-safe digital modules.
Required basic knowledge
To understand this manual, you will need to have a general knowledge of low-voltage
switchgear and controlgear, digital circuitry, automation technology and safety engineering.
Target group
This manual is written for people with the following qualifications:
●Qualification to start up and operate the SIMOCODE pro motor management system
●Qualification to start up and operate the modules of SIMOCODE pro Safety
Further information
Please note the information in the following operating instructions:
●DM-F Local fail-safe digital module
(https://support.automation.siemens.com/WW/view/en/49222263)
●DM-F PROFIsafe fail-safe digital module
(http://support.automation.siemens.com/WW/view/en/49222281)
●SIMOCODE pro basic unit
(https://support.industry.siemens.com/cs/ww/en/view/64151566)
You can find the operating instructions under the entry type "Manual"
(https://www.siemens.com/sirius/manuals)

Introduction
1.1 Important information
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You will need the following manuals in addition to this system manual:
●System manual for SIMOCODE pro, incl. safety and commissioning instructions for
hazardous areas (https://support.industry.siemens.com/cs/ww/en/view/109743957)
●Manual for the PROFIBUS DP Master / PROFINET IO Controller that is used
●SIMATIC Industrial Software Safety Engineering in SIMATIC S7
(http://support.automation.siemens.com/WW/view/en/12490443) This safety manual
provides an overview of
–the fail-safe S7 Distributed Safety and S7 F/H Systems automation systems
–the optimal fail-safe system for implementing a particular automation task
●SIMATIC S7 Industrial Software Distributed Safety - Configuring and Programming
(http://support.automation.siemens.com/WW/view/en/22099875). This manual describes
–How to configure the F-CPU and the F-I/O
–How to program the F-CPU in an F-FBD or an F-LAD
●SIMATIC Industrial Software S7 F/FH Systems - Configuring and Programming
(https://support.industry.siemens.com/cs/ww/en/view/109742100). This manual describes
–How to configure the F-CPU and the F-I/O
–how to program the F-CPU in a CFC
●SIMATIC Industrial Software SIMATIC Safety - Configuring and Programming
(https://support.industry.siemens.com/cs/ww/en/view/54110126)
Reference is made to the above-mentioned operating instructions and manuals at the
appropriate points in this system manual.
Further information about SIMOCODE pro can be found on the Internet at:
●SIMOCODE pro (https://www.siemens.com/simocode)
●Information and Download Center (https://www.siemens.com/sirius/infomaterial)
●Siemens Industry Online Support (SIOS) (https://www.siemens.com/sirius/support)
●ATEX (www.siemens.com/sirius/atex)
●Certificates (https://www.siemens.com/sirius/approvals)
Additional support (service and support)
Technical Assistance:
Phone: [phone] (8 a.m. to 5 p.m. CET)
Fax: [phone]
Email: [e-mail]
Internet: Support Request (https://www.siemens.com/sirius/technical-assistance)

Introduction
1.1 Important information
SIMOCODE pro - Fail-Safe Digital Modules
Manual, 11/2017, NEB631679702000/RS-AA/002 11
Scope
This manual applies to the modules of SIMOCODE pro Safety with the following article
numbers:
●3UF7320-1AB00-0 (product version E01 and later)
●3UF7320-1AU00-0 (product version E01 and later)
●3UF7330-1AB00-0 (product version E01 and later)
●3UF7330-1AU00-0 (product version E01 and later).
Siemens reserves the right to issue a Product Information which contains up-to-date
information about new components and new product versions of components.
Manual Collection
A Manual Collection (https://support.industry.siemens.com/cs/document/109743951), a
collection of the following five SIMOCODE pro manuals, is available in Industry Online
Support:
●SIMOCODE pro - 1 Getting Started
●SIMOCODE pro - 2 System Manual
●SIMOCODE pro - 3 Parameterization
●SIMOCODE pro - 4 Applications
●SIMOCODE pro - 5 Communication.
Orientation aids
The manual contains various features supporting quick access to specific information:
●Table of contents at the beginning of the manual
●Comprehensive index at the end of the manual for quick access to information on specific
subjects
Standards
The safety-specific technical data contained in this manual refer to the following standards:
●ISO 13849:2015
●IEC 61508-1:2010
●IEC 61508-2:2010
●IEC 61508-3:2010
●EN 62061:2005
●DIN 60204-1:2016.

Introduction
1.2 Security information
12
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1.2
Security information
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens’ products and solutions only form one element of such a concept.
Customer is responsible to prevent unauthorized access to its plants, systems, machines
and networks. Systems, machines and components should only be connected to the
enterprise network or the internet if and to the extent necessary and with appropriate security
measures (e.g. use of firewalls and network segmentation) in place.
Additionally, Siemens’ guidance on appropriate security measures should be taken into
account. For more information about industrial security, please visit:
(https://www.siemens.com/industrialsecurity)
Siemens’ products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends to apply product updates as soon as available and to
always use the latest product versions. Use of product versions that are no longer supported,
and failure to apply latest updates may increase customer’s exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed under:
(https://www.siemens.com/industrialsecurity)
1.3
Current information about operational safety
Important note for maintaining operational safety of your system
DANGER
Hazardous Voltage
Can Cause Death, Serious Injury or Risk of Property Damage
Please take note of our latest information!
Systems with safety-related characteristics are subject to special operational safety
requirements on the part of the operator. The supplier is also obliged to comply with special
product monitoring measures. For this reason, we publish a special newsletter containing
information on product developments and features that are (or could be) relevant to
operation of safety-related systems. By subscribing to the appropriate newsletter in the
Industry newsletter system (https://www.industry.siemens.com/newsletter), you will ensure
that you are always up-to-date and able to make changes to your system, when necessary.
Sign on to the following newsletter under "Products & Solutions":
•Control Components and System Engineering News
•Safety Integrated Newsletter.

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Safety notes
2
2.1
Liability disclaimer
Liability disclaimer
The products described in the system manual were developed to perform safety-oriented
functions as part of an overall system or machine. A complete safety-oriented system
generally features sensors, evaluation units, signaling units, and reliable shutdown concepts.
It is the responsibility of the manufacturer to ensure that the system or machine is functioning
properly as a whole. Siemens AG, its regional offices, and associated companies
(hereinafter referred to as "Siemens") cannot guarantee all the properties of a whole plant
system or machine that has not been designed by Siemens.
Nor can Siemens assume liability for recommendations that appear or are implied in the
following description. No new guarantee, warranty, or liability claims beyond the scope of the
Siemens general terms of supply are to be derived or inferred from the following description.

Safety notes
2.2 Support
14
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2.2
Support
Up-to-the-minute information
You can obtain further assistance by calling the following numbers:
Technical Assistance:
Phone: [phone] (8 a.m. to 5 p.m. CET)
Fax: [phone]
Email: [e-mail]
Internet: Support Request (https://www.siemens.com/sirius/technical-assistance)

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SIMOCODE pro Safety
3
The SIMOCODE pro V motor management system has two modules/safety relays for the
safety-related tripping of motors:
●DM-F Local fail-safe digital module
●DM-F PROFIsafe fail-safe digital module
These modules conform to the general requirements for emergency stop devices or safety
circuits described in DIN EN ISO 13849 and EN 60204-1.
The maximum performance / safety integrity levels are as follows, depending on the external
circuitry:
●PL e with Category 4 according to EN ISO 13849-1 or
●SIL 3 according to IEC 61508, EN 62061.
Safety engineering and safety-related functions
●Are exclusively restricted to the fail-safe digital modules.
●Therefore have no direct impact on existing SIMOCODE pro components and concepts.
The strict separation of SIMOCODE pro standard functions and safety-related functions
prevents unwanted mutual interference between these functions and allows shared functions
to be optimally combined.
DM-F Local fail-safe digital module
The DM-F Local fail-safe digital module facilitates safety-related tripping of a motor feeder by
means of a hardware signal that is detected and evaluated by the module.
DM-F PROFIsafe fail-safe digital module
The DM-F PROFIsafe fail-safe digital module facilitates safety-related tripping of a motor
feeder from a fail-safe controller (F-CPU). The controller is controlled over
PROFIBUS / PROFINET with the fail-safe PROFIsafe profile.

SIMOCODE pro Safety
3.1 Overview of functions
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3.1
Overview of functions
The fail-safe SIMOCODE pro Safety digital modules expand the motor management system
with functions to facilitate safety-related tripping of motors.
DM-F Local
The DM-F Local is a solution for autonomous emergency stop applications in which a 1:1
relationship must be established between the sensor and the motor feeder requiring safety-
related tripping.
This safety relay is integrated into the existing SIMOCODE pro V system as a fail-safe
module via the SIMOCODE pro system interface. The safety-related function is only
implemented in the fail-safe DM-F Local digital module.
DM-F PROFIsafe
The DM-F PROFIsafe is a solution for distributed safety applications. In conjunction with fail-
safe controllers, safety-related signals are transmitted to the DM-F PROFIsafe over
PROFIBUS / PROFIsafe or PROFINET / PROFIsafe.
This version is a fail-safe, digital relay output module that can be tripped in a safety-related
way by a higher-level fail-safe controller (F-CPU) by means of PROFIsafe.
3.2
Device versions
Table 3- 1 Device versions with order numbers
Rated control
supply voltage
Designation
Order number
24 V DC
Fail-safe Local digital module: DM-F Local
3UF7320-1AB00-0
AC/DC 110 V to 240 V Fail-safe Local digital module: DM-F Local 3UF7320-1AU00-0
24 V DC
PROFIsafe fail-safe digital module: DM-F PROFIsafe
3UF7330-1AB00-0
AC/DC 110 V to 240 V PROFIsafe fail-safe digital module: DM-F PROFIsafe 3UF7330-1AU00-0

SIMOCODE pro Safety
3.3 Failsafe DM-F LOCAL digital module
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3.3
Failsafe DM-F LOCAL digital module
Safety-related function
The safety-related function comprises:
●The safe state is the OFF state (enabling circuits opened)
●Tripping of a motor by controlling the actuators (the contactors that switch the motor on
and off) in a safety-related way.
●Safety-related evaluation of
–Hardware signals, e.g. fail-safe output, or
–Sensors, e.g. emergency stop actuators that are detected and evaluated locally, i.e. in
the safety relay.

SIMOCODE pro Safety
3.3 Failsafe DM-F LOCAL digital module
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Standard function (non-safety-related)
The non-safety-related standard function comprises:
●Operational control of the actuators (contactors) that switch the motor on and off
●Diagnostic information (e.g. safety-related tripping, fault in the sensor circuit)
The DM-F Local is available in the following versions:
24 V DC:
Figure 3-1 DM-F Local 24 V DC with sensor inputs, feedback and relay enabling circuits, stop
category 0 according to EN 60204-1

SIMOCODE pro Safety
3.3 Failsafe DM-F LOCAL digital module
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110 to 240 V AC/DC:
Figure 3-2 DM-F Local 110-240 V AC/DC with sensor inputs, feedback and relay enabling circuits,
stop category 0 according to EN 60204-1

SIMOCODE pro Safety
3.4 Failsafe DM-F PROFIsafe digital module
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3.4
Failsafe DM-F PROFIsafe digital module
Safety-related function
The safety-related function comprises:
●The safe state is the OFF state (enabling circuits opened)
●Tripping of a motor by controlling the actuators (the contactors that switch the motor on
and off) in a safety-related way.
●Safety-related evaluation of data that is received from a fail-safe controller (F-CPU) via
the PROFIsafe profile over the bus and system interface.
Standard function (non-safety-related)
The non-safety-related standard function comprises
●Operational control of the actuators (contactors) that switch the motor on and off
●Diagnostic information (e.g. safety-related tripping)
The DM-F PROFIsafe fail-safe digital module is available in the following versions:
●24 V DC:
Figure 3-3 DM-F PROFIsafe 24 V DC with feedback and relay enabling circuits, tripping by
means of PROFIsafe, stop category 0 according to EN 60204-1