
4.10.8 Storing motors together with the driven machine........................................................................34
4.10.9 Storage outdoors.........................................................................................................................34
4.10.10 Commissioning after storage.......................................................................................................35
4.10.10.1 Insulation resistance and polarization index..........................................................................35
4.10.10.2 Lubricating the roller bearings ...............................................................................................35
4.10.10.3 Regreasing roller bearings after storage periods of up to 2 years.........................................35
4.10.10.4 Regreasing roller bearings after storage periods of between 2 and 4 years..........................36
4.11 Converter operation.....................................................................................................................36
4.11.1 Reducing bearing currents during operation on the converter ...................................................38
4.11.2 Insulated bearings when operating the converter.......................................................................39
5 Assembling.................................................................................................................................................43
5.1 Preparations for installation.........................................................................................................43
5.1.1 Safety instructions for installation................................................................................................43
5.1.2 Requirements for installation.......................................................................................................44
5.2 Lift the machine to where it will be installed, and position it........................................................45
5.2.1 Preconditions for correct alignment and secure attachment ......................................................45
5.2.2 Checking the load handling attachments....................................................................................45
5.2.3 Removing the rotor shipping brace.............................................................................................45
5.2.4 Mounting the output elements.....................................................................................................46
5.2.5 Lifting and transportation.............................................................................................................47
5.2.6 Setting down the machine...........................................................................................................49
5.2.7 Roughly aligning the machine.....................................................................................................49
5.3 Installing the machine..................................................................................................................49
5.3.1 Preconditions for smooth, vibration-free operation......................................................................49
5.3.2 Aligning the machine to the driven machine and mounting.........................................................50
5.3.2.1 Horizontal types of construction with mounting feet....................................................................50
5.3.2.2 Horizontal types of construction with flange................................................................................50
5.3.2.3 Vertical types of construction with flange....................................................................................51
5.3.3 Alignment accuracy.....................................................................................................................51
5.3.4 Axial and radial forces ................................................................................................................52
5.4 Cooling water supply for machines with water cooling................................................................52
6 Electrical connection...................................................................................................................................55
6.1 Preparation..................................................................................................................................55
6.1.1 Selecting cables..........................................................................................................................55
6.2 Connecting..................................................................................................................................56
6.2.1 Installing intrinsically safe circuits................................................................................................56
6.2.2 Terminal boxes with type of protection "Ex d" ............................................................................57
6.2.3 Terminal boxes with type of protection "Ex e" ............................................................................57
6.2.4 Connecting the grounding conductor..........................................................................................58
6.2.5 Circuit diagram in the terminal box cover....................................................................................58
6.2.6 Terminal designation...................................................................................................................59
6.2.7 Connecting the machine for a specific direction of rotation.........................................................59
6.2.8 Terminal box................................................................................................................................59
6.2.9 Minimum air clearances..............................................................................................................60
6.2.10 Cable ends with wire end sleeves...............................................................................................61
6.2.11 Connection with terminal board...................................................................................................61
6.2.12 Tightening torques for cable glands ...........................................................................................62
6.2.13 Connecting aluminum conductors...............................................................................................63
Table of contents
LOHER CHEMSTAR 1PS5
6Operating Instructions 03/2014