Siemens SINAMICS S120 Technical Document

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SINAMICS
S120
AC Drive
Manual
06/2019
6SL3097
-5AL00-0BP1
Introduction
1
Fundamental safety
instructions
2
System overview
3
Mains connection and line-
side power components
4
Power Modules
5
DC link components
6
Motor-side power
components
7
Control Units, Control Unit
Adapters and operating
components
8
Supplementary system
components and encoder
system integration
9
Accessories
10
Cabinet design and EMC for
components, Blocksize
format
11
Service and maintenance
12
Appendix
A

Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Digital Industries
Postfach 48 48
90026 NÜRNBERG
GERMANY
Document order number: 6SL3097-5AL00-0BP1
Ⓟ07/2019 Subject to change
Copyright © Siemens AG 2006 - 2019.
All rights reserved

Table of contents
1 Introduction........................................................................................................................................... 13
1.1 The SINAMICS converter family.............................................................................................13
1.2 General information about SINAMICS documentation ...........................................................13
1.3 Usage phases and their documents/tools (as an example)....................................................14
1.4 Where can the various topics be found? ................................................................................16
1.5 Training and support...............................................................................................................17
1.6 Directives, standards, certificates ...........................................................................................17
1.7 Additional information .............................................................................................................19
1.8 General Data Protection Regulation .......................................................................................21
2 Fundamental safety instructions............................................................................................................ 23
2.1 General safety instructions .....................................................................................................23
2.2 Equipment damage due to electric fields or electrostatic discharge ......................................28
2.3 Warranty and liability for application examples ......................................................................29
2.4 Industrial security ....................................................................................................................29
2.5 Residual risks of power drive systems....................................................................................31
3 System overview................................................................................................................................... 33
3.1 Field of application ..................................................................................................................33
3.2 Platform Concept and Totally Integrated Automation.............................................................34
3.3 Overview, SINAMICS S120 AC Drive.....................................................................................35
3.4 SINAMICS S120 components ................................................................................................37
3.5 System data ............................................................................................................................38
3.5.1 System data for PM240-2 Blocksize Power Modules.............................................................39
3.5.2 Safety data for Power Modules, chassis format .....................................................................42
4 Mains connection and line-side power components ............................................................................... 45
4.1 Introduction .............................................................................................................................45
4.2 Information on the disconnector unit.......................................................................................47
4.3 Overcurrent protection by means of line fuses and circuit breakers ......................................47
4.3.1 Power Modules, blocksize format ...........................................................................................47
4.3.2 Power Modules chassis format...............................................................................................48
4.3.2.1 Line fuses and circuit breaker for Power Modules, chassis format ........................................48
4.4 Using residual current protective devices (RCD)....................................................................48
4.5 Line contactors........................................................................................................................49
4.6 Line filter .................................................................................................................................50
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4.6.1 Description ............................................................................................................................. 50
4.6.2 Safety instructions for line filters ............................................................................................ 51
4.6.3 Electromagnetic compatibility (EMC) of the system .............................................................. 52
4.6.4 Dimension drawings............................................................................................................... 54
4.6.5 Mounting ................................................................................................................................ 58
4.6.6 Technical data........................................................................................................................ 59
4.6.6.1 Technical data, Blocksize line filter........................................................................................ 59
4.6.6.2 Technical data, Chassis line filter .......................................................................................... 59
4.7 Line reactors .......................................................................................................................... 61
4.7.1 Description ............................................................................................................................. 61
4.7.2 Safety instructions for line reactors........................................................................................ 61
4.7.3 Dimension drawings............................................................................................................... 62
4.7.4 Mounting ................................................................................................................................ 64
4.7.5 Electrical Connection ............................................................................................................. 65
4.7.6 Technical data........................................................................................................................ 66
4.7.6.1 Blocksize line reactors ........................................................................................................... 66
4.7.6.2 Chassis line reactors.............................................................................................................. 67
4.8 Line connection variants ........................................................................................................ 68
4.8.1 Operation on different line system configurations.................................................................. 68
4.8.2 Methods of line connection .................................................................................................... 70
4.8.3 Operation of the line connection components on the supply line .......................................... 71
4.8.4 Operation of the line connection components via an autotransformer .................................. 72
4.8.5 Operation of the line connection components via an isolating transformer ........................... 73
5 Power Modules ..................................................................................................................................... 75
5.1 Safety instructions for Power Modules .................................................................................. 75
5.2 Blocksize Power Modules (PM240-2) .................................................................................... 76
5.2.1 Description of PM240-2 ......................................................................................................... 76
5.2.2 Requirements for UL/cUL/CSA .............................................................................................. 80
5.2.3 Interface description............................................................................................................... 82
5.2.3.1 Overview ................................................................................................................................ 82
5.2.3.2 Line supply connection .......................................................................................................... 88
5.2.3.3 Motor connection.................................................................................................................... 89
5.2.3.4 Braking resistor and DC link connection................................................................................ 90
5.2.3.5 Safe brake relay connection .................................................................................................. 92
5.2.3.6 STO via Power Module terminals .......................................................................................... 92
5.2.4 Connection example .............................................................................................................. 94
5.2.5 Dimension drawings............................................................................................................... 96
5.2.5.1 Power Modules with internal cooling...................................................................................... 96
5.2.5.2 Push through Power Modules.............................................................................................. 104
5.2.5.3 Drilling patterns .................................................................................................................... 108
5.2.6 Mounting .............................................................................................................................. 109
5.2.6.1 Mounting dimensions and tightening torques ...................................................................... 110
5.2.6.2 Mounting the shield connection plate .................................................................................. 111
5.2.7 Electrical connection ............................................................................................................ 114
5.2.7.1 Special issues when connecting Power Modules FSG........................................................ 114
5.2.8 Technical data...................................................................................................................... 115
5.2.8.1 200 V Power Modules.......................................................................................................... 116
5.2.8.2 400 V Power Modules.......................................................................................................... 123
5.2.8.3 690 V Power Modules.......................................................................................................... 131
5.2.8.4 Harmonic currents................................................................................................................ 136
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5.2.9 Characteristics ......................................................................................................................136
5.2.9.1 Current derating ....................................................................................................................136
5.2.9.2 Overload capability ...............................................................................................................139
5.3 Power Modules Chassis .......................................................................................................141
5.3.1 Description ............................................................................................................................141
5.3.2 Interface description..............................................................................................................142
5.3.2.1 Overview ...............................................................................................................................142
5.3.2.2 Terminal Block X9.................................................................................................................143
5.3.2.3 DCPS, DCNS connection for a dv/dt filter ............................................................................144
5.3.2.4 X41 EP terminal / temperature sensor connection ...............................................................144
5.3.2.5 X42 terminal strip ..................................................................................................................146
5.3.2.6 X46 Brake control and monitoring ........................................................................................146
5.3.2.7 DRIVE-CLiQ interface X400-X402........................................................................................147
5.3.2.8 Meaning of the LEDs on the Power Module .........................................................................147
5.3.3 Connection example .............................................................................................................149
5.3.4 Dimension drawings..............................................................................................................150
5.3.5 Electrical connection .............................................................................................................152
5.3.6 Technical data.......................................................................................................................154
5.3.7 Characteristics ......................................................................................................................155
5.3.7.1 Current derating ....................................................................................................................155
5.3.7.2 Overload capability ...............................................................................................................157
6 DC link components............................................................................................................................ 159
6.1 Blocksize...............................................................................................................................159
6.1.1 Braking resistors ...................................................................................................................159
6.1.1.1 Description ............................................................................................................................159
6.1.1.2 Safety instructions for blocksize braking resistors................................................................160
6.1.1.3 Connection examples ...........................................................................................................161
6.1.1.4 Dimension drawings..............................................................................................................162
6.1.1.5 Installation.............................................................................................................................164
6.1.1.6 Technical data.......................................................................................................................165
6.2 Chassis .................................................................................................................................171
6.2.1 Braking Modules ...................................................................................................................171
6.2.1.1 Description ............................................................................................................................171
6.2.1.2 Safety instructions for Braking Modules chassis format .......................................................172
6.2.1.3 Braking Module for frame size FX ........................................................................................173
6.2.1.4 Braking Module for frame size GX........................................................................................174
6.2.1.5 Connection example .............................................................................................................175
6.2.1.6 Braking resistor connection X1 .............................................................................................175
6.2.1.7 X21 digital inputs/outputs......................................................................................................176
6.2.1.8 S1 Threshold switch..............................................................................................................177
6.2.1.9 Installing a Braking Module in a Power Module, frame size FX ...........................................178
6.2.1.10 Installing a Braking Module in a Power Module, frame size GX...........................................180
6.2.1.11 Technical data.......................................................................................................................181
6.2.2 Braking resistors ...................................................................................................................182
6.2.2.1 Description ............................................................................................................................182
6.2.2.2 Safety instructions for braking resistors chassis format .......................................................183
6.2.2.3 Dimension drawing ...............................................................................................................185
6.2.2.4 Electrical connection .............................................................................................................186
6.2.2.5 Technical data.......................................................................................................................187
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7 Motor-side power components .............................................................................................................189
7.1 Blocksize .............................................................................................................................. 189
7.1.1 Motor reactors ...................................................................................................................... 189
7.1.1.1 Description ........................................................................................................................... 189
7.1.1.2 Safety instructions for motor reactors .................................................................................. 190
7.1.1.3 Dimension drawings............................................................................................................. 191
7.1.1.4 Mounting .............................................................................................................................. 195
7.1.1.5 Electrical connection ............................................................................................................ 196
7.1.1.6 Technical data...................................................................................................................... 196
7.2 Chassis ................................................................................................................................ 199
7.2.1 Motor reactors ...................................................................................................................... 199
7.2.1.1 Description ........................................................................................................................... 199
7.2.1.2 Safety instructions for motor reactors .................................................................................. 200
7.2.1.3 Dimension drawing .............................................................................................................. 201
7.2.1.4 Technical data...................................................................................................................... 202
7.2.2 Sinusoidal filter..................................................................................................................... 202
7.2.2.1 Description ........................................................................................................................... 202
7.2.2.2 Safety instructions for sine-wave filters ............................................................................... 203
7.2.2.3 Dimension drawing .............................................................................................................. 204
7.2.2.4 Technical data...................................................................................................................... 205
7.2.3 dv/dt filter plus Voltage Peak Limiter ................................................................................... 206
7.2.3.1 Description ........................................................................................................................... 206
7.2.3.2 Safety instructions for du/dt filter plus Voltage Peak Limiter ............................................... 207
7.2.3.3 Interface description............................................................................................................. 209
7.2.3.4 Connecting the dv/dt filter plus Voltage Peak Limiter .......................................................... 210
7.2.3.5 Dimension drawing, dv/dt reactor ........................................................................................ 211
7.2.3.6 Dimension drawing of the voltage peak limiter .................................................................... 212
7.2.3.7 Technical data...................................................................................................................... 213
7.2.4 dv/dt filter compact plus Voltage Peak Limiter..................................................................... 214
7.2.4.1 Description ........................................................................................................................... 214
7.2.4.2 Safety instructions for du/dt filter compact plus Voltage Peak Limiter................................. 215
7.2.4.3 Interface description............................................................................................................. 217
7.2.4.4 Connecting the dv/dt filter compact plus Voltage Peak Limiter ........................................... 218
7.2.4.5 Dimension drawing of dv/dt filter compact plus Voltage Peak Limiter ................................. 219
7.2.4.6 Technical data...................................................................................................................... 221
8 Control Units, Control Unit Adapters and operating components...........................................................223
8.1 Introduction .......................................................................................................................... 223
8.1.1 Control Units ........................................................................................................................ 223
8.1.2 Control Unit Adapter ............................................................................................................ 226
8.2 Safety instructions for Control Units and Control Unit Adapters.......................................... 227
8.3 Control Unit CU310-2 PN (PROFINET)............................................................................... 229
8.3.1 Description ........................................................................................................................... 229
8.3.2 Interface description............................................................................................................. 230
8.3.2.1 Overview .............................................................................................................................. 230
8.3.2.2 X22 serial interface (RS232)................................................................................................ 231
8.3.2.3 X23 HTL/TTL/SSI encoder interface.................................................................................... 232
8.3.2.4 X100 DRIVE-CLiQ interface ................................................................................................ 234
8.3.2.5 X120 digital inputs (fail-safe)/EP terminal/temperature sensor ........................................... 235
8.3.2.6 X121 digital inputs/outputs................................................................................................... 237
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8.3.2.7 X124 Electronics power supply.............................................................................................238
8.3.2.8 X127 LAN (Ethernet).............................................................................................................239
8.3.2.9 X130 digital input (fail safe) digital output .............................................................................240
8.3.2.10 X131 digital inputs/outputs and analog input........................................................................241
8.3.2.11 X150 P1/P2 PROFINET........................................................................................................242
8.3.2.12 Measuring sockets ................................................................................................................243
8.3.2.13 S5 DIP switch........................................................................................................................243
8.3.2.14 DIAG button ..........................................................................................................................243
8.3.2.15 RESET button .......................................................................................................................244
8.3.2.16 Memory card .........................................................................................................................244
8.3.3 Connection examples ...........................................................................................................245
8.3.4 Meaning of the LEDs ............................................................................................................247
8.3.4.1 Function of the LEDs ............................................................................................................247
8.3.4.2 Behavior of the LEDs during booting ....................................................................................247
8.3.4.3 Behavior of the LEDs in the operating state .........................................................................248
8.3.5 Dimension drawing ...............................................................................................................250
8.3.6 Technical data.......................................................................................................................251
8.4 Control Unit CU310-2 DP (PROFIBUS)................................................................................251
8.4.1 Description ............................................................................................................................251
8.4.2 Interface description..............................................................................................................252
8.4.2.1 Overview ...............................................................................................................................252
8.4.2.2 X21 PROFIBUS ....................................................................................................................253
8.4.2.3 PROFIBUS address switch...................................................................................................254
8.4.2.4 X22 serial interface (RS232).................................................................................................255
8.4.2.5 X23 HTL/TTL/SSI encoder interface.....................................................................................255
8.4.2.6 X100 DRIVE-CLiQ interface .................................................................................................258
8.4.2.7 X120 digital inputs (fail-safe)/EP terminal/temperature sensor ............................................259
8.4.2.8 X121 digital inputs/outputs....................................................................................................261
8.4.2.9 X124 Electronics power supply.............................................................................................262
8.4.2.10 X127 LAN (Ethernet).............................................................................................................263
8.4.2.11 X130 digital input (fail safe) digital output .............................................................................264
8.4.2.12 X131 digital inputs/outputs and analog input........................................................................265
8.4.2.13 Measuring sockets ................................................................................................................266
8.4.2.14 S5 DIP switch........................................................................................................................267
8.4.2.15 DIAG button ..........................................................................................................................267
8.4.2.16 RESET button .......................................................................................................................267
8.4.2.17 Memory card .........................................................................................................................267
8.4.3 Connection examples ...........................................................................................................269
8.4.4 Meaning of the LEDs ............................................................................................................271
8.4.4.1 Function of the LEDs ............................................................................................................271
8.4.4.2 Behavior of the LEDs during booting ....................................................................................271
8.4.4.3 Behavior of the LEDs in the operating state .........................................................................272
8.4.5 Dimension drawing ...............................................................................................................274
8.4.6 Technical data.......................................................................................................................275
8.5 Control Unit Adapter CUA31.................................................................................................275
8.5.1 Description ............................................................................................................................275
8.5.2 Interface description..............................................................................................................276
8.5.2.1 Overview ...............................................................................................................................
276
8.5.2.2 X200-X202 DRIVE-CLiQ interfaces......................................................................................277
8.5.2.3 X210 EP terminal / temperature sensor................................................................................277
8.5.2.4 X224 electronics power supply .............................................................................................279
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8.5.3 Connection example ............................................................................................................ 279
8.5.4 Meaning of the LEDs ........................................................................................................... 280
8.5.5 Dimension drawing .............................................................................................................. 280
8.5.6 Technical data...................................................................................................................... 281
8.6 Control Unit Adapter CUA32................................................................................................ 281
8.6.1 Description ........................................................................................................................... 281
8.6.2 Interface description............................................................................................................. 282
8.6.2.1 Overview .............................................................................................................................. 282
8.6.2.2 X200-X202 DRIVE-CLiQ interfaces..................................................................................... 283
8.6.2.3 X210 EP terminal / temperature sensor............................................................................... 283
8.6.2.4 X220 HTL/TTL/SSI encoder interface.................................................................................. 285
8.6.2.5 X224 electronics power supply ............................................................................................ 286
8.6.3 Connection example ............................................................................................................ 287
8.6.4 Meaning of the LEDs ........................................................................................................... 287
8.6.5 Dimension drawing .............................................................................................................. 288
8.6.6 Technical data...................................................................................................................... 288
8.7 Mounting Control Units and Control Unit Adapters.............................................................. 289
8.8 Basic Operator Panel BOP20 .............................................................................................. 290
8.8.1 Description ........................................................................................................................... 290
8.8.2 Interface description............................................................................................................. 290
8.8.3 Mounting .............................................................................................................................. 293
9 Supplementary system components and encoder system integration ...................................................295
9.1 Sensor Modules ................................................................................................................... 295
9.1.1 Safety instructions for Sensor Modules Cabinet-Mounted .................................................. 295
9.1.2 Sensor Module Cabinet-Mounted SMC10 ........................................................................... 296
9.1.2.1 Description ........................................................................................................................... 296
9.1.2.2 Interface description............................................................................................................. 297
9.1.2.3 Meaning of the LEDs ........................................................................................................... 300
9.1.2.4 Dimension drawing .............................................................................................................. 302
9.1.2.5 Mounting .............................................................................................................................. 303
9.1.2.6 Technical specifications ....................................................................................................... 304
9.1.3 Sensor Module Cabinet-Mounted SMC20 ........................................................................... 305
9.1.3.1 Description ........................................................................................................................... 305
9.1.3.2 Interface description............................................................................................................. 306
9.1.3.3 Meaning of the LEDs ........................................................................................................... 310
9.1.3.4 Dimension drawing .............................................................................................................. 311
9.1.3.5 Mounting .............................................................................................................................. 312
9.1.3.6 Technical data...................................................................................................................... 313
9.1.4 Sensor Module Cabinet-Mounted SMC30 ........................................................................... 314
9.1.4.1 Description ........................................................................................................................... 314
9.1.4.2 Interface description............................................................................................................. 315
9.1.4.3 Connection examples .......................................................................................................... 320
9.1.4.4 Meaning of the LEDs ........................................................................................................... 322
9.1.4.5 Dimension drawing .............................................................................................................. 323
9.1.4.6 Mounting .............................................................................................................................. 324
9.1.4.7 Protective conductor connection and shield support ........................................................... 325
9.1.4.8 Technical specifications ....................................................................................................... 326
9.2 DRIVE-CLiQ encoder........................................................................................................... 331
9.2.1 Description ........................................................................................................................... 331
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9.2.2 Interface description..............................................................................................................332
9.2.2.1 Overview ...............................................................................................................................332
9.2.2.2 DRIVE-CLiQ interface...........................................................................................................332
9.2.3 Dimension drawings..............................................................................................................333
9.2.4 Installation.............................................................................................................................334
9.2.4.1 Mounting accessories ...........................................................................................................335
9.2.5 Technical data.......................................................................................................................336
9.3 Option module Safe Brake Relay .........................................................................................338
9.3.1 Description ............................................................................................................................338
9.3.2 Safety instructions for Safe Brake Relays ............................................................................338
9.3.3 Interface description..............................................................................................................339
9.3.3.1 Overview ...............................................................................................................................339
9.3.3.2 X524 electronics power supply .............................................................................................339
9.3.3.3 Brake connection ..................................................................................................................340
9.3.4 Connection example .............................................................................................................340
9.3.5 Dimension drawing ...............................................................................................................341
9.3.6 Mounting ...............................................................................................................................341
9.3.7 Technical data.......................................................................................................................341
9.4 Safe Brake Adapter optional module ....................................................................................342
9.4.1 Description ............................................................................................................................342
9.4.2 Safety instructions for Safe Brake Adapters.........................................................................343
9.4.3 Interface description..............................................................................................................344
9.4.3.1 Overview ...............................................................................................................................344
9.4.3.2 X11 interface to the Control Interface Module ......................................................................
345
9.4.3.3 X12 230 V AC power supply.................................................................................................345
9.4.3.4 X14 load connection .............................................................................................................345
9.4.3.5 X15 fast de-energization.......................................................................................................346
9.4.4 Connection example .............................................................................................................346
9.4.5 Dimension drawing ...............................................................................................................347
9.4.6 Mounting ...............................................................................................................................347
9.4.7 Technical data.......................................................................................................................347
10 Accessories ........................................................................................................................................ 349
10.1 DRIVE-CLiQ cabinet bushings .............................................................................................349
10.1.1 Description ............................................................................................................................349
10.1.2 Interface description..............................................................................................................350
10.1.2.1 Overview ...............................................................................................................................350
10.1.3 Dimension drawings..............................................................................................................351
10.1.4 Installation.............................................................................................................................352
10.1.4.1 DRIVE-CLiQ cabinet bushing for cables with DRIVE-CLiQ connectors...............................352
10.1.4.2 DRIVE-CLiQ cabinet bushing for cables with M12 plug/socket............................................354
10.1.5 Technical data.......................................................................................................................355
10.2 DRIVE-CLiQ coupling ...........................................................................................................356
10.2.1 Description ............................................................................................................................356
10.2.2 Interface description..............................................................................................................356
10.2.2.1 Overview ...............................................................................................................................356
10.2.3 Dimension drawing ...............................................................................................................357
10.2.4 Mounting ...............................................................................................................................357
10.2.5 Technical data.......................................................................................................................358
10.3 Mounting frame .....................................................................................................................358
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10.3.1 Description ........................................................................................................................... 358
10.3.2 Dimension drawings............................................................................................................. 359
10.3.3 Mounting .............................................................................................................................. 362
10.4 Mounting handles for Power Modules push through ........................................................... 363
11 Cabinet design and EMC for components, Blocksize format.................................................................365
11.1 General information ............................................................................................................. 365
11.2 Safety instructions for control panel manufacturing............................................................. 366
11.3 Information on electromagnetic compatibility (EMC) ........................................................... 367
11.3.1 General information ............................................................................................................. 367
11.3.2 Environments and categories .............................................................................................. 368
11.3.3 Interference emissions and interference immunity .............................................................. 370
11.4 Cable shielding and routing ................................................................................................. 370
11.5 24 V DC Supply Voltage ...................................................................................................... 372
11.5.1 General ................................................................................................................................ 372
11.5.2 Overcurrent protection ......................................................................................................... 374
11.5.3 Overvoltage protection......................................................................................................... 374
11.5.4 Typical 24 V current consumption of the components......................................................... 375
11.5.5 Selecting power supply units ............................................................................................... 376
11.6 Connection Methods ............................................................................................................ 377
11.6.1 DRIVE-CLiQ signal cables................................................................................................... 377
11.6.1.1 Overview .............................................................................................................................. 377
11.6.1.2 DRIVE-CLiQ signal cables without 24 V DC cores.............................................................. 377
11.6.1.3 DRIVE-CLiQ signal cables MOTION-CONNECT with DRIVE-CLiQ connectors ................ 378
11.6.1.4 MOTION-CONNECT DRIVE-CLiQ signal cables with DRIVE-CLiQ connector and M12
socket................................................................................................................................... 378
11.6.1.5 Comparison of DRIVE-CLiQ signal cables .......................................................................... 380
11.6.1.6 Combined use of MOTION-CONNECT 500 and MOTION-CONNECT 800PLUS .............. 381
11.6.2 Power cables for motors ...................................................................................................... 382
11.6.2.1 Configuring the cable length ................................................................................................ 382
11.6.2.2 Comparison of MOTION-CONNECT power cables............................................................. 383
11.6.3 Spring-loaded terminals ....................................................................................................... 384
11.6.4 Screw terminals.................................................................................................................... 384
11.7 Protective connection and equipotential bonding ................................................................ 385
11.8 Information on control cabinet cooling ................................................................................. 388
11.8.1 General ................................................................................................................................ 388
11.8.2 Ventilation ............................................................................................................................ 389
11.8.3 Power loss of components in rated operation...................................................................... 391
11.8.3.1 General ................................................................................................................................ 391
11.8.3.2 Power loss of Control Units, Control Unit Adapters and Sensor Modules........................... 391
11.8.3.3 Power loss for line reactors and line filters .......................................................................... 392
11.8.3.4 Power loss for Power Modules ............................................................................................ 393
12 Service and maintenance.....................................................................................................................395
12.1 Safety instructions for service and maintenance ................................................................. 395
12.2 Service and maintenance for components, Blocksize format.............................................. 396
12.2.1 Replacing hardware components ........................................................................................ 396
12.2.2 Replacing the fan CU310-2 DP and CU310-2 PN ............................................................... 396
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12.2.3 Replacing the fan on the PM240-2 .......................................................................................398
12.3 Service and maintenance for Chassis format components ..................................................400
12.3.1 Maintenance .........................................................................................................................401
12.3.2 Installation equipment ...........................................................................................................402
12.3.3 Replacing components .........................................................................................................403
12.3.3.1 Replacing the Powerblock, Power Module, frame size FX...................................................403
12.3.3.2 Replacing the Powerblock, Power Module, frame size GX ..................................................406
12.3.3.3 Replacing the Control Interface Module, Power Module, frame size FX..............................409
12.3.3.4 Replacing the Control Interface Module, Power Module, frame size GX .............................411
12.3.3.5 Replacing the fan, Power Module, frame size FX ................................................................413
12.3.3.6 Replacing the fan, Power Module, frame size GX................................................................415
12.4 Forming the DC link capacitors.............................................................................................417
12.5 Recycling and disposal .........................................................................................................420
A Appendix............................................................................................................................................. 421
A.1 List of abbreviations ..............................................................................................................421
A.2 Documentation overview ......................................................................................................433
Index................................................................................................................................................... 435
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Introduction
1
1.1
The SINAMICS converter family
With the SINAMICS converter family, you can solve any individual drive task in the low-
voltage, medium-voltage and DC voltage range. From converters to motors and controllers,
all Siemens drive components are perfectly matched to each other and can be easily
integrated into your existing automation system. With SINAMICS you are prepared for
digitization. You benefit from highly efficient engineering with a variety of tools for the entire
product development and production process. And you also save space in the control
cabinet – thanks to the integrated safety technology.
You can find additional information about SINAMICS at the following address
(http://www.siemens.com/sinamics).
1.2
General information about SINAMICS documentation
SINAMICS documentation
The SINAMICS documentation is organized in the following categories:
●General documentation/catalogs
●User documentation
●Manufacturer/service documentation
Standard scope
The scope of the functionality described in this document can differ from that of the drive
system that is actually supplied.
●Other functions not described in this documentation might be able to be executed in the
drive system. However, no claim can be made regarding the availability of these functions
when the equipment is first supplied or in the event of service.
●The documentation can also contain descriptions of functions that are not available in a
particular product version of the drive system. Please refer to the ordering documentation
only for the functionality of the supplied drive system.
●Extensions or changes made by the machine manufacturer must be documented by the
machine manufacturer.
For reasons of clarity, this documentation does not contain all of the detailed information on
all of the product types, and cannot take into consideration every conceivable type of
installation, operation and service/maintenance.
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Introduction
1.3 Usage phases and their documents/tools (as an example)
Target group
This documentation is intended for machine manufacturers, commissioning engineers, and
service personnel who use the SINAMICS drive system.
Benefits
This manual provides all of the information, procedures and operator actions required for the
particular usage phase.
Siemens MySupport/Documentation
You can find information on how to create your own individual documentation based on
Siemens content and adapt it for your own machine documentation at the following address
(https://support.industry.siemens.com/My/ww/en/documentation).
Additional information
You can find information on the topics below at the following address
(https://support.industry.siemens.com/cs/de/en/view/108993276):
●Ordering documentation/overview of documentation
●Additional links to download documents
●Using documentation online (find and search in manuals/information)
Questions relating to the technical documentation
Please send any questions about the technical documentation (e.g. suggestions for
improvement, corrections) to the following email address
(mailto:[e-mail]).
FAQs
You can find Frequently Asked Questions under Product Support
(https://support.industry.siemens.com/cs/de/en/ps/faq).
1.3
Usage phases and their documents/tools (as an example)
Usage phase
Document/tool
Orientation
SINAMICS S Sales Documentation
Planning/configuration •SIZER Engineering Tool
•Configuration Manuals, Motors
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Introduction
1.3 Usage phases and their documents/tools (as an example)
Usage phase
Document/tool
Deciding/ordering SINAMICS S120 catalogs
•SINAMICS S120 and SIMOTICS (Catalog D 21.4)
•SINAMICS Converters for Single-Axis Drives and SIMOTICS Motors
(Catalog D 31)
•SINAMICS Converters for Single-Axis Drives – Built-In Units (D 31.1)
•SINAMICS Converters for Single-Axis Drives – Distributed Converters (D 31.2)
•SINAMICS S210 Servo Drive System (D 32)
•SINUMERIK 840 Equipment for Machine Tools (Catalog NC 62)
Installation/assembly •SINAMICS S120 Equipment Manual for Control Units and Supplementary System
Components
•SINAMICS S120 Equipment Manual for Booksize Power Units
•SINAMICS S120 Equipment Manual for Booksize Power Units C/D Type
•SINAMICS S120 Equipment Manual for Chassis Power Units
•SINAMICS S120 Equipment Manual for Chassis Power Units, Liquid-cooled
•SINAMICS S120 Equipment Manual water-cooled chassis power units for
common cooling circuits
•SINAMICS S120 Equipment Manual for Chassis Power Units, Air-cooled
•SINAMICS S120 Equipment Manual for AC Drives
•SINAMICS S120 Equipment Manual Combi
•SINAMICS S120M Equipment Manual Distributed Drive Technology
•SINAMICS HLA System Manual Hydraulic Drives
Commissioning •Startdrive Commissioning Tool
•SINAMICS S120 Getting Started
•SINAMICS S120 Commissioning Manual
•SINAMICS S120 Function Manual Drive Functions
•SINAMICS S120 Safety Integrated Function Manual
•SINAMICS S120 Function Manual Communication
•SINAMICS S120/S150 List Manual
•SINAMICS HLA System Manual Hydraulic Drives
Usage/operation •SINAMICS S120 Commissioning Manual
•SINAMICS S120/S150 List Manual
•SINAMICS HLA System Manual Hydraulic Drives
Maintenance/servicing •SINAMICS S120 Commissioning Manual
•SINAMICS S120/S150 List Manual
References •SINAMICS S120/S150 List Manual
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Introduction
1.4 Where can the various topics be found?
1.4
Where can the various topics be found?
Software
Manual
Alarms
Described in order of ascending numbers
SINAMICS S120/S150 List Manual
Parameters Described in order of ascending numbers SINAMICS S120/S150 List Manual
Function block
diagrams
Sorted according to topic
SINAMICS S120/S150 List Manual
Described in order of ascending numbers
Drive functions
SINAMICS S120 Function Manual Drive Functions
Communication topics
SINAMICS S120 Function Manual Communication
2)
Safety Integrated
Basic and Extended Functions
SINAMICS S120 Safety Integrated Function Manual
Basic Functions
SINAMICS S120 Function Manual Drive Functions
Commissioning Of a simple SINAMICS S120 drive with
STARTER
Getting Started1)
Commissioning
With STARTER
SINAMICS S120 Commissioning Manual
1)
Commissioning Of a simple SINAMICS S120 drive with
Startdrive
Getting Started2)
Commissioning
With Startdrive
SINAMICS S120 Commissioning Manual
2)
Web server
SINAMICS S120 Function Manual Drive Functions
Hardware
Manual
Control Units
and expansion
components
•Control Units
•Option Boards
•Terminal Modules
•HUB Modules
•VSM10
•Encoder system
connection
SINAMICS S120 Equipment Manual for Control Units
and Supplementary System Components
Booksize
power units
•Line connection
•Line Modules
•Motor Modules
•DC link
components
•Braking resistors
•Control cabinet
design
SINAMICS S120 Equipment Manual for Booksize
Power Units
Power units, booksize C/D type format SINAMICS S120 Equipment Manual for Booksize
Power Units
C/D Type
Chassis power units
SINAMICS S120 Equipment Manual for Chassis Power
Units, air, liquid or water cooled
AC drive components
SINAMICS S120 Equipment Manual for AC Drives
S120 Combi components
SINAMICS S120 Equipment Manual Combi
Diagnostics via
LEDs
STARTER
SINAMICS S120 Commissioning Manual
1)
Startdrive SINAMICS S120 Commissioning Manual2)
Meaning of the LEDs
Equipment Manuals
High Frequency Drive components SINAMICS S120 System Manual High Frequency
Drives
1)
Up to firmware version 5.1 SP1
2) From firmware version 5.2
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Introduction
1.5 Training and support
1.5
Training and support
Training
At the following address (http://www.siemens.com/sitrain), you can find information about
SITRAIN (Siemens training on products, systems and solutions for automation and drives).
Technical Support
Country-specific telephone numbers for technical support are provided in the Internet at the
following address (https://support.industry.siemens.com/cs/ww/en/sc) in the "Contact" area.
1.6
Directives, standards, certificates
Relevant directives and standards
You can obtain an up-to-date list of currently certified components on request from your local
Siemens office. If you have any questions relating to certifications that have not yet been
completed, please ask your Siemens contact person.
Certificates for download
The certificates can be downloaded from the Internet:
Certificates (https://support.industry.siemens.com/cs/ww/de/ps/13206/cert)
EC Declaration of Conformity
You can find the EC Declaration of Conformity for the relevant directives as well as the
relevant certificates, prototype test certificates, manufacturers declarations and test
certificates for functions relating to functional safety ("Safety Integrated") on the Internet at
the following address (https://support.industry.siemens.com/cs/ww/en/ps/13231/cert).
The following directives and standards are relevant for SINAMICS S devices:
●
European Low Voltage Directive
SINAMICS S devices fulfil the requirements stipulated in the Low-Voltage Directive
2014/35/EU, insofar as they are covered by the application area of this directive.
●
European Machinery Directive
SINAMICS S devices fulfil the requirements stipulated in the Low-Voltage Directive
2006/42/EU, insofar as they are covered by the application area of this directive.
However, the use of the SINAMICS S devices in a typical machine application has been
fully assessed for compliance with the main regulations in this directive concerning health
and safety.
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Introduction
1.6 Directives, standards, certificates
●
Directive 2011/65/EU
SINAMICS S devices comply with the requirements of Directive 2011/65/EU on the
restriction of the use of certain hazardous substances in electrical and electronic devices
(RoHS II).
●
European EMC Directive
SINAMICS S devices comply with the EMC Directive 2014/30/EU.
●
EMC requirements for South Korea
SINAMICS S devices with the KC marking on the type plate satisfy the EMC
requirements for South Korea.
●
Eurasian conformity
SINAMICS S comply with the requirements of the Russia/Belarus/Kazakhstan customs
union (EAC).
●
North American market
SINAMICS S devices provided with one of the test symbols displayed fulfill the
requirements stipulated for the North American market as a component of drive
applications.
You can find the relevant certificates on the Internet pages of the certifier
(http://database.ul.com/cgi-bin/XYV/template/LISEXT/1FRAME/index.html).
●
Specification for semiconductor process equipment voltage drop immunity
SINAMICS S devices meet the requirements of standard SEMI F47-0706.
●
Australia and New Zealand (RCM formerly C-Tick)
SINAMICS S devices showing the test symbols fulfill the EMC requirements for Australia
and New Zealand.
●
Quality systems
Siemens AG employs a quality management system that meets the requirements of ISO
9001 and ISO 14001.
Not relevant standards
China Compulsory Certification
SINAMICS S devices do not fall in the area of validity of the China Compulsory Certification
(CCC).
EMC limit values in South Korea
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