Siemens PUMA V400/M User manual

MT0006OPES186
PUMA Vertical Turning Center
SIEMENS CNC System
PUMA V400/M
PUMA V550/M
PUMA VT450/M
PUMA VT750/M
PUMA VT900/M
PUMA VT1100/M
PUMA V8300/M

INTRODUCTION
Thank you for choosing the DOOSAN machine tools. We are proud to have you among our DOOSAN
family of users.
Manuals contain concise information on the setup and operation of your machine tool. To make the
most of its outstanding performance over a long period, the machine must be properly installed, and
operating and maintenance procedures must be clearly understood and carefully followed.
This manual was considered complete and accurate at the time of publication, however, due to our
desire to constantly improve the quality and specification of all our products, it is subject to change or
modification. If you have any questions, please contact the nearest DOOSAN Technical / Service center.

CONTENTS
Part 1 MAIN OPERATION PANEL........... 1
1. POWER SWITCHES.........................................................................1
1.1 Layout of power switches....................................................................... 1
1.2 Operation of power switches.................................................................. 1
2. MAIN OPERATION PANEL..............................................................2
2.1 Layout of operation panel ...................................................................... 2
2.2 Operation panel switches....................................................................... 4
2.3 Key selector switch.............................................................................. 15
2.4 Optional function switch....................................................................... 16
2.5 Foot switch operation........................................................................... 17
2.6 LED display.......................................................................................... 17
2.7 Other switches..................................................................................... 18
Part 2 OPERATION ................................ 19
1. POWER SUPPLY & BREAK..........................................................19
1.1 Power supply ....................................................................................... 19
2. EMERGENCY STOP & MACHINE READY....................................21
2.1 Emergency Stop .................................................................................. 21
2.2 Machine Ready.................................................................................... 22
3. Operation Mode selection.............................................................24
3.1 Operation Mode................................................................................... 24
4. AXIS FEED OPERATION...............................................................26
4.1 Jog Traverse........................................................................................ 27
4.2 Rapid traverse during jog traversing.................................................... 29
4.3 Handle feed ......................................................................................... 30
4.4 Manual REF. point return..................................................................... 32

5. C-AXIS Mode.................................................................................. 35
5.1 C-axis clamp/unclamp operation.......................................................... 36
5.2 Axis traverse and restrictions in C-axis clamp status........................... 36
5.3 Spindle axis mode command in Auto mode......................................... 37
6. SPINDLE......................................................................................... 38
6.1 Spindle operation................................................................................. 38
6.2 Spindle selection.................................................................................. 39
6.3 Spindle rotation and operation in manual mode................................... 40
6.4 Spindle Rotation Command in auto mode ........................................... 41
6.5 Spindle Rotation Condition................................................................... 43
6.6 Spindle override operation................................................................... 44
6.7 Spindle Gear Switching........................................................................ 45
7. CHUCKING OPERATION .............................................................. 46
7.1 Chuck operation................................................................................... 47
7.2 Restrictions in machine operation according to the status of chucking 48
7.3 Chuck clamp/unclamp check ............................................................... 49
7.4 Chuck clamp/unclamp operation.......................................................... 52
7.5 Dual chucking (option) ......................................................................... 54
7.6 Chucking operation on spindle rotating................................................ 56
8. TOOL POST ................................................................................... 57
8.1 The movement of tool post................................................................... 57
8.2 The operation of tool post .................................................................... 58
9. COOLANT OPERATION................................................................ 61
9.1 Connecting coolant motor and peripheral device................................. 61
9.2 Standard coolant operation.................................................................. 61
9.3 Optional Coolant.................................................................................. 63
9.4 Mutual operation between standard and optional coolant.................... 63
9.5 Cool jet coolant operation .................................................................... 64
9.6 Coolant Flushing.................................................................................. 65
10. QUICK TOOL PRESETTER (OPTION).......................................... 66
10.1 Automatic type quick tool presetter operation...................................... 67
10.2 Manual type quick tool presetter operation .......................................... 69
10.3 Measuring a tool with a tool probe....................................................... 70

10.4 Calibrating the tool probe..................................................................... 72
11. Air blow (Option) ...........................................................................73
11.1 Air blow operation................................................................................ 73
12. SIGNAL TOWER (OPTION) ...........................................................75
12.1 The machine status according to the light color of signal tower........... 75
13. PARTS COUNT ..............................................................................76
13.1 Parts count function............................................................................. 76
14. AUTO POWER OFF(OPTION) .......................................................77
14.1 The sequence of auto power OFF ....................................................... 77
15. AUTO DOOR(OPTION) ..................................................................78
15.1 Auto door operation ............................................................................. 78
16. CHIP CONVEYOR(OPTION)..........................................................79
16.1 Chip conveyor operation...................................................................... 79
Part 3 PROGRAMMING.......................... 81
1. M Function .....................................................................................81
1.1 M Code List.......................................................................................... 81
2. Tool Function (T Function)...........................................................99
2.1 Tool change with T command.............................................................. 99
2.2 Tool offsets........................................................................................ 100
3. Spindle Function (S Function) ...................................................103
3.1 Spindle speed(S), direction of spindle rotation(M3,M4,M5) ............... 103
4. Tool Load Monitoring Function (Option)...................................104
4.1 Introduction........................................................................................ 104
4.2 Basics operation ................................................................................ 105
4.3 Convenience Function....................................................................... 116
Part 4 MAINTENANCE......................... 121
1. Enter the final end user data (EUNA).........................................121

1.1 This is how you generate the machine logbook................................. 121
1.2 This is how you make a new entry in the logbook.............................. 123
1.3 This is how you save the machine identity......................................... 124
1.4 This is how you send the end use final destination data.................... 126
1.5 Easy Explanation of RSC(Repair Service contract) Procedure.......... 128
2. NC & PLC Initialization ............................................................... 133
2.1 Referencing with Absolute Value Encoders....................................... 133
2.2 Adjustment......................................................................................... 133
2.3 Adjustment methods .......................................................................... 133
2.4 Readjustment..................................................................................... 133
2.5 Sequence........................................................................................... 134
2.6 PLC Monitoring (Valid for Only S828)................................................ 135
3. Turret Service Mode.................................................................... 137
3.1 Turret Service Screen........................................................................ 137
3.2 Operation in Turret Service Mode...................................................... 138
4. Service Planner........................................................................... 139
4.1 Acknowledging a maintenance task................................................... 140
5. Easy Extend Function.(Only available 828D)............................ 141
5.1 Easy Extend Screen. ......................................................................... 141
5.2 Machine data to enable machine options........................................... 146

MAIN OPERATION PANEL | 1
Part 1 MAIN OPERATION PANEL
1. POWER SWITCHES
1.1 Layout of power switches
Turn on the power according to power ON procedure after being fully understood the safety
precautions for power ON.
1.2 Operation of power switches
This switch is for supplying the main power of turning center, it is
possible to turn ON/OFF the main power by MCCB handle attached to
the door of control panel. MCCB used in machine has been selected by
the power capacity for each models of turning center. Regarding the
power capacity for each models of turning center, refer to the electric
circuit diagram.
Be sure not to open the door under the state of ON, OFF and TRIP of
MCCB.
Located in the rear of machine
Main MCCB handle
In electric cabinet
Located in the front of machine
Emergency stop Switch

2| Part 1
2. MAIN OPERATION PANEL
2.1 Layout of operation panel
Operation panel ▶
Rear side ▶