Siemens SIPLUS ECC8000 User manual

SIPLUS ECC8000
Function unit
SYS-101A
Operating Instructions
05/2011
A5E03431563F-01
Introduction
1
Safety instructions
2
Description
3
Application planning
4
Installation
5
Connection
6
Maintenance and repair
7
Dimensional drawings
8
Technical data
9
Appendix
A

Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the relevant information is not taken into account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E03431563F-01
Ⓟ 06/2011
Copyright © Siemens AG 2011.
Technical data subject to change

SYS-101A
Operating Instructions, 05/2011, A5E03431563F-01 3
Table of contents
1 Introduction................................................................................................................................................ 5
1.1 About this documentation ..............................................................................................................5
1.2 Recycling and disposal ..................................................................................................................5
2 Safety instructions ..................................................................................................................................... 7
3 Description................................................................................................................................................. 9
3.1 SYS-101A features ........................................................................................................................9
3.2 Ordering data .................................................................................................................................9
3.3 Structure of the function unit........................................................................................................10
3.4 Diagnostics on CM-100................................................................................................................11
3.5 Application example.....................................................................................................................13
4 Application planning................................................................................................................................. 15
5 Installation ............................................................................................................................................... 17
6 Connection .............................................................................................................................................. 19
6.1 Overview ......................................................................................................................................19
6.2 Connecting terminals and terminal assignment...........................................................................19
6.3 Wiring and commissioning...........................................................................................................21
7 Maintenance and repair........................................................................................................................... 23
8 Dimensional drawings.............................................................................................................................. 25
9 Technical data ......................................................................................................................................... 27
A Appendix.................................................................................................................................................. 31
A.1 Service & Support ........................................................................................................................31
A.2 Approvals .....................................................................................................................................32
A.3 List of abbreviations .....................................................................................................................34
Index........................................................................................................................................................ 35

Table of contents
SYS-101A
4 Operating Instructions, 05/2011, A5E03431563F-01

SYS-101A
Operating Instructions, 05/2011, A5E03431563F-01 5
Introduction 1
1.1 About this documentation
Purpose of this documentation
These operating instructions contain all the information you require to commission and use
the SIPLUS ECC8000 function unit.
It is intended for use by electrically skilled persons who commission the device.
Scope of validity of this documentation
This documentation is valid for the SIPLUS ECC function unit described in the operating
instructions, and refers to the state of delivery starting May 2011.
The described product is based on the following standard
Based on IEC 61851-1:2001: Charging mode 3.
Conventions
Within this manual, both the long name, such as SIPLUS ECC8000 SYS-101A, as well as
the short name, such as SYS-101A, are used for the product designations of the SIPLUS
ECC products.
Trademarks
SIPLUS ® is a registered trademark of Siemens AG.
History
Previous editions of these Operating Instructions:
Edition Comment
05/2011 First edition
1.2 Recycling and disposal
The devices of the SIPLUS ECC product line are ecologically compatible, and thus suitable
for recycling. For environmentally compliant recycling and disposal of your electronic waste,
please contact a company certified for the disposal of such waste.

Introduction
1.2 Recycling and disposal
SYS-101A
6 Operating Instructions, 05/2011, A5E03431563F-01

SYS-101A
Operating Instructions, 05/2011, A5E03431563F-01 7
Safety instructions 2
CAUTION
Please observe the safety instructions and legal notes on the back of the cover sheet of this
document.
This device corresponds to the approvals printed on the type plate. If you have questions
about the validity of the installation in the planned environment, please contact your service
representative.
CAUTION
Alterations to the devices are not permitted. Failure to observe this requirement shall
constitute a revocation of the manufacturer's warranty.
WARNING
Voltage hazards
Contact with live components can result in serious injuries. Disconnect the system and all
devices from the power supply before starting work.
Note that the device itself has no switch disconnector! Disconnect the device from the
power supply using your in-house fuse box.
Repairs and defects
Defective devices must be disposed of in compliance with the applicable environmental
requirements.
WARNING
Unauthorized opening of the device may result in substantial damage to equipment or
endanger the user.

Safety instructions
SYS-101A
8 Operating Instructions, 05/2011, A5E03431563F-01

SYS-101A
Operating Instructions, 05/2011, A5E03431563F-01 9
Description 3
3.1 SYS-101A features
The SYS-101A function unit is part of the SIPLUS product family ECC8000 (Electrical
Charging Components).
The SIPLUS ECC8000 SYS-101A function unit is used as a subsystem for wall boxes, i.e.
for charging stations for electric vehicles at home (e.g. garages). A complete system is
available containing the function unit as an already fully wired and tested subsystem with an
enclosure and other components.
SYS-101A function unit Features
Areas of application and
use
Function unit for charging stations at home
(home charging)
Installation Installation in external enclosure possible
(see Section Installation (Page 17))
Charging outlet One charging outlet with fixed charging
current
Charging current 16 A
LED Display of operating state on SIPLUS
ECC1000 CM-100 charging controller
Connection elements Operating voltage input
Vehicle interface
3.2 Ordering data
Product name Order No.
SIPLUS ECC8000 SYS-101A 6FE1086-0SY00-0AA0

Description
3.3 Structure of the function unit
SYS-101A
10 Operating Instructions, 05/2011, A5E03431563F-01
3.3 Structure of the function unit
The SIPLUS ECC8000 SYS-101A function unit consists of a mounting plate on which the
required individual components, such as circuit-breaker, main contactor, CM-100, etc. are
mounted and wired together. In the following you can see the structure of the function unit
with all the individual components:










① SIPLUS ECC1000 CM-100 charging controller
② Functional grounding
③ Main contactor
④ Circuit breaker
⑤ X2: Terminal block for power outlet and signals from / to the vehicle
⑥ X1: Terminal block for infeed of power supply
⑦ Protective ground
⑧ Residual-current circuit-breaker (RCCB)
⑨ Circuit breaker
⑩ X4: Terminal block for potential distribution
Figure 3-1 Structure of the SYS-101A function unit