Siemens SIMATIC TI505 User manual

SIMA TIC TI505
Smart Slice
Discrete I/O Module
User Manual
Order Number: PPX:505–8105–2
Manual Assembly Number: 2586546–0063
Second Edition

01/21/92
Copyright 1993 by Siemens Industrial Automation, Inc.
All Rights Reserved — Printed in USA
Reproduction, transmission or use of this document or
contents is not permitted without express consent of
Siemens Industrial Automation, Inc. All rights, including rights
created by patent grant or registration of a utility model or
design, are reserved.
Since Siemens Industrial Automation, Inc. does not possess
full access to data concerning all of the uses and applications
of customer ’ s products, we do not assume responsibility either
for customer product design or for any infringements of patents
or rights of others which may result from our assistance.
T echnical data is subject to change.
W e check the contents of every manual for accuracy at the
time it is approved for printing; however , there may be
undetected errors. Any errors found will be corrected in
subsequent editions. Any suggestions for improvement are
welcomed.

MANUAL PUBLICA TION HISTOR Y
SIMATIC TI505 Smart Slice Discr ete I/O Module User Manual
Or der Manual Number: PPX:505–8105–2
Refer to this history in all correspondence and/or discussion about this manual.
Event Date Description
Original Issue 02/93 Original Issue (2591744–0001)
Second Edition 08/93 Second Edition (2591744–0002

LIST OF EFFECTIVE P AGES
Pages Description Pages Description
Cover/Copyright Second
History/Effective Pages Second
iii — vii Second
1-1 — 1-2 Second
2-1 — 2-7 Second
3-1 — 3-3 Second
4-1 — 4-3 Second
A-1 — A-2 Second
Registration Second

Contents iii
Contents
Preface
Chapter 1 Product Overview
1.1 Features 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 2 Installing the Module
2.1 Overview of Installation 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flow of T asks 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Visual Inspection 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting the Addr ess Switch 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Field W iring Guidelines 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Avoiding Noise 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Terminal Block 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power 2-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outputs 2-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inputs 2-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Communication 2-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4 Mounting the Module 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MountingTabs 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clearance for Cooling 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5 Communications Cable Configuration 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
InstallingTer minating Resistors 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting the T runk 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 3 Programming and Assigning I/O Points
3.1 Programming the Contr oller 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Logging the Module into the Contr oller 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selecting the I/O Definition Chart 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Viewing the I/O Configuration Chart 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 4 Troubleshooting
4.1 Status Indicators 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Module Status Indicators 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
I/O Status Indicators 4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Replacing the Fuse 4-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendix A Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

iv Contents
List of Figures
1-1 SIMATIC TI505 Smart Slice I/O Module 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1 Flowchart of Installation 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2 Output W iring 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3 Input W iring 2-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-4 Terminal Block 2-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-5 Mounting T abs and Dimensions 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-6 Communications Cable Configuration 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1 Sample I/O Definition Chart 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2 I/O Configuration Chart 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-1 Derating for Both Models A-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents v
List of T ables
3-1 I/O Configuration 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2 Addressing Example 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-1 Electrical Specifications A-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A-2 Environmental Specifications A-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preface vii
Preface
This manual contains instructions for installing, wiring, and operating the
SIMATIC TI505

Smart Slice Discrete Input/Output (I/O) Module. The
module operates with either the SIMA TIC TI560T
/TI565T
or the
SIMATIC TI545

Programmable Controller .
Refer to the following manuals for instructions on installing, programming,
and troubleshooting your Series 505

equipment.
•SIMA TIC TI545 System Manual
(PPX:545–8101–x)
•SIMA
TIC TI560T/TI565T System Manual
(PPX:560/565–8105–x)
•SIMATICTI505/TI500 Programming Reference Manual
(PPX:505–8104–x)
•SIMATIC TI505 TISOFT

User Manual
(PPX:TS505–8101–x)
The Series 505 Smart Slice Discrete I/O module meets the standards of the
following regulatory agencies.
• Underwriters Laboratories: UL

Listed (Industrial Control Equipment)
• Canadian Standards Association: CSA

Certified (Process Control
Equipment)
• Factory Mutual Approved: Class I, Div 2 Hazardous Locations
Series 505 products have been developed with consideration of the draft
standard of the International Electrotechnical Commission Committee
proposed standard (IEC-65A/WG6) for programmable controllers. Contact
Siemens Industrial Automation, Inc., for a listing of the standards to which
Series 505 complies.
If you need information that is not included in this manual, or if you have
problems using the SIMA TIC TI505 Smart Slice, contact your Siemens
Industrial Automation, Inc. distributor or sales office. If you need assistance
in contacting your U.S. sales office, call 1–800–964–41 14.
References
Agency Appr ovals
T elephoning for
Assistance

Product Overview 1-1
Chapter 1
Product Overview
1.1 Features 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Product Overview
1-2
1.1 Features
The SIMA TIC TI505 Smart Slice I/O module (shown in Figure 1-1) allows
access to input and output points that are not located near a TI500/TI505
base. The module attaches directly to the RS–485 remote I/O link and
emulates a remote base. The module has ten inputs and six outputs. Power
is derived from field excitation voltage. The PPX:505–9201 operates on
24 VDC; the PPX:505–9202 operates on 1 10 V AC. See Appendix A for the
voltages supported.
T wo terminals are provided on a removable connector for each I/O point to
eliminate the need for a terminal strip. The sinking inputs have a high-side
(line or positive) terminal and the sourcing outputs have a low-side (neutral
or negative) terminal. A single replaceable fuse protects all the inputs and
outputs. Status indicators are provided for each I/O point, the fuse, remote
I/O communications, and module power .
The module appears to the controller as a high-density , 16-point input,
8-point output module. See Chapter 3 for a configuration example.
The module is compatible with TI545 and TI560/TI565 Programmable
Controllers (PLCs).
Module status indicators
Input/output status indicators
Address switch
Mounting tabs
Fuse
T erminal block and cover
a000626
Figure 1-1 SIMATIC TI505 Smart Slice I/O Module

Installing the Module 2-1
Chapter 2
Installing the Module
2.1 Overview of Installation 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flow of T asks 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Visual Inspection 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setting the Addr ess Switch 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Field W iring Guidelines 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Avoiding Noise 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Terminal Block 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power 2-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outputs 2-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inputs 2-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Communication 2-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4 Mounting the Module 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting Tabs 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clearance for Cooling 2-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5 Communications Cable Configuration 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing Ter minating Resistors 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting the T runk 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installing the Module
2-2
2.1 Overview of Installation
Figure 2-1 shows the organization of the tasks described in this chapter .
Secure module to panel
Wire terminal block
Power up
Set address switch
Figure 2-1 Flowchart of Installation
If there is any visible damage to the module, contact your Siemens
Industrial Automation, Inc. distributor or sales office. If you need assistance
in contacting your U.S. sales office, call 1–800–964–41 14.
Use the address switch to assign the address number to the unit for system
identification. Each unit must have a unique address number . The switch is
labeled 0 through F , hexadecimal. Therefore, a switch number of 5 equals
address 5, and a switch number of E equals address 14. An address of 0 is
valid only with the TI560/TI565 controller .
To minimize the potential risk of injury to personnel or damage to
the system, do not change the unit address switch while the system
is operating. Unpredictable behavior may result.
Flow of T asks
V isual Inspection
Setting the Addr ess
Switch
WARNING
!

Installing the Module 2-3
2.2 Field Wiring Guidelines
To minimize the potential risk of injury to personnel or damage to
the system, use supply wires suitable for at least 75 °C. Signal
wiring connected to this module must be rated at least 300 V .
Employer des fils d’alimentation pour au moins 75 ° C. Le cablage de
signalisation raccorde dans cette boite doit convenir pour une
tension nominale d’au moins 300 V .
To avoid noise problems, follow these guidelines when you install the
module.
• Use the shortest possible wires.
•A void placing signal wires parallel to high-energy wires. If the two must
meet, cross them at right angles.
•A void bending the wire into sharp angles.
• Use wireways for wire routing.
• When you use shielded wires, ground them only at the source end for
better noise immunity .
• Place wires so that they do not interfere with existing wiring.
WARNING
!
ATTENTION
!
A voiding Noise

Installing the Module
2-4
2.3 Terminal Block
The module is equipped with a 38-position, removable terminal block. All
field wiring is connected to this terminal block. The terminal block accepts
wires between 14 and 22 A WG.
The terminal block is covered with a hinged shroud, which has a terminal
identification label on the inside. The terminal block is divided into four
different sections: power , outputs, inputs, and communication. See
Figure 2-4.
To minimize the potential risk of injury to personnel or damage to
the system, ensure that all user -supplied wiring is de-energized
before attempting to connect to terminal block.
The three leftmost terminals are dedicated to user -supplied power and
ground. See Appendix A for the voltages supported.
The output load terminals are labeled 1 through 6, while the output return
terminals are labeled YC. All the output return terminals are low-side
(neutral or negative) terminals, and are connected together inside the
module as shown in Figure 2-2.
I003040
Y Common
Load
L
N
YC
1
YC
2
Internal External
Line +
Neutral –
Load
Figure 2-2 Output W iring
The input signal terminals are labeled 1 through 10, while the input source
terminals are labeled XC. All the input source terminals are high-side (line
or positive) terminals, and are connected together inside the module as
shown in Figure 2-3.
WARNING
!
Power
Outputs
Inputs

Installing the Module 2-5
I003041
L
N
XC
X1
XC
X2
Internal External
Line
+
Neutral –
To
input
circuit
Figure 2-3 Input W iring
The three right-most terminals are dedicated to the connection of the
RS–485 communication cable that is connected to the system controller .
Refer to Section 2.5 for communications cable configuration.
LED status window
Output terminals Input terminals Communication terminals
Identification label
a000627
PPX:505–9201
PPX:505–9202
Label under
hinged shroud
Label under
hinged shroud
Power
Power
Output terminals Input terminals Communication terminals
LED status window
Identification label
Figure 2-4 Terminal Block
Communication

Installing the Module
2-6
2.4 Mounting the Module
Use the mounting tabs to secure the module. The tabs accept #8–32 screws.
Allow one inch of space around the module to allow for sufficient air flow .
Figure 2-5 shows mounting dimensions.
a000628
1.99
1.99
8.80
8.37
8.00 0.21 0.18
Accepts
#8-32
4.00
Figure 2-5 Mounting T abs and Dimensions
Mounting T abs
Clearance for
Cooling

Installing the Module 2-7
2.5 Communications Cable Configuration
Install a terminating resistor across the DA T A+ and DA T A– terminals. If
your application involves a series of Smart Slices, install a terminating
resistor on the Smart Slice on the end. If your application uses only one
Smart Slice, install a terminating resistor on that one. Refer to your
controller user manual for cable installation guidelines and for the resistor
values for your cable type.
Y ou must connect the trunk directly to the Smart Slice. Do not use drop
lines to connect to the Smart Slice. Refer to Figure 2-6.
TI545
or
TI560/TI565
Smart Slice Smart Slice Smart Slice Smart Slice Smart Slice Smart Slice
T
T erminal block
T erminating resistor T erminating resistor
Maximum trunk length Maximum trunk length
T otal trunk length
I002749
Figure 2-6 Communications Cable Configuration
Installing
Terminating
Resistors
Connecting the
Trunk

Programming and Assigning I/O Points 3-1
Chapter 3
Programming and Assigning I/O Points
3.1 Programming the Contr oller 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Logging the Module into the Contr oller 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Selecting the I/O Definition Chart 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Viewing the I/O Configuration Chart 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Programming and Assigning I/O Points
3-2
3.1 Programming the Controller
Refer to the program design manual for your controller for specific details
on designing a program.
The Smart Slice appears to the controller as a high-density , 16-point input
and 8-point output module as shown in T able 3-1. Since the Smart Slice has
10 inputs and 6 outputs, the balance of 6 input points and 2 output points
are not used in the I/O configuration table.
T able 3-1 I/O Configuration
Density Inputs Outputs I/O Points Values
High 16 8 X1–10
X11–16
Y17–22
Y23–24
Input points 1–10
Not used
Output points 1–6
Not used
T able 3-2 shows how the I/O address is determined for a module with the
starting address of 81.
T able 3-2 Addr essing Example
Program
Input
Address
Corresponding
Module Input
Address
Program
Output
Address
Corresponding
Module Output
Address
X81 X1 Y97 Y17
X82 X2 Y98 Y18
X83 X3 Y99 Y19
X84 X4 Y100 Y20
X85 X5 Y101 Y21
X86 X6 Y102 Y22
X87 X7
X88 X8
X89 X9
X90 X10

Programming and Assigning I/O Points 3-3
3.2 Logging the Module into the Controller
Figure 3-1 shows a sample I/O definition chart with a module designated
with address 01. Refer to your TISOFT manual for detailed instructions.
I/O MODULE DEFINITION FOR : CHANNEL 1 BASE xx
Slot Address X Y WX WY Function
I/O Number of Bit and W ord I/O Special
1
2
3
4
.....
.....
.....
.....
0001
0000
0000
0000
.....
.....
.....
.....
16
00
00
00
..
..
..
..
08
00
00
00
..
..
..
..
00
00
00
..
..
..
..
00
00
00
.......
.......
.......
.......
No
No
No
No
00 00
Base Number
Displays the unique base address
assigned to this Smart Slice.
Slot Number
Smart Slice is always
shown as slot 1.
I/O Address
The module is logged in as
16 inputs and 8 outputs.
SF Module
Smart Slice is not an SF
Module. The default for this
definition is no.
I000725
Figure 3-1 Sample I/O Definition Chart
Use SHOW or a similar menu selection to display the I/O Configuration
Chart. The configuration in Figure 3-1 appears as shown in Figure 3-2.
I/O CONFIGURA TION CHAR T FOR CHANNEL . . . 1 BASE . . . . . 01
I/O POINTS
SLOT 1
1
X0001 2 X0002 3 X0003 4 X0004 5 X0005 6 X0006 7 X0007 8 X0008
SLOT 1
9
X0009 10 X0010 11 X0011 12 X0012 13 X0013 14 X0014 15 X0015 16 X0016
SLOT 1
17
Y0017 18 Y0018 19 Y0019 20 Y0020 21 Y0021 22 Y0022 23 Y0023 24 Y0024
SLOT 2
SLOT 3
SLOT 4
Figure 3-2 I/O Configuration Chart
Selecting the I/O
Definition Chart
V iewing the I/O
Configuration
Chart