Siemens SINAMICS G130 User manual

Sinusoidal filter
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SINAMICS
SINAMICS G130
Sine-wave filter
Operating Instructions
Control version V4.8
07/2016
A5E00992420A
Safety information
1
General
2
Mechanical installation
3
Electrical installation
4
Technical specifications
5

Siemens AG
Division Process Industries and Drives
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E00992420A
Ⓟ
08/2016 Subject to change
Copyright © Siemens AG 2007 - 2016.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

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Operating Instructions, 07/2016, A5E00992420A 5
Table of contents
1 Safety information ................................................................................................................................... 7
1.1 General safety instructions .......................................................................................................7
1.2 Handling electrostatic sensitive devices (ESD) ......................................................................11
2 General................................................................................................................................................. 13
3 Mechanical installation .......................................................................................................................... 17
4 Electrical installation.............................................................................................................................. 19
5 Technical specifications ........................................................................................................................ 21

Table of contents
6
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Operating Instructions, 07/2016, A5E00992420A

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Safety information
1
1.1
General safety instructions
DANGER
Danger to life due to live parts and other energy sources
Death or serious injury can result when live parts are touched.
•Only work on electrical equipment if you are appropriately qualified.
•Always observe the country-specific safety rules for all work.
Generally, six steps apply when establishing safety:
1. Prepare for shutdown and notify all those who will be affected by the procedure.
2. Disconnect the machine from the supply.
–Switch off the machine.
–Wait until the discharge time specified on the warning labels has elapsed.
–Check that it really is in a zero-voltage state, from phase conductor to phase
conductor and phase conductor to protective conductor.
–Check that every auxiliary circuit is de-energized.
–Ensure that the motors cannot move.
3. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems or
water.
4. Isolate or neutralize all hazardous energy sources by closing switches, grounding or
short-circuiting or closing valves, for example.
5. Take measures to prevent reconnection of the energy sources.
6. Ensure that the correct machine is completely interlocked.
After you have completed the work, restore the operational readiness by following the
above steps in the reverse order.
WARNING
Danger to life through a hazardous voltage when connecting an unsuitable power supply
Death or serious injury can result when live parts are touched in the event of a fault.
•Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV
(Protective Extra Low Voltage) output voltages for all connections and terminals of the
electronics modules.

Safety information
1.1 General safety instructions
8
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WARNING
Danger to life when live parts are touched on damaged devices
Improper handling of devices can cause damage.
For damaged devices, hazardous voltages can be present at the enclosure or at exposed
components; if touched, this can result in death or severe injury.
•Ensure compliance with the limit values specified in the technical data during transport,
storage and operation.
•Do not use any damaged devices.
WARNING
Danger to life through electric shock due to unconnected cable shields
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
•Connect cable shields and unused conductors of power cables (e.g. brake conductors)
at least on one side to the grounded housing potential.
WARNING
Danger to life due to electric shock when not grounded
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when
touched, can result in death or severe injury.
•Ground the device in compliance with the applicable regulations.
WARNING
Danger to life due to electric shock when opening plug connections in operation
When opening plug connections in operation, arcs can result in severe injury or death.
•Only open plug connections when the equipment is in a voltage-free state, unless it has
been explicitly stated that they can be opened in operation.
NOTICE
Material damage due to loose power connections
Insufficient tightening torques or vibrations can result in loose electrical connections. This
can result in damage due to fire, device defects or malfunctions.
•Tighten all power connections with the specified tightening torques, e.g. line supply
connection, motor connection, DC link connections.
•Check all power connections at regular intervals. This applies in particular after
transport.

Safety information
1.1 General safety instructions
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WARNING
Danger to life due to fire spreading if the housing is inadequate
Fire and smoke can cause severe injury or material damage.
•Install devices without a protective housing in a metal control cabinet (or protect the
device by another equivalent measure) in such a way that contact with fire is prevented.
•Ensure that smoke can only escape via controlled and monitored paths.
WARNING
Danger to life through unexpected movement of machines when using mobile wireless
devices or mobile phones
Using mobile radios or mobile phones with a transmit power > 1 W closer than approx. 2 m
to the components may cause the devices to malfunction, influence the functional safety of
machines therefore putting people at risk or cause material damage.
•When close to components, switch off all wireless devices and mobile phones.
WARNING
Danger to life due to the motor catching fire in the event of insulation overload
There is a greater load on the motor insulation as result of a ground fault in an IT system. If
the insulation fails, it is possible that death or severe injury can occur as a result of smoke
and fire.
•Use a monitoring device that signals an insulation fault.
•Correct the fault as quickly as possible so the motor insulation is not overloaded.
WARNING
Danger to life due to fire if overheating occurs because of insufficient ventilation clearances
Inadequate ventilation clearances can cause overheating of components with subsequent
fire and smoke. This can cause severe injury or even death. This can also result in
increased downtime and reduced service lives for devices/systems.
•Ensure compliance with the specified minimum clearances as ventilation clearance for
the respective component.

Safety information
1.1 General safety instructions
10
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WARNING
Danger of an accident occurring due to missing or illegible warning labels
Missing or illegible warning labels can result in accidents involving death or serious injury.
•Check that the warning labels are complete based on the documentation.
•Attach any missing warning labels to the components, in the national language if
necessary.
•Replace illegible warning labels.
NOTICE
Device damage caused by incorrect voltage/insulation tests
Incorrect voltage/insulation tests can damage the device.
•Before carrying out a voltage/insulation check of the system/machine, disconnect the
devices as all converters and motors have been subject to a high-voltage test by the
manufacturer, and therefore it is not necessary to perform an additional test within the
system/machine.
WARNING
Danger to life due to inactive safety functions
Inactive or non-adapted safety functions can trigger machine malfunctions that can cause
serious injury or death.
•Observe the information in the appropriate product documentation before
commissioning.
•Carry out a safety inspection for functions relevant to safety on the entire system,
including all safety-related components.
•Ensure that the safety functions used in your drives and automation tasks are adjusted
and activated through appropriate parameterizing.
•Perform a function test.
•Only put your plant into live operation once you have absolutely guaranteed that the
functions relevant to safety are operating correctly.
Note
Important safety instructions for Safety Integrated functions
If you want to use Safety Integrated functions,
you must observe the safety instructions in
the Safety Integrated manuals.

Safety information
1.2 Handling electrostatic sensitive devices (ESD)
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1.2
Handling electrostatic sensitive devices (ESD)
Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules
or devices that may be damaged by either electric fields or electrostatic discharge.
NOTICE
Damage through electric fields or electrostatic discharge
Electric fields or electrostatic discharge can cause malfunctions through damaged
individual components, integrated circuits, modules or devices.
•Only pack, store, transport and send electronic components, modules or devices in their
original packaging or in other suitable materials, e.g. conductive foam rubber or
aluminum foil.
•Only touch components, modules and devices when you are grounded by one of the
following methods:
–Wearing an ESD wrist strap
–Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
•Only place electronic components, modules or devices on conductive surfaces (table
with ESD surface, conductive ESD foam, ESD packaging, ESD transport container).
The necessary ESD protective measures are clearly illustrated in the following diagram:
●a = conductive floor surface
●b = ESD table
●c = ESD shoes
●d = ESD overall
●e = ESD wristband
●f = cabinet ground connection
●g = contact with conductive flooring
Figure 1-1 ESD protective measures

Safety information
1.2 Handling electrostatic sensitive devices (ESD)
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General
2
Description
The sine-wave filter limits the voltage gradient and the capacitive charge/discharge currents
which usually occur with inverter operation. It also prevents additional noise caused by the
pulse frequency. The service life of the motor is as long as that attained with direct mains
operation.
WARNING
Danger to life if the fundamental safety instructions and remaining risks are not carefully
observed
The non-observance of the fundamental safety instructions and residual risks stated in
Chapter 1 can result in accidents with severe injuries or death.
•Adhere to the fundamental safety instructions.
•When assessing the risk, take into account residual risks.
WARNING
Fire hazard due to overheating because of inadequate ventilation clearances
Inadequate ventilation clearances can cause overheating with a risk for personnel through
smoke development and fire. Furthermore, an increased number of failures and shorter
service life of the components can occur.
•Maintain 100 mm ventilation clearances above and to the side of the component.
CAUTION
Risk of burns resulting from high surface temperature of the sine-wave filter
The surface temperature of the sine-wave filters can exceed 80 °C. You can get seriously
burnt when touching the surface.
•Mount the sine-wave filter so that it cannot be touched. If this is not possible, attach a
clearly visible and understandable warning notice at hazardous positions.

General
14
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NOTICE
Sine-wave filter damage due to interchanged connections
Interchanging the input and output connections will damage the sine-wave filter.
•Connect the incoming cable from the Power Modules to 1U1, 1V1, 1W1.
•Connect the outgoing cable to the load at 1U2, 1V2, 1W2.
NOTICE
Damage to the Motor Module by using components that have not been released
When using components that have not been released, damage or malfunctions can occur
at the devices or the system itself.
•Only use sine-wave filters that SIEMENS has released for SINAMICS.
NOTICE
Risk of damaging the sine-wave filter by exceeding the maximum output frequency
The maximum permissible output frequency when sine-wave filters are used is 115 Hz or
150 Hz. The sine-wave filter can be damaged if the output frequency is exceeded.
•Operate the sine-wave filter with a maximum output frequency of 115 Hz or 150 Hz.
NOTICE
Damage to the sine-wave filter if it is not activated during commissioning
The sine-wave filter may be damaged if it is not activated during commissioning.
•Activate the sine-wave filter during commissioning via parameter p0230 = 3.
NOTICE
Damage to the sine-wave filter if a motor is not connected
Sine-wave filters, which are operated without a motor being connected, can be damaged or
destroyed.
•Never operate a sine-wave filter connected to the Power Module without a connected
motor.
Note
Cable lengths
Keep the connecting cables to the Power Module as short as possible (max. 5
m).

General
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Assignment of sine-wave filter and Power Module
Table 2- 1 Assignment of sine-wave filter and Power Module
Power Module
Unit rating of the Power Module
Suitable sine-wave filter
Line voltage 3 AC 380 ... 480 V
6SL3310-1GE32-1AAx 110 kW
6SL3000-2CE32-3AA0
6SL3310-1GE32-6AAx
132 kW
6SL3000-2CE32-3AA0
6SL3310-1GE33-1AAx
160 kW
6SL3000-2CE32-8AA0
6SL3310-1GE33-8AAx
200 kW
6SL3000-2CE33-3AA0
6SL3310-1GE35-0AAx
250 kW
6SL3000-2CE34-1AA0
Line voltage 3 AC 500 ... 600 V
6SL3310-1GF31-8AAx
110 kW
6SL3000-2CF31-7AA0
6SL3310-1GF32-2AAx
132 kW
6SL3000-2CF31-7AA0
Restrictions
The following restrictions must be taken into account when a sine-wave filter is used:
●The output frequency is limited to max. 115 Hz (at 500 – 600 V) and 150 Hz (at 380 – 480
V).
●The modulation type is permanently set to space-vector modulation without
overmodulation.
●The maximum output voltage is limited to approx. 85% of the input voltage.
●Maximum permissible motor cable lengths:
–Unshielded cable: max. 450 m
–Shielded cable: max. 300 m
●During commissioning, the pulse frequency rises to double the factory setting. This
induces current derating, which must be applied to the built-in units' rated currents listed
in the technical specifications.
Note
If a filter cannot be parameterized (p0230
≠ 3) during commissioning, then no provision is
made for this SIEMENS sine
-wave filter for the SINAMICS G130.

General
16
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Operating Instructions, 07/2016, A5E00992420A
Table 2- 2 Technical specifications for sine-wave filters with SINAMICS G130
Article number
SINAMICS G130
Voltage
[V]
Pulse frequency
[kHz]
Output current
[A] 1)
6SL3310-1GE32-1AAx
3-phase 380 – 480 VAC
4
172 A
6SL3310-1GE32-6AAx 3-phase 380 – 480 VAC 4 216 A
6SL3310-1GE33-1AAx
3-phase 380 – 480 VAC
4
273 A
6SL3310-1GE33-8AAx
3-phase 380 – 480 VAC
4
331 A
6SL3310-1GE35-0AAx
3-phase 380 – 480 VAC
4
382 A
6SL3310-1GF31-8AAx
3-phase 500 – 600 VAC
2.5
152 A
6SL3310-1GF32-2AAx
3-phase 500 – 600 VAC
2.5
187 A
1) The values apply to operation with a sine-wave filter and do not correspond with the rated
current on the type plate.
Commissioning
When commissioning using the STARTER or AOP30, the sine-wave filter must be activated
by means of appropriate selection screenforms or dialog boxes (p0230 = 3), see Chapter
"Commissioning" in the SINAMICS G130 Operating Instructions.
The following parameters are changed automatically during commissioning.
Table 2- 3 Parameter settings for sine-wave filters with SINAMICS G130
Parameters
Name
Setting
p0230
Drive filter type, motor side
3: Siemens sine-wave filter
p0233
Power unit motor reactor
Filter inductance
p0234
Power unit sine-wave filter capacitance
Filter capacitance
p0290
Power unit overload response
Disable pulse frequency reduction
p1082
Maximum speed
Fmax filter / pole pair number
p1800
Pulse frequency
Nominal pulse frequency of the filter (see previous table)
p1802
Modulator mode
Space-vector modulation without overmodulation
p1909
Motor data identification, control word
Rs measurement only
Note
Activate the factory settings
When the factory settings are restored, parameter p0230 is reset.
The parameter must be reset if the system is commissioned again.

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Mechanical installation
3
Dimension drawing
Figure 3-1 Dimension drawing, sine-wave filter

Mechanical installation
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Table 3- 1 Dimensions of the sine-wave filter (all values in mm)
6SL3000-
2CE32-3AA0
2CE32-8AA0
2CE33-3AA0
2CE34-1AA0
2CF31-7AA0
B
620
620
620
620
620
H 300 300 370 370 370
T
320
320
360
360
360
l1 140 140 140 140 140
h1
180
180
220
220
220
h2
65
65
65
65
65
n1
1)
280
280
320
320
320
n2
1)
150
150
150
150
150
n3
1)
225
225
225
225
225
n4
105
105
105
105
105
d1
12
12
12
12
12
d2
11
11
11
11
11
d3
22
22
22
22
22
1)
The lengths n1, n2 and n3 correspond to the drill hole spacing

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Electrical installation
4
Connection
When connecting the sine-wave filter, you must take into account the following conditions to
ensure that the filter functions correctly:
●With analog control cables, connecting the shield at both ends can result in coupled-in
noise. To prevent this, the shield must only be connected at one end on the Power
Module.
●Control cables must be routed separately from power cables. Power cables are motor
cables or connecting cables from the DC link of the Power Module (terminals
DCPA/DCNA) to other components (e.g. Braking Module). In particular, you must ensure
that control cables and power cables are not routed in parallel in a joint cable raceway,
even if all the cables are shielded.
●The cross-sections of the connection cables to 1U1, 1V1, 1W1 and to 1U2, 1V2, 1W2
must be identical, and must be dimensioned appropriately for the current-carrying
capacity and routing method (see Chapter "Technical Specifications" in the SINAMICS
G130 Operating Instructions).
●You must use shielded motor cables. The shield for the motor cable must be attached to
the shield plate and motor housing.
●The ground wire for the motor must be fed directly back to the Power Module.

Electrical installation
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