Siemens FUS1010 User manual

201 SOUTH HOUSTON AVE.
TULSA, OK 74127
PHONE [phone]
WWW.ERNIEGRAVES.COM
PRODUCT INSTRUCTION MANUAL V1.0
MAY 2016
SITRANS STANDARD LIQUID ULTRASOINC FLOW METER
MODELS: FUS1010

_
_________________
_
FUS1010 IP65 NEMA 4X
_
_________________
_
_
_________________
_
_
_________________
_
_
_________________
_
_
_________________
_
_
_________________
_
_
_________________
_
_
_________________
_
_
_________________
_
_
______________ __ _
_
_
______________ __ _
_
_
_______
_
__________
1
Introduction
2
Safety notes
3
Description
SITRANS F
4
Installing/mounting
Ultrasonic Flowmeters
5
FUS1010 IP65 NEMA 4X
& IP66 NEMA 7
Connecting
6
Commissioning
Operating Instructions 7
Functions
Alarm, error, and system
messages
8
Service and maintenance 9
10
Troubleshooting
11
Technical data
A
Appendix
B
Appendix
01/2013
A5E02951520-AC

Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
Order number: A5E02951520
Ⓟ 02/2013 Technical data subject to change
Copyright © Siemens AG 2013.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

Table of contents
1 Introduction................................................................................................................................................ 9
1.1 Preface...........................................................................................................................................9
1.2 Items supplied................................................................................................................................9
1.3 History ..........................................................................................................................................10
1.4 Further Information ......................................................................................................................10
2 Safety notes............................................................................................................................................. 11
2.1 General safety instructions ..........................................................................................................11
2.2 Warning Symbols.........................................................................................................................12
2.3 Laws and directives .....................................................................................................................12
2.4 Lithium batteries...........................................................................................................................13
2.5 Installation in hazardous area......................................................................................................14
2.6 Safety Notes.................................................................................................................................16
2.7 Certificates ...................................................................................................................................20
3 Description............................................................................................................................................... 21
3.1 FUS1010 features........................................................................................................................21
3.2 NEMA 4X and NEMA 7 Transmitters...........................................................................................21
3.3 Applications..................................................................................................................................23
3.4 Theory of Operation .....................................................................................................................24
4 Installing/mounting................................................................................................................................... 33
4.1 Installation safety precautions......................................................................................................33
4.2 Determining a location .................................................................................................................33
4.3 Use according to specifications ...................................................................................................34
4.4 Application Guidelines .................................................................................................................34
4.5 Mounting the Transmitter.............................................................................................................35
5 Connecting .............................................................................................................................................. 37
5.1 Safety notes for connecting .........................................................................................................37
5.2 Transmitter Wiring........................................................................................................................39
5.2.1 Connecting Power........................................................................................................................39
5.2.2 Wiring Temperature Sensor to Transmitter .................................................................................43
5.3 Navigating the Menu ....................................................................................................................46
5.4 Programming the Transmitter ......................................................................................................49
5.5 Sensor Installation .......................................................................................................................53
FUS1010 IP65 NEMA 4X & IP66 NEMA 7
Operating Instructions, 01/2013, A5E02951520-AC 3

Table of contents
FUS1010 IP65 NEMA 4X & IP66 NEMA 7
4 Operating Instructions, 01/2013, A5E02951520-AC
5.5.1 Preliminary Installation Procedures ............................................................................................ 53
5.5.2 Sensor Identification and Selection............................................................................................. 57
5.5.3 Reflect Mount .............................................................................................................................. 61
5.5.4 Direct Mount................................................................................................................................ 64
5.5.5 1012T Mounting Tracks .............................................................................................................. 69
5.6 Mounting Temperature Sensors ................................................................................................. 78
5.7 Sensor Wiring.............................................................................................................................. 80
6 Commissioning ........................................................................................................................................ 83
6.1 General requirements ................................................................................................................. 83
6.2 Commissioning............................................................................................................................ 83
6.3 Empty Pipe Set ........................................................................................................................... 85
6.4 Installation Menus ....................................................................................................................... 88
7 Functions................................................................................................................................................. 93
7.1 UniMass Table ............................................................................................................................ 93
7.2 Selecting Flow Units.................................................................................................................. 104
7.3 Zero Flow Adjust Menu ............................................................................................................. 109
7.4 Span Data ................................................................................................................................. 113
7.5 Analog Out Setup...................................................................................................................... 115
7.6 Analog Input Setup.................................................................................................................... 118
7.7 Expanded I/O Option................................................................................................................. 120
7.8 Logger Control .......................................................................................................................... 124
7.9 Operation Adjust Menu Settings ............................................................................................... 127
7.10 Setting Relays ........................................................................................................................... 130
7.11 Memory Control......................................................................................................................... 132
7.12 Analog Output Trim ................................................................................................................... 133
7.13 Resistive Temperature Device (RTD) Calibration..................................................................... 137
7.14 Reflexor..................................................................................................................................... 140
8 Alarm, error, and system messages ...................................................................................................... 153
8.1 Alarm Codes ............................................................................................................................. 153
9 Service and maintenance ...................................................................................................................... 155
9.1 Maintenance.............................................................................................................................. 155
9.2 Technical support...................................................................................................................... 155
9.3 Return procedures .................................................................................................................... 156
9.4 Battery disposal......................................................................................................................... 157
9.5 Disposal..................................................................................................................................... 158

Table of contents
FUS1010 IP65 NEMA 4X & IP66 NEMA 7
Operating Instructions, 01/2013, A5E02951520-AC 5
10 Troubleshooting..................................................................................................................................... 159
10.1 Troubleshooting .........................................................................................................................159
10.2 F4 Reset Procedure...................................................................................................................161
10.3 Test Facilities Graph Screen......................................................................................................162
10.4 Site Setup Data..........................................................................................................................172
10.5 Force Transmit...........................................................................................................................177
11 Technical data ....................................................................................................................................... 179
11.1 Technical Data ...........................................................................................................................179
A Appendix................................................................................................................................................ 181
A.1 Ordering .....................................................................................................................................181
A.2 I/O Connections and Wiring.......................................................................................................181
A.3 RS-232 Connection....................................................................................................................202
A.4 Flowrate Calibration and Calibration Tables..............................................................................213
A.5 Setup Procedure for Wet-Flow Calibration ................................................................................216
B Appendix................................................................................................................................................ 221
B.1 Installation/Outline Drawings .....................................................................................................221
Glossary ................................................................................................................................................ 223
Index...................................................................................................................................................... 229
Tables
Table 5- 1 Keypad Function Chart ................................................................................................................47
Table 5- 2 Pipe Configuration Option List Definitions ...................................................................................52
Table 5- 3 Temperature Sensors ..................................................................................................................78
Table 7- 1 Totalizer Modes .........................................................................................................................105
Table 7- 2 Totalizer Controls (the "n" in <Fn> = channel number)* ............................................................108
Table 7- 3 Analog Outputs ..........................................................................................................................115
Table 7- 4 Analog Out Setup Data Categories ...........................................................................................115
Table 7- 5 I/O Data Control Menu...............................................................................................................118
Table 7- 6 Typical 2-Channel Flow Meter Expanded I/O Option Connections ...........................................122
Table 7- 7 Logger Control Menu Option List...............................................................................................124
Table 7- 8 Relay Option List........................................................................................................................130
Table 7- 9 Memory Control Menu ...............................................................................................................132
Table 7- 10 Analog Out Trim Menu Structure ...............................................................................................133
Table 7- 11 RTD Calibrate Menu Structure...................................................................................................137
Table 7- 12 Inline Metal and Plastic Pipe Cable Connections ......................................................................142

Table of contents
FUS1010 IP65 NEMA 4X & IP66 NEMA 7
6 Operating Instructions, 01/2013, A5E02951520-AC
Table 7- 13 Cursor Definitions.......................................................................................................................147
Table 7- 14 Diagnostic Data..........................................................................................................................149
Table 8- 1 Alarm Codes and Descriptions ..................................................................................................153
Table 10- 1 Troubleshooting Tips..................................................................................................................159
Table 10- 2 Description of Graph Screen Text Display Parameters.............................................................170
Table 10- 3 Hot Key Summary ......................................................................................................................171
Table 10- 4 Site Setup Menu Items...............................................................................................................172
Table A- 1 Connection Diagrams and Part Numbers ..................................................................................181
Table A- 2 Input/Output Wiring (TB2) - 7ME39400AL00 and 7ME39400AL01 I/O Module (for
7ME3500 or 7ME3530 only) ......................................................................................................182
Table A- 3 Input/Output Wiring (TB3) - 7ME39400AL00 and 7ME39400AL01 I/O Module ........................184
Table A- 4 Connection Diagrams and Part Numbers ..................................................................................186
Table A- 5 Input/Output Wiring (TB2) - 7ME39400AL03 and 7ME39400AL04 Expanded I/O Module.......187
Table A- 6 Input/Output Wiring (TB3) - 7ME39400AL03 and 7ME39400AL04 Expanded I/O Module.......188
Table A- 7 Input/Output Wiring (TB4) - 7ME39400AL03 and 7ME39400AL04 Expanded I/O Module.......189
Table A- 8 Connection Diagrams and Part Numbers ..................................................................................190
Table A- 9 Input/Output Wiring (TB2) - 7ME39400AL04 Expanded I/O Module.........................................192
Table A- 10 Open Collector User Resistor Recommendations .....................................................................193
Table A- 11 Input/Output Wiring (TB3) - 7ME39400AL04 Expanded I/O Module.........................................194
Table A- 12 Input/Output Wiring (TB4) - 7ME39400AL04 Expanded I/O Module.........................................195
Table A- 13 Input/Output Wiring (TB3) - 7ME39406ML00 I/O Module (4-Channel) .....................................196
Table A- 14 Connection Diagrams and Part Numbers ..................................................................................197
Table A- 15 Input/Output Wiring TB1 7ME39404SB00 - Analog Input Module (2 Chan/Dual Path).............198
Table A- 16 Input/Output Wiring TB2 7ME39404SB00 - Analog Input Module (2 Chan/Dual Path).............198
Table A- 17 Input/Output Wiring TB3 7ME39404SB00 - Analog Input Module (2 Chan/Dual Path).............198
Table A- 18 Input/Output Wiring TB4 7ME39404SB00 - Analog Input Module (2 Chan/Dual Path).............198
Table A- 19 Input/Output Wiring TB5 7ME39404SB00 - Analog Input Module (2 Chan/Dual Path).............199
Table A- 20 Connection Diagrams and Part Numbers ..................................................................................200
Table A- 21 Input/Output Wiring TB1 7ME39400SA00 - Analog Input Module.............................................200
Table A- 22 Input/Output Wiring TB2 7ME39400SA00 - Analog Input Module.............................................201
Table A- 23 Input/Output Wiring TB3 and TB4 7ME39400SA00 - Analog Input Module..............................201

Table of contents
FUS1010 IP65 NEMA 4X & IP66 NEMA 7
Operating Instructions, 01/2013, A5E02951520-AC 7
Figures
Figure 3-1 Typical Transmitter Label.............................................................................................................22
Figure 3-2 NEMA 4X Transmitter Case.........................................................................................................22
Figure 3-3 NEMA 7 Case Enclosure with graphic display and keypad.........................................................23
Figure 4-1 Pipe Mounting and Mounting Locations for Transmitter..............................................................36
Figure 5-1 Input Power Plug (J10) Wiring .....................................................................................................40
Figure 5-2 Analog Input Module Access .......................................................................................................43
Figure 5-3 Single Channel Temperature Sensor Inputs................................................................................44
Figure 5-4 KeyPad.........................................................................................................................................47
Figure 5-5 Typical Installation Menu Screen.................................................................................................48
Figure 5-6 Reflect Mount (Pipe shown from above in 12 o'clock position) ...................................................54
Figure 5-7 Direct Mount (Pipe shown from above in 12 o'clock position) .....................................................55
Figure 5-8 Sensor Alignment (Horizontal Plane)...........................................................................................56
Figure 5-9 Pipe Surface Preparation.............................................................................................................57
Figure 5-10 Universal Sensor Label................................................................................................................58
Figure 5-11 Hi Precision Sensor Label............................................................................................................59
Figure 5-12 Reflect Mount with Mounting Frames and Spacer Bar ................................................................61
Figure 5-13 Sensor..........................................................................................................................................63
Figure 5-14 Sensor Installation .......................................................................................................................63
Figure 5-15 Mylar Spacing Guide....................................................................................................................64
Figure 5-16 Wrap Strap Under Pipe and Attach to Adjusting Screw...............................................................65
Figure 5-17 Wrapping the Mylar Spacing Guide around the pipe (End View) ................................................67
Figure 5-18 Finding the Halfway Distance ......................................................................................................67
Figure 5-19 Aligning the Sensors for Direct Mode operation (End View) .......................................................68
Figure 5-20 Reflect Mount with Model 1012TN Mounting Track (Side View) .................................................70
Figure 5-21 Direct Mount 180° opposed with Mounting Tracks ......................................................................73
Figure 5-22 Wrapping the Mylar Spacing Guide around the pipe (End View) ................................................75
Figure 5-23 Finding the Halfway Distance ......................................................................................................75
Figure 5-24 Track Rail Alignment....................................................................................................................76
Figure 5-25 REF and Number Index Pin Locations ........................................................................................77
Figure 5-26 Clamp-on Temperature Sensor ...................................................................................................79
Figure 5-27 Insert Temperature Sensor..........................................................................................................80
Figure 5-28 Sensor Cable Connections ..........................................................................................................81
Figure 6-1 Final Setup...................................................................................................................................84
Figure 6-2 Measuring Flow............................................................................................................................84
Figure 7-1 Sample File ................................................................................................................................101

Table of contents
FUS1010 IP65 NEMA 4X & IP66 NEMA 7
8 Operating Instructions, 01/2013, A5E02951520-AC
Figure 7-2 Sensor Mounting Examples .......................................................................................................141
Figure 7-3 Adjacent Sensor Mounting.........................................................................................................142
Figure 7-4 In-Line Sensor Mounting............................................................................................................143
Figure 7-5 Spectra Graph Display Screen ..................................................................................................146
Figure 10-1 Test Facilities Graph Screen......................................................................................................163
Figure 10-2 Setting Digital Damping Factor ..................................................................................................166
Figure 10-3 Setting the MinDamp Factor ......................................................................................................167
Figure 10-4 Envelope Threshold Adjustment ................................................................................................169
Figure A-1 7ME39400AL00 and 7ME39400AL01 I/O Module.....................................................................182
Figure A-2 7ME39400AL03 and 7ME39400AL04 Expanded I/O Module ...................................................186
Figure A-3 7ME39400AL04 Expanded I/O Module .....................................................................................191
Figure A-4 7ME39404SB00 Analog Input Module.......................................................................................197
Figure A-5 Temperature Sensor Inputs .......................................................................................................199
Figure A-6 7ME39400SA00 - Analog Input Module.....................................................................................200
Figure A-7 1015CPC-N Serial Interface Cable ............................................................................................203

Introduction 1
1.1 Preface
These instructions contain all the information you need for using the device.
The instructions are aimed at persons mechanically installing the device, connecting it
electronically, configuring the parameters and commissioning it as well as service and
maintenance engineers.
Note
It is the responsibility of the customer that the instructions and directions provided in the
manual are read, understood and followed by the relevant personnel before installing the
device.
1.2 Items supplied
● SITRANS F Transmitter
● SITRANS F literature CD
● For additional items refer to your packing slip.
Inspection
1. Check for mechanical damage due to possible improper handling during shipment. All
claims for damage are to be made promptly to the shipper.
2. Make sure the scope of delivery, and the information on the type plate corresponds to the
ordering information.
FUS1010 IP65 NEMA 4X & IP66 NEMA 7
Operating Instructions, 01/2013, A5E02951520-AC 9