Siemens SINAMICS S120 Quick start guide

SINAMICS S120 Commissioning
SINAMICS S120
sinamics
s
Commissioning Manual 07/2007

Preface
Preparations for
Commissioning
1
Commissioning
2
Diagnosis
3
Parameterizing using the
BOP20 (Basic Operator
Panel 20)
4
Appendix
A
SINAMICS
S120
Commissioning
Commissioning Manual
(IH1), 07/2007
6SL3097-2AF00-0BP7
Applies to:
Firmware version FW2.5 SP1

Safety Guidelines
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning and
operation of a device/system may only be performed by qualified personnel. Within the context of the safety notes
in this documentation qualified persons are defined as persons who are authorized to commission, ground and
label devices, systems and circuits in accordance with established safety practices and standards.
Prescribed Usage
Note the following:
WARNING
This device may only be used for the applications described in the catalog or the technical description and only
in connection with devices or components from other manufacturers which have been approved or
recommended by Siemens. Correct, reliable operation of the product requires proper transport, storage,
positioning and assembly as well as careful operation and maintenance.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this
publication may be trademarks whose use by third parties for their own purposes could violate the rights of the
owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Automation and Drives
Postfach 48 48
90327 NÜRNBERG
GERMANY
Ordernumber: 6SL3097-2AF00-0BP7
Ⓟ 08/2007
Copyright © Siemens AG 2007.
Technical data subject to change

Commissioning
Commissioning Manual, (IH1), 07/2007 Edition, 6SL3097-2AF00-0BP7 5
Preface
SINAMICS documentation
The SINAMICS documentation is organized in two parts:
● General documentation/catalogs
● Manufacturer/service documentation
A current overview of the documentation in the available languages is provided on the
Internet:
http://www.siemens.com/motioncontrol
Select the menu items "Support" --> "Technical Documentation" --> "Overview of
Publications."
The Internet version of DOConCD (DOConWEB) is available on the Internet:
http://www.automation.siemens.com/doconweb
Information on the range of training courses and FAQs (Frequently Asked Questions) are
available on the Internet:
http://www.siemens.com/motioncontrol
Select the menu item "Support".
Usage phases and their tools/documents (as an example)
Table 1 Usage phases and the available documents/tools
Usage phase Document/tool
Orientation SINAMICS S Sales Documentation
Planning/configuration •SIZER Configuration Tool
•Configuration Manuals, Motors
Deciding/ordering SINAMICS S Catalogs
Installation/assembly •SINAMICS S120 Equipment Manual for Control Units and
Additional System Components
•SINAMICS S120 Equipment Manual for Booksize Power
Units
•SINAMICS S120 Equipment Manual for Chassis Power
Units
•SINAMICS S120 Equipment Manual for AC Drives

Preface
Commissioning
6 Commissioning Manual, (IH1), 07/2007 Edition, 6SL3097-2AF00-0BP7
Usage phase Document/tool
Commissioning •STARTER Parameterization and Commissioning Tool
•SINAMICS S120 Getting Started
•SINAMICS S120 Commissioning Manual
•SINAMICS S120 CANopen Commissioning Manual
•SINAMICS S120 Function Manual
•SINAMICS S List Manual
Usage/operation •SINAMICS S120 Commissioning Manual
•SINAMICS S List Manual
Maintenance/servicing •SINAMICS S120 Commissioning Manual
•SINAMICS S List Manual
Target group
This documentation is intended for machine manufacturers, commissioning engineers, and
service personnel who use the SINAMICS S drive system.
Benefits
The Commissioning Manual describes all the information, procedures and operational
instructions required for commissioning and servicing SINAMICS S120.
The Commissioning Manual is structured as follows:
Chapter 1 Preparations for Commissioning
Chapter 2 Commissioning
Chapter 3 Diagnostics
Chapter 4 Parameterizing using the BOP20
(Basic Operator Panel 20)
Search tools
The following guides are provided to help you locate information in this manual:
1. Contents
2. List of abbreviations
3. Index
Standard scope
The scope of the functionality described in this document may differ from the scope of the
functionality of the drive system that is actually supplied.
● It may be possible for other functions not described in this documentation to be executed
in the drive system. However, no claim can be made regarding the availability of these
functions when the equipment is first supplied or in the event of servicing.
● Functions that are not available in a particular product version of the drive system may be
described in the documentation. The functionality of the supplied drive system should
only be taken from the ordering documentation.

Preface
Commissioning
Commissioning Manual, (IH1), 07/2007 Edition, 6SL3097-2AF00-0BP7 7
● Extensions or changes made by the machine manufacturer must be documented by the
machine manufacturer.
For reasons of clarity, this documentation does not contain all of the detailed information on
all of the product types. This documentation cannot take into consideration every
conceivable type of installation, operation and service/maintenance.
Technical Support
If you have any questions, please contact us on the following hotline:
European and African time zones
A&D Technical Support
Tel.: [phone] - 222
Fax: [phone] - 223
Internet: http://www.siemens.de/automation/support-request
Asian and Australian time zones
A&D Technical Support
Tel: [phone]
Fax: [phone]
E-mail: [e-mail]
American time zone
A&D Technical Support
Tel: [phone]
Fax: [phone]
E-mail: techsupport.s[email protected]
Note
National telephone numbers for technical support are provided under the following Internet
address:
http://www.siemens.com/automation/service&support
Questions on the manual
Please send any questions about the technical documentation (e.g. suggestions for
improvement, corrections) to the following fax number or e-mail address:
Fax: [phone] / 98 - 63315
E-mail: [email protected]m
Fax form: Refer to the reply form at the end of this manual

Preface
Commissioning
8 Commissioning Manual, (IH1), 07/2007 Edition, 6SL3097-2AF00-0BP7
Internet address for SINAMICS
http://www.siemens.com/sinamics.
EC Declaration of Conformity
The EC Declaration of Conformity for the EMC Directive can be obtained from:
● Internet
http://www.ad.siemens.de/csinfo
Product/order number: 15257461
● Branch offices
For the responsible regional offices of the A&D MC business division of Siemens AG.
Notation
The following notation and abbreviations are used in this documentation:
Notation for parameters (examples):
● p0918 Adjustable parameter 918
● r1024 Visualization parameter 1024
● p1070[1] Adjustable parameter 1070, index 1
● p2098[1].3 Adjustable parameter 2098, index 1, bit 3
● p0099[0...3] Adjustable parameter 99, indices 0 to 3
● r0945[2](3) Visualization parameter 945, index 2 of drive object 3
● p0795.4 Adjustable parameter 795, bit 4
Notation for faults and alarms (examples):
● F12345 Fault 12345
● A67890 Alarm 67890

Preface
Commissioning
Commissioning Manual, (IH1), 07/2007 Edition, 6SL3097-2AF00-0BP7 9
ESD Notes
CAUTION
Electrostatic sensitive devices (ESD) are single components, integrated circuits or devices
that can be damaged by electrostatic fields or electrostatic discharges.
Regulations for the ESD handling:
During the handling of electronic components, pay attention to the grounding of the person,
workplace and packaging!
Electronic components may be touched by persons only when
•these persons are grounded using an ESD bracelet, or
•these persons in ESD areas with a conducting floor wear ESD shoes or ESD grounding
straps.
Electronic components should be touched only when this is unavoidable. The touching is
permitted only on the front panel or on the circuit board edge.
Electronic components must not be brought into contact with plastics or clothing made of
artificial fibers.
Electronic components may only be placed on conducting surfaces (table with ESD coating,
conducting ESD foamed material, ESD packing bag, ESD transport container).
Electronic components may not be placed near display units, monitors or televisions
(minimum distance from the screen > 10 cm).
Measurements may be made on electronic components when the measuring unit is
grounded (e.g. with a protective conductor) or prior to measuring with a potential-free
measuring unit, the measuring head is briefly discharged (e.g. by touching a bare metal
housing).

Preface
Commissioning
10 Commissioning Manual, (IH1), 07/2007 Edition, 6SL3097-2AF00-0BP7
Safety-related information
DANGER
•Commissioning must not start until you have ensured that the machine in which the
components described here are to be installed complies with Directive 98/37/EC.
•SINAMICS devices and AC motors may only be commissioned by suitably qualified
personnel.
•The personnel must take into account the information provided in the technical customer
documentation for the product, and be familiar with and observe the specified danger
and warning notices.
•When electrical equipment and motors are operated, the electrical circuits automatically
conduct a dangerous voltage.
•Dangerous mechanical movements are possible during system operations.
•All the work carried-out on the electrical machine or system must be carried-out with it in
a no-voltage condition.
•SINAMICS devices with AC motors may only be connected to the power supply via an
AC-DC residual-current-operated device with selective switching once verification has
been provided that the SINAMICS device is compatible with the residual-current-
operated device in accordance with EN 50178, Chapter 5.2.11.2.
WARNING
•The successful and safe operation of this equipment and motors is dependent on
professional transport, storage, installation and mounting as well as careful operations,
service and maintenance.
•Information and data from the catalogs and quotations also apply to special versions of
the equipment and motors.
•In addition to the danger and warning information provided in the technical customer
documentation, the applicable national, local, and plant-specific regulations and
requirements must be taken into account.
•Only protective extra-low voltages (PELV) that comply with EN60204-1 may be
connected to all connections and terminals between 0 and 48 V.
CAUTION
•The motors can have surface temperatures of over +80 °C.
•This is why temperature-sensitive components, e.g. cables or electronic components
must not be in contact with or attached to the motor.
•When connecting up cables, please ensure that they
– are not damaged
– are not subject to tensile stress
– cannot be touched by rotating components.