Siemens SIPART PS2 User manual

SIPART
Electropneumatic positioners
SIPART PS2 (6DR5...)
Compact Operating Instructions
6DR5...
With and without HART
With PROFIBUSPA
With FOUNDATION Fieldbus
11/2022
A5E03436620-AG
Introduction 1
Safety instructions 2
Installing/mounting 3
Connecting 4
Commissioning 5
Service and maintenance 6
Technical data 7
Product documentation
and support A
Accessory part sealing
plug / thread adapter B

Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Quali󹪝ed Personnel
The product/system described in this documentation may be operated only by personnel quali󹪝ed for the speci󹪝c
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Quali󹪝ed personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance
are required to ensure that the products operate safely and without any problems. The permissible ambient
conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identi󹪝ed by ® are registered trademarks of SiemensAG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Siemens AG
Digital Industries
Postfach 48 48
90026 NÜRNBERG
GERMANY
Document order number:A5E03436620
Ⓟ 12/2022 Subject to change
Copyright © SiemensAG 2022.
All rights reserved

Table of contents
1 Introduction ........................................................................................................................................... 7
1.1 Purpose of this documentation ............................................................................................ 7
1.2 Product compatibility........................................................................................................... 7
1.3 Designated use .................................................................................................................... 8
1.4 Checking the consignment................................................................................................... 8
1.5 Manufacturer nameplate...................................................................................................... 9
1.6 Explosion protection nameplate ........................................................................................... 9
1.7 Security information .......................................................................................................... 10
1.8 Transportation and storage ................................................................................................ 11
1.9 Notes on warranty ............................................................................................................. 11
2 Safety instructions............................................................................................................................... 13
2.1 Precondition for use........................................................................................................... 13
2.2 Warning symbols on the device.......................................................................................... 13
2.3 Laws and directives............................................................................................................ 13
2.4 Conformity with European directives .................................................................................. 14
2.5 Conformity with UK directives ............................................................................................ 14
2.6 Product approval and UL compliance.................................................................................. 14
2.7 Improper modi󹪝cations ...................................................................................................... 15
2.8 Use in areas subject to explosion hazard............................................................................. 16
3 Installing/mounting ............................................................................................................................. 17
3.1 Basic safety instructions ..................................................................................................... 17
3.1.1 Proper mounting................................................................................................................ 19
3.2 Mounting to linear actuator ............................................................................................... 20
3.3 Mounting to part-turn actuator .......................................................................................... 20
3.4 Installing option modules................................................................................................... 20
3.4.1 Internal NCS module.......................................................................................................... 21
4 Connecting .......................................................................................................................................... 23
4.1 Basic safety instructions ..................................................................................................... 23
4.1.1 Additional safety notes for PA and FF.................................................................................. 26
4.2 Electrical connection.......................................................................................................... 27
4.2.1 SIPART PS2 with 4 to 20mA/HART ...................................................................................... 27
4.2.2 SIPART PS2 with PROFIBUS PA............................................................................................. 29
4.2.3 SIPART PS2 with FOUNDATION Fieldbus .............................................................................. 29
SIPART PS2 (6DR5...)
Compact Operating Instructions, 11/2022, A5E03436620-AG 3

4.2.4 Split range ......................................................................................................................... 30
4.2.5 Option modules................................................................................................................. 30
4.2.5.1 Digital I/O Module (DIO) 6DR4004-6A / -8A......................................................................... 30
4.2.5.2 Analog Output Module (AOM) 6DR4004-6J / -8J ................................................................. 30
4.2.5.3 Inductive Limit Switches (ILS) 6DR4004-6G / -8G ................................................................ 31
4.2.5.4 Mechanic Limit Switches (MLS) 6DR4004-6K...................................................................... 31
4.2.6 Option device version M12 connector ................................................................................ 32
4.2.6.1 In the basic unit with 4 to 20mA/HART............................................................................... 33
4.2.6.2 In the basic unit with PROFIBUS PA ..................................................................................... 33
4.2.6.3 In the basic unit with FOUNDATION Fieldbus ...................................................................... 33
4.2.6.4 In the basic unit with Analog Output Module (AOM) 6DR4004-6J / -8J (-Z D53) ................... 34
4.2.6.5 In the basic unit with Position Transmitter (-Z D54)............................................................. 34
4.2.6.6 In the basic unit with Digital I/O Module (DIO) 6DR4004-6A / -8A (-Z D55) .......................... 34
4.2.6.7 In the basic unit with Inductive Limit Switches (ILS) 6DR4004-6G /-8G (-Z D56)................... 35
4.2.6.8 In the basic unit with Mechanic Limit Switches (MLS) 6DR4004-6K (-Z D57)........................ 35
4.3 Pneumatic connection ....................................................................................................... 35
4.3.1 Pneumatic connection for 6DR5..0/1/2/3 ............................................................................ 36
4.3.2 Pneumatic connection for 6DR5..5 and 6DR5..6.................................................................. 37
4.4 Restrictors.......................................................................................................................... 37
5 Commissioning .................................................................................................................................... 39
5.1 Basic safety instructions ..................................................................................................... 39
5.2 Overview........................................................................................................................... 41
5.3 Sequence of automatic initialization................................................................................... 42
5.4 Parameter.......................................................................................................................... 42
5.5 Purge air switching ............................................................................................................ 44
5.6 Commissioning linear actuators ......................................................................................... 44
5.6.1 Preparing linear actuators for commissioning ..................................................................... 44
5.6.2 Automatic initialization of linear actuators.......................................................................... 45
5.6.3 Manual initialization of linear actuators.............................................................................. 47
5.7 Commissioning part-turn actuators .................................................................................... 48
5.7.1 Preparing part-turn actuators for commissioning ................................................................ 48
5.7.2 Automatic initialization of part-turn actuators .................................................................... 49
5.7.3 Manual initialization of part-turn actuators......................................................................... 50
5.8 Canceling initialization....................................................................................................... 50
6 Service and maintenance .................................................................................................................... 51
6.1 Basic safety instructions ..................................................................................................... 51
6.1.1 Maintenance...................................................................................................................... 51
6.2 Cleaning............................................................................................................................ 52
6.2.1 Positioners 6DR5..0, 6DR5..3 and 6DR5..5 .......................................................................... 52
6.2.2 Positioners 6DR5..1, 6DR5..2 and 6DR5..6 .......................................................................... 53
6.3 Maintenance and repair work............................................................................................. 53
6.4 Return procedure............................................................................................................... 54
6.5 Disposal............................................................................................................................. 55
Table of contents
SIPART PS2 (6DR5...)
4Compact Operating Instructions, 11/2022, A5E03436620-AG

7 Technical data...................................................................................................................................... 57
7.1 All device versions ............................................................................................................. 57
7.1.1 Rated conditions................................................................................................................ 57
7.1.2 Pneumatic data.................................................................................................................. 58
7.1.3 Construction...................................................................................................................... 59
7.1.4 Controller .......................................................................................................................... 60
7.1.5 Certi󹪝cates and approvals................................................................................................... 61
7.1.5.1 Markings for explosion protection ...................................................................................... 61
7.1.5.2 Ambient temperature......................................................................................................... 62
7.1.6 Natural gas as actuator medium......................................................................................... 63
7.2 With 4 to 20mA/HART ....................................................................................................... 64
7.2.1 Electrical data .................................................................................................................... 64
7.2.2 Electrical data for pressure sensor module.......................................................................... 66
7.2.3 Communication (HART) ..................................................................................................... 66
7.3 With PROFIBUS PA / with FOUNDATION Fieldbus ................................................................. 67
7.3.1 Electrical data .................................................................................................................... 67
7.3.2 PROFIBUS PA communication ............................................................................................. 68
7.3.3 FOUNDATION Fieldbus communication .............................................................................. 69
7.4 Option modules................................................................................................................. 69
7.4.1 Digital I/O Module (DIO) 6DR4004-6A / -8A......................................................................... 69
7.4.2 Analog Output Module (AOM) 6DR4004-6J / -8J ................................................................. 70
7.4.3 Analog Input Module (AIM) 6DR4004-6F / -8F..................................................................... 71
7.4.4 Inductive Limit Switches (ILS) 6DR4004-6G / -8G ................................................................ 72
7.4.5 Mechanic Limit Switches (MLS) 6DR4004-6K...................................................................... 73
7.4.6 Internal NCS module 6DR4004-5L / 6DR4004-5LE............................................................... 74
7.4.7 External position detection................................................................................................. 75
7.4.7.1 Rated conditions for external position detection ................................................................. 75
7.4.7.2 External NCS sensors 6DR4004-6N / -8N............................................................................. 75
7.4.7.3 Position Transmitter (Potentiometer) 6DR4004-1ES ............................................................ 76
7.4.7.4 Position Transmitter (NCS) 6DR4004-2ES............................................................................ 76
7.4.7.5 Position Transmitter (NCS, ILS) 6DR4004-3ES ..................................................................... 77
7.4.7.6 Position Transmitter (NCS, MLS) 6DR4004-4ES ................................................................... 78
A Product documentation and support .................................................................................................. 81
A.1 Product documentation ..................................................................................................... 81
A.2 Technical support............................................................................................................... 82
A.3 Chinese production license for explosion proof electrical products ...................................... 83
B Accessory part sealing plug / thread adapter ...................................................................................... 85
B.1 Intended use of accessory part........................................................................................... 85
B.2 Safety instructions for accessory part ................................................................................. 85
B.3 Technical speci󹪝cations of accessory part ........................................................................... 86
B.4 Dimensional drawings for accessory part............................................................................ 87
Index .................................................................................................................................................... 89
Table of contents
SIPART PS2 (6DR5...)
Compact Operating Instructions, 11/2022, A5E03436620-AG 5

Table of contents
SIPART PS2 (6DR5...)
6Compact Operating Instructions, 11/2022, A5E03436620-AG

Introduction 1
1.1 Purpose of this documentation
These instructions are a brief summary of important features, functions and safety information,
and contain all information required for safe use of the device. Read the instructions carefully
prior to installation and commissioning. In order to use the device correctly, 󹪝rst review its
principle of operation.
The instructions are aimed at persons who install and commission the device.
To realize optimum performance from the device, read the complete operating instructions.
See also
SIPART PS2 product information (http://www.siemens.com/sipartps2)
1.2 Product compatibility
The following table describes the compatibility between the edition of the document, device
revision, engineering system and associated Electronic Device Description (EDD).
HART
Manual
edition
Comments Device revision Compatible version of device integration package
11/2022 New device fea‐
tures
FW: 5.04.00 or higher
Device revision 8 or higher
SIMATIC PDM V9.1 EDD: 25.00.00 or higher
SIMATIC PDM V8.2 SP1 EDD: 25.00.00 or higher
AMS Device Manager V12.5 EDD: 25.00.00 or higher
SITRANS DTM V4.1 EDD: 25.00.00 or higher
11/2021 New manual
edition
FW: 5.02.00 or higher
Device revision 7 or higher
SIMATIC PDM V9.0 EDD: 24.00.00 or higher
SIMATIC PDM V8.2 SP1 EDD: 24.00.00 or higher
AMS Device Manager V12.5 EDD: 24.00.00 or higher
SITRANS DTM V4.1 EDD: 24.00.00 or higher
Field communicator EDD: 24.00.00 or higher
09/2020 New device fea‐
tures
FW: 5.02.00 or higher
Device revision 7 or higher
SIMATIC PDM V9.0 EDD: 24.00.00 or higher
SIMATIC PDM V8.2 SP1 EDD: 24.00.00 or higher
AMS Device Manager V12.5 EDD: 24.00.00 or higher
SITRANS DTM V4.1 EDD: 24.00.00 or higher
Field communicator EDD: 24.00.00 or higher
SIPART PS2 (6DR5...)
Compact Operating Instructions, 11/2022, A5E03436620-AG 7

PROFIBUSPA
Manual
edition
Comments Device revision Compatible version of device integration package
11/2021 New manual
edition
PROFIBUSPA
FW: 6.01.00 or higher
SIMATIC PDM V9.0 EDD: 23.00.00 or higher
SIMATIC PDM V8.2 SP1 EDD: 23.00.00 or higher
SITRANS DTM V4.1 EDD: 23.00.00 or higher
09/2020 New device fea‐
tures
PROFIBUSPA
FW: 6.01.00 or higher
SIMATIC PDM V9.0 EDD: 23.00.00 or higher
SIMATIC PDM V8.2 SP1 EDD: 23.00.00 or higher
SITRANS DTM V4.1 EDD: 23.00.00 or higher
FOUNDATION Fieldbus
Manual
edition
Comments Device revision Compatible version of device integration package
11/2021 New manual
edition
FW: 3.01.00 or higher
Device revision 3
SITRANS DTM V4.1 EDD: 4.00.00 or higher
AMS Device Manager V12.5 EDD: 4.00.00 or higher
Field communicator EDD: 4.00.00 or higher
09/2020 New device fea‐
tures
FW: 3.01.00 or higher
Device revision 3
SITRANS DTM V4.1 EDD: 4.00.00 or higher
AMS Device Manager V12.5 EDD: 4.00.00 or higher
Field communicator EDD: 4.00.00 or higher
1.3 Designated use
Use the device in accordance with the information on the nameplate and in the Technical data
(Page57).
1.4 Checking the consignment
1. Check the packaging and the delivered items for visible damages.
2. Report any claims for damages immediately to the shipping company.
3. Retain damaged parts for clari󹪝cation.
4. Check the scope of delivery by comparing your order to the shipping documents for
correctness and completeness.
WARNING
Using a damaged or incomplete device
Risk of explosion in hazardous areas.
• Do not use damaged or incomplete devices.
Introduction
1.4Checking the consignment
SIPART PS2 (6DR5...)
8Compact Operating Instructions, 11/2022, A5E03436620-AG

1.5 Manufacturer nameplate
Example
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①Article number and order su󹪟x (order code)
②Conformity with country-speci󹪝c directives
③Observe the operating instructions
④Built-in option modules
⑤QR code to the mobile website with device-speci󹪝c product information
⑥Serial number
1.6 Explosion protection nameplate
Examples
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
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4//

①Approvals ③FM/CSA marking for hazardous area
②ATEX/IECEx marking for hazardous area ④Permissible ambient temperature for oper‐
ation in hazardous areas
Figure1-1 Enclosure type: 6DR5 (b = 0), 6DR5 (b = 1), 6DR5 (b = 2), 6DR5 (b = 3)
Introduction
1.6Explosion protection nameplate
SIPART PS2 (6DR5...)
Compact Operating Instructions, 11/2022, A5E03436620-AG 9

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
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&YJB***$5p$%C;O"&YJB***$5p$%C*4$M*****%JW(Q&(*4$M*****%JW(Q&(/*$M*%JW(Q"%/*$M*%JW(Q"%ࣧ5Bࣧp$5p$5
①Approvals ③FM/CSA marking for hazardous area
②ATEX/IECEx marking for hazardous area ④Permissible ambient temperature for oper‐
ation in hazardous areas
Figure1-2 Enclosure type: 6DR5 (b = 5), 6DR5 (b = 6)
1.7 Security information
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens’ products and solutions constitute one element of such a concept.
Customers are responsible for preventing unauthorized access to their plants, systems,
machines and networks. Such systems, machines and components should only be connected
to an enterprise network or the internet if and to the extent such a connection is necessary
and only when appropriate security measures (e.g. 󹪝rewalls and/or network segmentation)
are in place.
For additional information on industrial security measures that may be implemented, please
visit
https://www.siemens.com/industrialsecurity.
Siemens’ products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends that product updates are applied as soon as they are
available and that the latest product versions are used. Use of product versions that are no
longer supported, and failure to apply the latest updates may increase customer’s exposure
to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed under
https://www.siemens.com/cert.
Introduction
1.7Security information
SIPART PS2 (6DR5...)
10 Compact Operating Instructions, 11/2022, A5E03436620-AG

NOTICE
Unauthorized product information or software
Use only authorized Siemens websites when accessing any product information or software,
including 󹪝rmware updates, device integration 󹪝les (EDD, for example), as well as other
product documentation. Using unauthorized product information or software could result in a
security incident, such as breach of con󹪝dentiality, or loss of integrity and availability of the
system.
For more information, see Product documentation and support (Page81).
1.8 Transportation and storage
To guarantee su󹪟cient protection during transport and storage, observe the following:
• Keep the original packaging for subsequent transportation.
• Devices/replacement parts should be returned in their original packaging.
• If the original packaging is no longer available, ensure that all shipments are properly
packaged to provide su󹪟cient protection during transport. Siemens cannot assume liability
for any costs associated with transportation damages.
NOTICE
Insu󹪟cient protection during storage
The packaging only provides limited protection against moisture and in󹪝ltration.
• Provide additional packaging as necessary.
Special conditions for storage and transportation of the device are listed in Technical data
(Page57).
1.9 Notes on warranty
The contents of this manual shall not become part of or modify any prior or existing agreement,
commitment or legal relationship. The sales contract contains all obligations on the part of
Siemens as well as the complete and solely applicable warranty conditions. Any statements
regarding device versions described in the manual do not create new warranties or modify the
existing warranty.
The content re󹪞ects the technical status at the time of publishing. Siemens reserves the right
to make technical changes in the course of further development.
Introduction
1.9Notes on warranty
SIPART PS2 (6DR5...)
Compact Operating Instructions, 11/2022, A5E03436620-AG 11

Introduction
1.9Notes on warranty
SIPART PS2 (6DR5...)
12 Compact Operating Instructions, 11/2022, A5E03436620-AG

Safety instructions 2
2.1 Precondition for use
This device left the factory in good working condition. In order to maintain this status and to
ensure safe operation of the device, observe these instructions and all the speci󹪝cations relevant
to safety.
Observe the information and symbols on the device. Do not remove any information or
symbols from the device. Always keep the information and symbols in a completely legible
state.
2.2 Warning symbols on the device
Symbol Explanation
Consult operating instructions
2.3 Laws and directives
Observe the test certi󹪝cation, provisions and laws applicable in your country during connection,
assembly and operation. These include, for example:
• National Electrical Code (NEC - NFPA 70) (USA)
• Canadian Electrical Code (CEC) (Canada)
Further provisions for hazardous area applications are for example:
• IEC60079-14 (international)
• EN60079-14 (EU)
• For Korea only:
$
SIPART PS2 (6DR5...)
Compact Operating Instructions, 11/2022, A5E03436620-AG 13

2.4 Conformity with European directives
The CE marking on the device shows conformity with the regulations of the following European
guidelines:
Electromagnetic com‐
patibility EMC
2014/30/EU
Directive of the European Parliament and of the Council on the har‐
monization of the laws of the Member States relating to electromag‐
netic compatibility.
Atmosphère explosi‐
ble
ATEX
2014/34/EU
Directive of the European Parliament and of the Council on the har‐
monization of the laws of the Member States relating to equipment
and protective systems intended for use in potentially explosive at‐
mospheres.
2011/65/EU RoHS Directive of the European Parliament and of the Council on the restric‐
tion of the use of certain hazardous substances in electrical and elec‐
tronic equipment
The directives applied can be found in the EU declaration of conformity for the associated
device.
2.5 Conformity with UK directives
The UKCA marking on the device shows conformity with the following UK directives:
Electromagnetic Compatibility SI2016/1091 Electromagnetic Compatibility Directives 2016
Explosive Atmospheres SI2016/1107 Directives for Equipment and Protective Sys‐
tems Intended for use in Potentially Explosive
Atmospheres 2016
Directive on the Restriction of the Use of Cer‐
tain Hazardous Substances SI 2012/3032
Directives on the Restriction of the Use of Cer‐
tain Hazardous Substances in Electrical and
Electronic Equipment 2012
The applicable directives can be found in the UKCA declaration of conformity of the speci󹪝c
device.
2.6 Product approval and UL compliance
Classi󹪝cation according to
pressure equipment direc‐
tive (PED2014/68/EU)
For 󹪞uid group 1 gases; ful󹪝lls requirements according to article 4, paragraph 3 (good
engineering practice SEP)
CE conformity The applicable directives and applied standards can be found in the EU declaration of
conformity on the Internet.
UL conformity Conformity has been proven based on US and Canadian safety requirements.
For applicable safety requirements, refer to the UL CERTIFICATE OF COMPLIANCE on
the Internet at: Certi󹪝cates (http://www.siemens.com/processinstrumentation/
certi󹪝cates)
Safety instructions
2.6Product approval and UL compliance
SIPART PS2 (6DR5...)
14 Compact Operating Instructions, 11/2022, A5E03436620-AG

Соответствие TP TC
012/2011
Изделие соответствует требованиям ТР ТС 012/2011
О безопасности оборудования для работы во взрывоопасных средах
2.7 Improper modi󹪝cations
WARNING
Improper device modi󹪝cations
Risk to personnel, system and environment can result from modi󹪝cations to the device,
particularly in hazardous areas.
• Only carry out modi󹪝cations that are described in the instructions for the device. Failure to
observe this requirement cancels the manufacturer's warranty and the product approvals.
WARNING
Improper modi󹪝cation on positioner 6DR5...6
Danger of explosion. The pneumatic terminal plate on the SIPART PS2 positioner 6DR5..6 is a
safety-related component of the 󹪞ameproof enclosure.
• Never loosen the screws ① of the pneumatic terminal plate.

Figure2-1 Screws of the pneumatic terminal plate on the positioner 6DR5..6
Safety instructions
2.7Improper modi󹪝cations
SIPART PS2 (6DR5...)
Compact Operating Instructions, 11/2022, A5E03436620-AG 15

2.8 Use in areas subject to explosion hazard
Quali󹪝ed personnel for hazardous area applications
Persons who install, connect, commission, operate, and service the device in a hazardous
area must have the following speci󹪝c quali󹪝cations:
• They are authorized, trained or instructed in operating and maintaining devices and systems
according to the safety regulations for electrical circuits, high pressures, aggressive, and
hazardous media.
• They are authorized, trained, or instructed in carrying out work on electrical circuits for
hazardous systems.
• They are trained or instructed in maintenance and use of appropriate safety equipment
according to the pertinent safety regulations.
WARNING
Use in hazardous area
Risk of explosion.
• Only use equipment that is approved for use in the intended hazardous area and labeled
accordingly.
• Do not use devices that have been operated outside the conditions speci󹪝ed for hazardous
areas. If you have used the device outside the conditions for hazardous areas, make all Ex
markings unrecognizable on the nameplate.
WARNING
Loss of safety of device with type of protection "Intrinsic safety Ex i"
If the device or its components have already been operated in non-intrinsically safe circuits or
the electrical speci󹪝cations have not been observed, the safety of the device is no longer
ensured for use in hazardous areas. There is a risk of explosion.
• Connect the device with type of protection "Intrinsic safety" solely to an intrinsically safe
circuit.
• Observe the speci󹪝cations for the electrical data on the certi󹪝cate and/or in Technical data
(Page57).
Safety instructions
2.8Use in areas subject to explosion hazard
SIPART PS2 (6DR5...)
16 Compact Operating Instructions, 11/2022, A5E03436620-AG

Installing/mounting 3
3.1 Basic safety instructions
WARNING
High operating force with pneumatic actuators
Risk of injury when working on control valves due to the high operating force of the pneumatic
actuator.
• Please observe the corresponding safety instructions for the pneumatic actuator in use.
WARNING
Lid gasket may be damaged
If the lid gasket is not positioned correctly in the groove of the base plate, it could be damaged
when the lid is mounted and screwed tight.
• Therefore, make sure that the lid gasket is seated correctly.
WARNING
Exceeded maximum permissible operating pressure
Risk of injury or poisoning.
The maximum permissible operating pressure depends on the device version, pressure limit
and temperature rating. The device can be damaged if the operating pressure is exceeded. Hot,
toxic and corrosive process media could be released.
Ensure that maximum permissible operating pressure of the device is not exceeded. Refer to
the information on the nameplate and/or in Technical data (Page57).
WARNING
Electrostatic charging of nameplates
The nameplates used on the device can reach a capacity of 5pF.
• Keep the device and the cables at a distance from strong electromagnetic 󹪝elds.
SIPART PS2 (6DR5...)
Compact Operating Instructions, 11/2022, A5E03436620-AG 17

CAUTION
Unsuitable compressed air
Device damage. As a general rule, the positioner must only be operated with dry and clean
compressed air.
• Use the customary water separators and 󹪝lters. An additional dryer is required in extreme
cases.
• Use dryers, especially if you operate the positioner at low ambient temperatures.
CAUTION
Adhere to the following instructions before working on the control valve and when
attaching the positioner
Danger of injury.
• Prior to working on the control valve, you must move the actuator and the process valve into
a completely pressureless state. Proceed as follows:
– Depressurize the actuator chambers.
– Switch o󹪜 the supply pressure PZ.
– Secure the process valve.
• Make sure that the actuator has reached the pressureless state.
• If you interrupt the supply pressure PZ to the positioner, the pressureless position can only
be reached after a certain waiting time.
• When mounting, adhere strictly to the following order to avoid injuries or mechanical
damage to the positioner/mounting kit:
– Mount the positioner mechanically.
– Electric connection.
– Connect supply pressure PZ.
– Commission the positioner.
WARNING
Mechanical impact energy
In order to ensure the degree of protection of the housing (IP66), protect the housing versions
of the positioners listed here from mechanical impact energy:
• 6DR5..3; not greater than 2 Joule
• 6DR5..0; not greater than 1 Joule
• 6DR5..1 with inspection window; not greater than 1 Joule
Installing/mounting
3.1Basic safety instructions
SIPART PS2 (6DR5...)
18 Compact Operating Instructions, 11/2022, A5E03436620-AG

NOTICE
Torque with NPT screwed gland
Device damage. The maximum torque of the cable gland must not be exceeded.
• To avoid damage to the device, the NPT adapter must be held in place while the NPT gland
is screwed into the NPT adapter. Refer to the section "Technical speci󹪝cations > Construction
(Page59)" for the torque value.
3.1.1 Proper mounting
NOTICE
Incorrect mounting
The device can be damaged, destroyed, or its functionality impaired through improper
mounting.
• Before installing ensure there is no visible damage to the device.
• Make sure that process connectors are clean, and suitable gaskets and glands are used.
• Mount the device using suitable tools. Refer to the information in Construction (Page59).
NOTICE
Freezing of the exhaust air outlets
When devices of the type 6DR5..0/1/2/3 are used, the exhaust air outlets ② may freeze. The
function of the device is impaired.
• Do not install the positioner with the base plate ① pointing up.

①Base plate
②Exhaust air outlets
Figure3-1 Exhaust air outlets, base plate
Installing/mounting
3.1Basic safety instructions
SIPART PS2 (6DR5...)
Compact Operating Instructions, 11/2022, A5E03436620-AG 19

3.2 Mounting to linear actuator
For linear actuators, use the "linear actuator" mounting kit 6DR4004-8V or the integrated
attachment.
You require di󹪜erent installation parts depending on the selected actuator type. The
mounting kit is suitable for a stroke of 3 to 35 mm. For a larger stroke range, you require a
separately ordered lever 6DR4004-8L. Refer to the detailed operating instructions for further
information on mounting.
3.3 Mounting to part-turn actuator
You require an actuator-speci󹪝c VDI/VDE3845 mount to install the positioner on a part-turn
actuator. You receive the mount and screws from the actuator manufacturer. Ensure that the
mount has a sheet metal thickness of > 4 mm and reinforcements. You also need the mounting
kit 6DR4004-8D or the stainless steel coupling TGX: 16300-1556. Refer to the detailed
operating instructions for further information on mounting.
3.4 Installing option modules
NOTICE
Improper installation of option modules
Risk of explosion in hazardous areas.
• If you upgrade the device with an option module, check the corresponding text box on the
type plate as in the example below.
• Before you commission the device, follow the safety-related requirements according to the
speci󹪝cations in the valid certi󹪝cate and in the "Technical speci󹪝cations" section.
130$&44$0/530-&26*1.&/5::YYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYY:YYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYY:YYYYYYYYYYYYYYYYYYYYYYYYYYYYYYYY334

%*0

*-4

.-4
9
/$4

"*.

"0.
Figure3-2 Example
Depending on the version of the positioner, the following option modules are available:
• Digital I/O Module (DIO) 6DR4004-6A / -8A
• Analog Input Module (AIM) 6DR4004-6F / -8F
• Inductive Limit Switches (ILS) 6DR4004-6G / -8G
• Analog Output Module (AOM) 6DR4004-6J / -8J
Installing/mounting
3.4Installing option modules
SIPART PS2 (6DR5...)
20 Compact Operating Instructions, 11/2022, A5E03436620-AG