Siemens PUMA V400/M User manual

MT0006OPES186
PUMA Vertical Turning Center
SIEMENS CNC System
PUMA V400/M
PUMA V550/M
PUMA VT450/M
PUMA VT750/M
PUMA VT900/M
PUMA VT1100/M
PUMA V8300/M

INTRODUCTION
Thank you for choosing the DOOSAN machine tools. We are proud to have you among our DOOSAN
family of users.
Manuals contain concise information on the setup and operation of your machine tool. To make the
most of its outstanding performance over a long period, the machine must be properly installed, and
operating and maintenance procedures must be clearly understood and carefully followed.
This manual was considered complete and accurate at the time of publication, however, due to our
desire to constantly improve the quality and specification of all our products, it is subject to change or
modification. If you have any questions, please contact the nearest DOOSAN Technical / Service center.

CONTENTS
Part 1 MAIN OPERATION PANEL........... 1
1. POWER SWITCHES.........................................................................1
1.1 Layout of power switches....................................................................... 1
1.2 Operation of power switches.................................................................. 1
2. MAIN OPERATION PANEL..............................................................2
2.1 Layout of operation panel ...................................................................... 2
2.2 Operation panel switches....................................................................... 4
2.3 Key selector switch.............................................................................. 15
2.4 Optional function switch....................................................................... 16
2.5 Foot switch operation........................................................................... 17
2.6 LED display.......................................................................................... 17
2.7 Other switches..................................................................................... 18
Part 2 OPERATION ................................ 19
1. POWER SUPPLY & BREAK..........................................................19
1.1 Power supply ....................................................................................... 19
2. EMERGENCY STOP & MACHINE READY....................................21
2.1 Emergency Stop .................................................................................. 21
2.2 Machine Ready.................................................................................... 22
3. Operation Mode selection.............................................................24
3.1 Operation Mode................................................................................... 24
4. AXIS FEED OPERATION...............................................................26
4.1 Jog Traverse........................................................................................ 27
4.2 Rapid traverse during jog traversing.................................................... 29
4.3 Handle feed ......................................................................................... 30
4.4 Manual REF. point return..................................................................... 32

5. C-AXIS Mode.................................................................................. 35
5.1 C-axis clamp/unclamp operation.......................................................... 36
5.2 Axis traverse and restrictions in C-axis clamp status........................... 36
5.3 Spindle axis mode command in Auto mode......................................... 37
6. SPINDLE......................................................................................... 38
6.1 Spindle operation................................................................................. 38
6.2 Spindle selection.................................................................................. 39
6.3 Spindle rotation and operation in manual mode................................... 40
6.4 Spindle Rotation Command in auto mode ........................................... 41
6.5 Spindle Rotation Condition................................................................... 43
6.6 Spindle override operation................................................................... 44
6.7 Spindle Gear Switching........................................................................ 45
7. CHUCKING OPERATION .............................................................. 46
7.1 Chuck operation................................................................................... 47
7.2 Restrictions in machine operation according to the status of chucking 48
7.3 Chuck clamp/unclamp check ............................................................... 49
7.4 Chuck clamp/unclamp operation.......................................................... 52
7.5 Dual chucking (option) ......................................................................... 54
7.6 Chucking operation on spindle rotating................................................ 56
8. TOOL POST ................................................................................... 57
8.1 The movement of tool post................................................................... 57
8.2 The operation of tool post .................................................................... 58
9. COOLANT OPERATION................................................................ 61
9.1 Connecting coolant motor and peripheral device................................. 61
9.2 Standard coolant operation.................................................................. 61
9.3 Optional Coolant.................................................................................. 63
9.4 Mutual operation between standard and optional coolant.................... 63
9.5 Cool jet coolant operation .................................................................... 64
9.6 Coolant Flushing.................................................................................. 65
10. QUICK TOOL PRESETTER (OPTION).......................................... 66
10.1 Automatic type quick tool presetter operation...................................... 67
10.2 Manual type quick tool presetter operation .......................................... 69
10.3 Measuring a tool with a tool probe....................................................... 70

10.4 Calibrating the tool probe..................................................................... 72
11. Air blow (Option) ...........................................................................73
11.1 Air blow operation................................................................................ 73
12. SIGNAL TOWER (OPTION) ...........................................................75
12.1 The machine status according to the light color of signal tower........... 75
13. PARTS COUNT ..............................................................................76
13.1 Parts count function............................................................................. 76
14. AUTO POWER OFF(OPTION) .......................................................77
14.1 The sequence of auto power OFF ....................................................... 77
15. AUTO DOOR(OPTION) ..................................................................78
15.1 Auto door operation ............................................................................. 78
16. CHIP CONVEYOR(OPTION)..........................................................79
16.1 Chip conveyor operation...................................................................... 79
Part 3 PROGRAMMING.......................... 81
1. M Function .....................................................................................81
1.1 M Code List.......................................................................................... 81
2. Tool Function (T Function)...........................................................99
2.1 Tool change with T command.............................................................. 99
2.2 Tool offsets........................................................................................ 100
3. Spindle Function (S Function) ...................................................103
3.1 Spindle speed(S), direction of spindle rotation(M3,M4,M5) ............... 103
4. Tool Load Monitoring Function (Option)...................................104
4.1 Introduction........................................................................................ 104
4.2 Basics operation ................................................................................ 105
4.3 Convenience Function....................................................................... 116
Part 4 MAINTENANCE......................... 121
1. Enter the final end user data (EUNA).........................................121

1.1 This is how you generate the machine logbook................................. 121
1.2 This is how you make a new entry in the logbook.............................. 123
1.3 This is how you save the machine identity......................................... 124
1.4 This is how you send the end use final destination data.................... 126
1.5 Easy Explanation of RSC(Repair Service contract) Procedure.......... 128
2. NC & PLC Initialization ............................................................... 133
2.1 Referencing with Absolute Value Encoders....................................... 133
2.2 Adjustment......................................................................................... 133
2.3 Adjustment methods .......................................................................... 133
2.4 Readjustment..................................................................................... 133
2.5 Sequence........................................................................................... 134
2.6 PLC Monitoring (Valid for Only S828)................................................ 135
3. Turret Service Mode.................................................................... 137
3.1 Turret Service Screen........................................................................ 137
3.2 Operation in Turret Service Mode...................................................... 138
4. Service Planner........................................................................... 139
4.1 Acknowledging a maintenance task................................................... 140
5. Easy Extend Function.(Only available 828D)............................ 141
5.1 Easy Extend Screen. ......................................................................... 141
5.2 Machine data to enable machine options........................................... 146

MAIN OPERATION PANEL | 1
Part 1 MAIN OPERATION PANEL
1. POWER SWITCHES
1.1 Layout of power switches
Turn on the power according to power ON procedure after being fully understood the safety
precautions for power ON.
1.2 Operation of power switches
This switch is for supplying the main power of turning center, it is
possible to turn ON/OFF the main power by MCCB handle attached to
the door of control panel. MCCB used in machine has been selected by
the power capacity for each models of turning center. Regarding the
power capacity for each models of turning center, refer to the electric
circuit diagram.
Be sure not to open the door under the state of ON, OFF and TRIP of
MCCB.
Located in the rear of machine
Main MCCB handle
In electric cabinet
Located in the front of machine
Emergency stop Switch

2| Part 1
2. MAIN OPERATION PANEL
2.1 Layout of operation panel
Operation panel ▶
Rear side ▶

MAIN OPERATION PANEL | 3
(1) MCCB Handle description
MCCB handle description is as follows.
Switch position
Description
If the door of electric cabinet is closed and the handle position is
ON state, the power is supplied to the machine.
Note) Compulsory force may break the handle if MCCB is not
correctly assembled with handle.
If the door of electric cabinet is closed and the handle position is
OFF state, the power state of machine is cut off.
TRIP
If the handle is in current position, MCCB performs the power
breaking function according to the following reasons.
1) Automatic power breaking due to over-current in the machine.
2) Automatic power breaking according to Auto power ON/ OFF
function (option). For supplying the power again under current
position, turn OFF the handle and then turn it ON.
RESET
This is lever for separating between the door of control panel and
MCCB.
When opening/closing the door of electric control cabinet under the
position ON of handle, turn to the reset position using screw driver
(2) Emergency stop switch
Emergency stop switch is for stopping the machine immediately
when the machine has been an emergency state or damaged
by wrong operation.
When pressing the emergency stop switch, cut off the circuit
that controls axis feeding and spindle rotation, the machine
stops as soon as it pressed. And all the power of control valves
are cut off simultaneously. When releasing the emergency stop
state, return to the original position by turning the emergency
stop switch counterclockwise, then operate the machine by
pressing Machine ready switch.

4| Part 1
2.2 Operation panel switches
(1) Mode selection switch
Mode selection switch is the basic operating switch to select the operation type of
turning center
Each mode selection switch can be classified into 2 kinds of operation according to the
operation characteristics.
[Automatic Operation]
AUTO mode, MDA mode
[Manual Operating]
Handle mode, Jog mode, Reference point return
mode
Note) When supplying the power at the first time,
JOG mode will be selected automatically.
When pressing the AUTO mode switch, The LED is ON and the
machine will be changed to AUTO mode. AUTO mode can load
the machining program which is saved into memory and run the
automatic operation of loaded program. It is also possible to edit
the machining program.
When pressing the MDA mode switch, The LED is ON and the
machine will be changed to MDA mode.
MDA mode can input and execute a simple program.
When pressing the Reference Point Return Switch, The LED is ON
and the machine will be changed to Reference Point Return mode.
Reference point return mode can move each axis to the machine
reference point by manual operation.
[REFERENCE
POINT RETURN
MODE]
[MDA MODE]
[AUTO MODE]

MAIN OPERATION PANEL | 5
When pressing the Jog Mode Switch, The LED is ON and the
machine will be changed to jog mode.
Jog mode can operate the Jog feed of each axis.
And select the target axis on the panel, and press the direction
button to move the corresponding axis, each axis will be moved
toward the selected direction and the speed which is set in
feedrate switch
When pressing the Handle mode switch, The LED is ON and the
handle axis must be selected. If rotating the hand wheel in Handle
mode of selected axis, axis feed can be activated at the selected
ratio of the Incremental Feed.
Note 1) B axis, C axis and Y axis are additional axis according to
machine type.
[JOG MODE]
[HANDLE MODE]

6| Part 1
(2) Machine ready, Emergency stop release and Alarm release
It is the functional switch to release the emergency stop and to start up the initial
operation of the machine after turning on the power of the machine.
1) Machine ready switch
When pressing this switch under the state of being not activated
the emergency stop switch and electrical torque limiter, The LED is
flickering under the basic condition for machine ready, and if Servo
Ready Signal in CNC is ON, then The LED is ON.
<Check the state of Machine Ready LED>
①Machine Ready Relay is ON. (LED flickering)
②Electric contactor of CNC power supply circuit is ON, and the power will be
supplied to PSM in CNC. When CNC becomes Servo Ready state, LED is ON.
③When CNC becomes Servo Ready state normally, X axis brake will be released.
Note 1) Be sure to check whether the emergency stop switch is released or not
before pressing the machine ready switch. Without releasing the
emergency stop switch, Machine ready cannot be done.
2) Emergency Stop Release Switch
There are some possibilities that the machine can be an
emergency stop state by electrical torque limiter due to the
increasing of load by the interference with workpiece or
mechanical interference during the axis jogging or automatic
operation of the machine.
In this case, in order to release the emergency stop state, press
the Machine Ready switch simultaneously during pressing the
emergency stop release switch. And when emergency stop state is
occurred owing to over travel of axis, press the Machine ready
switch simultaneously during pressing the emergency stop release
switch. It makes the machine to Machine Ready State and then
move the axis to the inside of travel stroke using feeding handle.
Normally alarm reset cannot be released by the above mentioned
operation of these switches until all of the alarm causes are
completely removed. In order to reset the alarm, be sure to
remove all of the alarm causes first.
[MACHINE READY]
[EMERGENCY
STOP RELEASE]

MAIN OPERATION PANEL | 7
(3) Automatic operation & Feed hold switch
This is the switch that performs the automatic operation in AUTO and MDA mode for
CNC program or holds the axis feed during automatic operation.
1) Cycle start switch
The available mode of cycle start is.
It can be used to start the automatic operation in AUTO mode
regarding CNC machining program called by operator.
The called program will be run automatically as soon as releasing
the cycle start switch during pressing it under the condition of
satisfying for automatic operation.
And this switch can be used on the TSM screen of JOG mode.
<LED state>
Light : in case of Automation Operation of CNC
Be careful that program will be activated to cycle start as soon as pressing this
button under the state of satisfying the condition for automatic operation.
Before cycle start, be sure to check the axis stroke etc. for preventing from
unexpected human accident and the machine damage.
2) CYCLE STOP switch
This switch is used to hold the axis feed temporarily during
automatic operation. When pressing this switch, the auxiliary
functions(M, S, T) during program execution will stop after its com-
pletion. And axis feed and dwell also stop. At that time, the
selection of machine data determines whether spindle and coolant
stop or not. In order to release the hold state and restart automatic
operation, press cycle start switch once.
<LED state>
Light : In case that the automatic operation stops and the
hold signal output comes out. However, in case of hold
during M,S, and T code execution, LED is ON and
then automatically OFF by the completion of motion.
[CYCLE START]
[Cycle Stop]

8| Part 1
(4) Jog feed switch
The following switches are provided for jog feed of axis in the machine.
Jog feed switch of each axis is available only in
mode.
According to the machine type, C can be possible.
Before pressing the direction button for jog operation, please
select the corresponding axis.
C can be selected according to the machine type.
In jog mode, jog feed switch can be used to the following manual axis operation.
1) Jog feed operation of each axis
2) Rapid traverse operation of each axis
3) Reference point return operation of each axis in reference point mode
(5) Rapid switch
Rapid override switch is for controlling the rapid speed.
Available mode:
Rapid speed will be set in machine data for every axis.
It is available for rapid moving using Jog switch in manual operation or
when selecting the Jog mode.
Operation is only available during pressing this button.
Manual rapid speed at the 100% of rapid override has been set to
parameter.

MAIN OPERATION PANEL | 9
(6) Rapid traverse and feedrate override
Using this switch, axis feedrate and rapid traverse can
be adjusted between 0% and 120% in MDA, AUTO and
JOG mode.
(7) Handle incremental feed & MPG
This switch & MPG are available in handle mode.
After selecting the handle axis by selecting the handle
mode switch of corresponding axis, select the
incremental feed switch.
When selecting incremental feed switch X100, and
feedrate of corresponding axis will be 0.1mm selected.
When selecting incremental feed switch X10, and
feedrate of corresponding axis will be 0.01mm.
This is Manual Pulse Generator(MPG) to traverse axis you want after selecting
Incremental feed switch. After selecting handle mode, if MPG is rotated, the selected
axis of handle mode moves as the amount of constant step(0.1mm, 0.01mm, 0.001mm)
according to the selection of incremental feed switch.
For safe axis feed, be sure to check the interference between axis and device before
rotating the handle, then operate the axis.

10 | Part 1
(8) Spindle selection switch
It is the function switch to select spindle in manual operation of the machine.
Available mode for spindle selection switch is
Use this switch to select spindle when operating the machine.
Please keep in mind that there are no selection switches as follows in standard 2-axes
machine.
Spindle rotation (FWD/REV), jog operation and spindle override selection switch on
operation panel can be activated effectively only when the selected spindle changes to
speed control mode.
When selecting the main spindle selection switch, the LED is
turned on after completion of selecting main spindle.
When selecting rev.(milling) spindle selection switch, This switch is
available only for the machine that has the 2nd spindle.
the LED is ON after completion of rev. spindle selection.
When main spindle is selected, if C-axis selection button is
pressed, the state of main spindle will be changed to Contouring
control mode. And when sub spindle is selected, if C-axis selection
button is pressed, the state of sub spindle will be changed to
contouring control mode.
According to the turning center type, it is available only for the
machine that has milling and sub spindle.
Revolving(milling)
spindle selection
Main spindle
Selection
C-axis selection

MAIN OPERATION PANEL | 11
(9) Spindle control Switch in manual mode
1) Spindle rotating direction selection & Jog switch
Spindle CW Rotation
These switches are used to rotate the selected spindle in
the CW or CCW direction. Be sure to determine the rotation
direction after selecting the spindle selection switch in
2.2.8.
If looking to spindle in back view, clockwise rotation
direction is forward. The counter-clockwise rotation
direction is reverse.
Spindle CCW rotation
Spindle rotation stop
In manual mode, press the spindle rotation stop switch for
stopping the rotating spindle.
Note 1) Note) It is impossible to rotate spindle by manual
until S-code is commanded in automatic mode
after turning ON the CNC power first. Therefore, in
order to rotate the spindle by manual after CNC
power ON first, command certain Sxxx of S-code
in MDA mode.
Spindle jog
When manual jog operation is selected, the spindle will be
rotated as long as pressing the spindle jog button.
Spindle CW LED ON : indicates to select the CW. rotation of the selected spindle.
Spindle CCW LED ON : indicates to select the CCW rotation of the selected spindle.
Spindle Jog LED ON : indicates to select the spindle Jog operation.
When door is open with setting mode key ON, the maximum spindle speed is 50
rpm. And spindle will be rotated as long as the spindle CW, CCW or JOG button is
pressed.
2) Spindle rotation start & stop switch
These buttons are different from the above spindle CW,CCW
and stop button. The above buttons are available in manual
mode only.
These buttons on the left are used to activate /deactivate the
spindle. During spindle is running in AUTO mode, the spindle
can be stop by spindle stop button, and run again with spindle
start button. And these buttons have higher priority than the
above buttons.

12 | Part 1
(10)Spindle override switch
This switch is used to control the spindle speed.
When rotating spindle in automatic or manual mode, the
rotating speed can be adjusted by 5% step of presetting
value using this switch.
But, spindle speed can be changed for thread cutting and
tapping operation by federate override switches instead
of spindle override switch.
(11)Tool index switch
When pressing this button, current tool No. will be increased by number 1
at a time.
On the contrary, press this button, then current tool No. will be decreased
by number 1.
Note)
If the partition number of tool index and the selection of machine data are not proper,
tool No. is not displayed correctly and alarm is occurred.