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Siemens 1-3 Control Technology p1 Series User manual

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Installation / Replacement Instructions
Siemens Energy & Automation, Inc.
3333 Old Milton Parkway
Alpharetta, GA 30005
1-800-964-4114
inf[email protected]
www.sea.siemens.com/power/product
쏘2007 Siemens Energy & Automation, Inc. All Rights Reserved.
Siemens is a registered trademark of Siemens AG. Product names mentioned may be trademarks or registered trademarks of their respective
companies. Specifications are subject to change without notice.
PBSA-I3CON-0207 New .4M0207MW Printed in USA
s
i-3 Control TechnologyTM
Instruction Manual
P/N:12-A-1094-01 Rev. 1
p1 series
12-A-1094-01ManualCover.qxd 4/9/2007 9:13 AM Page 1
Safety Precautions
(a) Only qualified persons familiar
with the construction and operation
of this equipment should perform
work described in this set of
instructions. Such work should be
performed only after reading this
complete set of instructions.
(b) Follow safety related work
practices, as described in NFPA 70E,
part II, at all times.
(c) Hazardous voltages in electrical
equipment can cause severe personal
injury or death. Energizing this
equipment for the first time after
initial installation or maintenance is
potentially dangerous. Inspection
and maintenance should be
performed on this equipment and
equipment to which power has been
cut off, disconnected, and electrically
isolated so that no accidental contact
can be made with energized parts.
(d )Some types of electrical
equipment will cause harmonics in
the electrical system which may
result in overheating. Consider this
condition when determining this
equipment loading, as possible
de-rating of equipment may be
necessary.
Important
The information contained herein is
general in nature and not intended
for specific application purposes. It
does not relieve the user of
responsibility to use sound practices
in application, installation, operation,
and maintenance of the equipment
purchased. Siemens reserves the
right to make changes in the
specifications shown herein or to
make improvements at any time
without notice or obligations. Should
a conflict arise between the general
adhere to the following warnings:
(a) Danger! High Voltage. Qualified
personnel only. Lock off all power to
this equipment before working
inside. Always work on de-energized
equipment. Always de-energize
equipment before performing any
tests, maintenance or repair.
(b) Warning! Always perform
maintenance on the interrupting
device after the closing
mechanism(s) are discharged.
(c) Caution! Always let an interlock
device or safety mechanism perform
its function without forcing or
defeating the device.
(d) Caution! Hydrocarbon spray
propellants and hydrocarbon
compounds will cause degradation of
certain plastics. Contact your local
Siemens representative before using
these products to clean or lubricate
components during installation or
maintenance.
information contained in this
publication and the contents of
drawings or supplementary material
or both, the latter shall take
precedence.
Qualified Person
For the purpose of this manual and
product labels, a qualified person is
one who is familiar with the
installation, construction, operation
or maintenance of the equipment
and the hazards involved. In addition,
this person has the following
qualifications:
(a) is trained and authorized to
de-energize, clear, ground, and tag
circuits and equipment in accordance
with established safety practices.
(b) is trained in the correct care and
use of protective equipment such as
rubber gloves, hard hat, safety
glasses or face shields, flash clothing,
etc., in accordance with established
safety practices.
(c) is trained in rendering first aid.
Signal Words
The signal words "Danger,"
"Warning" and "Caution" used in this
manual indicate the degree of hazard
that may be encountered by the user.
These words are defined as:
Danger - Indicates an imminently
hazardous situation which if not
avoided, will result in death or
serious injury.
Warning - Indicates a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.
Caution - Indicates a potentially
hazardous situation which, if not
avoided, may result in minor or
moderate injury.
Dangerous Procedures
In addition to other procedures
described in this manual as
dangerous, user personnel must
P1 Panel with i-3 Control TechnologyTM
1
Chapter 1 Introduction 4
Overview 4
Scope 4
Parts Illustration 5
Chapter 2 Receiving, Handling & Storage 6
Receiving 6
Identification 6
Inspection and Unpacking 6
Shipping Damage Claim Procedure 6
Handling 7
Storage 7
Chapter 3 Installation 8
Preparation for Installation 8
Lighting Control Assembly Layout 9
P1 Enclosure Mounting Installation 10
P1 Interior with i-3 Control Technology Installation 10
Additional BQD Breaker and CPOD Installation 11
Location for Low Voltage Conduit 11
Wiring Installation 12
Configuring i-3 Controller 12
Deadfront Installation 12
Trim/Door Installation 12
Chapter 4 Inspection and Testing 13
Overview 13
Inspection 13
Testing 13
Energizing 13
System Diagnostic Test 13
Chapter 5 Maintenance 14
Chapter 6 System Components 15
BQD Breaker 15
- Description 15
- Installing BQD breakers into panel 16
- Removing BQD breakers from panel 17
Control POD (CPOD) 17
- Description 17
- Installing CPOD into panel 20
- Removing CPOD from panel 21
Data Rail 21
- Description 21
- Installing data rail into panel 22
- Removing data rail from panel 23
Neutral Extension 23
- Description 23
- Installing neutral extension into panel 24
- Removing neutral extension from panel 24
i-3 Controller 25
- Description 25
- Installing i-3 controller into panel 26
- Removing i-3 controller from panel 27
Ribbon Cables 27
- Description 27
- Ribbon cable connections 28
P1 Panel with i-3 Control Technology
Table of Contents
2
Appendix 29
AP1 with i-3 Control Technology Panel Specification 29
BLabel Information 30
Ci-3 CONTROL TECHNOLOGY Spare Parts 31
DCustomer Service Support Info 32
These instructions do not purport all details or variations in equipment, nor to provide for every possible contingency to be
met in connection with installation, operation or maintenance. Should further information be desired or should particular
problems arise which are not covered sufficiently for the purchaser's purposes, the matter should referred to the local
Siemens sales office. The contents of this instruction manual shall not become part of or modify any prior of existing
agreement, commitment or relationship. The sales contract contains the entire obligation of Siemens. The warranty
contained in the contract between the parties is the sole warranty of Siemens. Any statements contained herein do not
create new warranties or modify the existing warranty.
P1 Panel with i-3 Control Technology
Table of Contents (continued)
3
Overview
Siemens P1 Series Lighting Panel
with i-3 Control Technology is a
Siemens P1 Series Panel integrated
with i-3 Control Technology compo-
nents within the panel. This
i-3 Control Technology provides users
the means of controlling the branch
circuits remotely. In this
manual, each individual i-3 Control
Technology system component will
be discussed in detail with assembly
and removal instructions. Should
additional information be desired,
contact your Siemens Representative
or call Customer Service provided in
Appendix D - Customer Service
Support Info.
Scope
The purpose of this manual is to
assist the user in developing safe
and efficient procedures for the
installation, operation and
maintenance of the equipment.
The equipment described in this
manual consists of P1 Series
Lighting Panel with i-3 Control
Technology System. This equipment
may be used on systems up to
480Y/277 Volts max. A typical P1
Series Lighting Panel with i-3 Control
Technology System assembly is
shown in Figure 1.1.
The equipment manufactured has
been designed to operate in a system
having the short circuit interrupting
specified in the job specification. If
for any reason the equipment is later
used in a different system, user must
receive approval of intended changes
from Siemens.
Siemens Type P1 Lighting Panel
with i-3 Control Technology is
designed to function efficiently
under normal operation conditions.
It is designed and manufactured in
accordance with UL, NEMA and NEC
standard requirements. Performance
requirements of these standards have
been met or exceeded by these
designs.
The principal standards which apply
are:
쐍National Electric Code NFPA 70
쐍NEMA PB1, NEMA 250
쐍UL: 67, 50 and 916. Listed by
Underwriter's Laboratories, Inc.,
under File #E2269, #E4016 and
#E173174.
For more information, refer to the
latest edition of NEMA Standards
Publication PB1.1 "General
Instructions for Proper Installation,
Operation, and Maintenance of
Panelboards Rated 600 Volts or Less"
which is shipped with the panel and
also available on the NEMA web site
(www.nema.org). Should additional
information be desired, contact your
Siemens Representative or call
Customer Service provided in
Appendix D - Customer Service
Support Info.
Chapter 1
Introduction
Figure 1.1
P1 Panel with i-3 Control Technology
4
Parts Illustration
Figure 1.2 below shows the front
view of P1 panel with i-3 Control
Technology components.
Chapter 1
Introduction
Note: (*) Class 2 wire barrier is intentionally misplaced on the figure above to show the ribbon cable.
Box/Can
Data Rail
BQD Breaker
CPOD
Class 2 Wire
Barrier
Neutral
Extension
i-3 Controller
MLO/Main
Breaker Space
Data Rail
No Feed
Through Lug
Ribbon
Cable
Class 2 Wire
Barrier (*)
Ground Bar
Neutral
Extension
Figure 1.2
Panel Overview Diagram
5
Receiving
Upon receipt of the product, an
immediate inspection should be
made for any damage which may
have occurred during shipment.The
inspection should begin with the
packaging material and proceed to
the equipment within.Be sure to look
for concealed damage and do not
discard the packing material.If dam-
age is found, note damage on "Bill of
Lading" prior to accepting receipt of
the shipment, if possible.
The P1 Lighting Panel with i-3
Control Technology may be shipped
as individual shipping units. In case
the P1 enclosure is shipped ahead,
the P1 Interior with i-3 Control
Technology or i-3 Control Technology
components are shipped later in a
separate shipment package. Refer to
the shipping slip information to
identify all items included in the
shipping package.
Identification
Each panel may be identified by the
rating label showing the panel
designation information which also
appears on the shipping list. Refer to
the general arrangement drawing for
location of each lighting panel.
Inspection and Unpacking
Inspect the equipment as soon as
possible after received for any
damage that may have occurred
during shipment. Carefully remove
packing to inspect for any possible
damage. Do not destroy any packing
material for equipment storage or
return shipment if necessary. Check
the shipping list to be certain that all
items have been received. The P1
Lighting Panel with i-3 Control
Technology unit should include but is
not limited to the following items.
쐍Panel Enclosure
쐍Panel Trim
쐍P1 Interior with
- Main Device or Main Incoming
Terminals
- Circuit numbering (up to 42 per
panel)
- Mounting and Leveling Kit IMK3
- Branch Breakers (Note all
breakers that are to have the
CPOD (see page 25)
attached must be BQD (15-20
amps) up to 42)
- i-3 Control Technology
components
왏CPODs (up to 42 per panel)
왏A pair of data rails
왏A pair of 100% neutral
extensions
왏A pair of sleeve conduits for
low voltage wiring
왏i-3 Controller
왏Power supply (inside the i-3
Controller)
왏Fuse Element (inside the i-3
Controller)
왏Switch Element (inside the i-3
Controller)
왏Dry-contact input connectors
(inside the i-3 Controller)
If there are any shortages or
damages not previously noted, make
certain it is noted on the delivery
receipt and contact the carrier
immediately. Notify the Siemens
Sales Office of any shortages or
damages.
Shipping Damage Claim Procedure
Note: Improper treatment by
consignee of visible shipping
damage prior to signing the delivery
receipt can determine the outcome
of the damage claim to be filed.
Notification to carrier within the 15
day limit on concealed damage is
essential if loss resulting from
unsettled claims is to be eliminated
or minimized.
1. When shipment arrives, note
whether equipment is properly
protected from the elements. Note
trailer number on which the
equipment arrived. Note blocking of
equipment. During unloading make
sure count agrees with delivery
receipt.
2. Make immediate inspection for
visible damage upon arrival, and
prior to disturbing or removing
packaging or protective wrapping.
This should be done prior to
unloading when possible. When
total inspection cannot be made on
the vehicle prior to unloading, close
inspection during unloading must be
maintained and visible damage
noted on the delivery receipt. Take
pictures when possible.
3. Any visible damage must be
noted on the delivery receipt and
acknowledged with the driver's
signature.The damage should be
detailed as much as possible.It is
essential that a notation "Possible
internal damage, subject to
inspection" be included on delivery
receipt with damage noted, the
shipment should not be signed for
by the consignee or his agent.
4. Notify the Siemens sales office
immediately of any damage.
5. Arrange for a carrier inspection
of damage immediately.
IMPORTANT: Do not remove
equipment from the place it was
set when unloading. Be sure this
location is properly protected to
ensure further damage will not
occur. Equipment must be inspected
by carrier prior to handling after
receipt. This eliminates loss due to
claims by carrier that equipment was
damaged or further damaged on site
after unloading.
6. Be sure equipment is properly
protected from any further damage
by covering it properly after
unloading.
7. If practical, make further
inspection for possible concealed
damage while carrier inspector is
on site. If inspection for concealed
damage is not practical at the time
the carrier inspector is present, it
must be done within 15 days of
receipt of equipment. If concealed
damage is found, the carrier must be
notified and inspection made prior to
taking any corrective action to repair.
Also notify the Siemens sales office
immediately.
Chapter 2
Receiving, Handling and Storage
6
If the equipment is to be stored in a
cool or damp area, do not completely
cover the equipment, but provide
heat to prevent condensation of
moisture in the equipment.
Chapter 2
Receiving, Handling and Storage
7
8. Obtain the original of the carrier
inspection report and forward it
along with a copy of the noted
delivery receipt to the Siemens sales
office. Approval must be obtained by
Siemens from the carrier before any
repair work can be performed. Before
approval can be obtained, Siemens
must have the documents. The
carrier inspection report and/or
driver's signature on the delivery
receipt does not constitute approval
or repair.
Handling
P1 Series Lighting Panel with i-3
Control Technology should be
handled with care to avoid damage
to components and to the frame or
its finish. Refer to Table 2.1 below for
approximate weights of single panel
with full control points which will be
helpful in determining the required
capacity of the handling means.
Panel Size Estimated Weight
18 Circuit Panel 77 lbs
30 Circuit Panel 98 lbs
42 Circuit Panel 119 lbs
Table 2.1
P1 Panel Main Lug with i-3 Control
Technology Estimated Weight
Storage
P1 Series Lighting Panel with i-3
Control Technology, which if not
installed and energized immediately,
should be stored in a clean dry area
where a uniform temperature
prevents condensation. Preferably,
it should be stored in a heated
building, with adequate air
circulation and protected from dirt
and water. It should be stored where
it is not subject to mechanical
damage.
If this equipment is to be stored
for any length of time, prior to
installation, restore the packing for
protection during that period. Where
conditions permit, leave the packing
intact until it is at its final installation
position.
Preparation for Installation
Prior to installation of the panel,
study this instruction manual and
the drawing package, such as
general arrangement, one line
diagram, schematic drawings, wiring
diagrams, panel arrangement and
electrical bill of material.
Installation should be in accordance
with the National Electrical Code,
NEMA and UL Standards. Unless the
panel has been designed for unusual
service conditions, it should not be
located where it will be exposed to
ambient temperature above 40⬚C
(105⬚F), corrosive or explosive
fumes, dust, vapors, dripping or
standing water, abnormal vibration,
shock or tilting, or other unusual
operating conditions.
For installation/replacement of i-3
Control Technology in Siemens P1
panel, the following conditions have
to be met:
1.Branch circuit breakers are Siemens
BQD type breakers up to 20A
2.The panel gutter has to be clear,
only wires for electrical loads are
allowed in this area
3.No feed through lugs, sub-feed
breaker or TVSS installed
4.Sub-feed area is clearly designated
for i-3 controller
For more detail information on
the installation/replacement
instruction of individual i-3 Control
Technology components, refer to
Chapter 6 - System Components.
Chapter 3
Installation
8
Chapter 3
Installation
Lighting Control Assembly Layout
Figure 3.1 below illustrates parts
included in panel interior and how
Trim/Door
Dead Front
Interior
Panel Enclosure i-3 System
Controller
Controller
Access
Figure 3.1
Panel Assembly
Note: Standard dead front may
be used with i-3 Control
Technology Controller installed.
Control panels from the factory
will have an extended opening
to allow access to controller
program input area. For retrofit
desiring this feature contact a
Siemens sales representative for
ordering information.
9
Note: For repair or replacement of panel components, use existing hardware. If existing hardware is damaged or lost, contact Siemens technical assistance for
hardware specifications.