Siemens SITRANS F M MAG 5000 User manual

SITRANS F MMAG5000/6000
Manual
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MAG 5000 is a series of transmitters from Siemens with a micropro-
cessor, which is designed to work in electromagnetic flowmeters.
MAGFLO 5000 electronic converters have the following features:
- SENSORPROM technology
- Graphic display available
- Dosage function
- Error log
- Extensive communication options
- Keyboard
- Several supported languages
Siemens Sitrans MAG5000 is a universal transmitter for working in all
the company's magnetic flowmeter systems. The fast and compact in
stallation will allow the customer to quickly put it into operation, and a
graphic display in several languages to make operations simple and
comfortable.
To find out stock ability and delivery time to
your region, please contact our manager.
[e-mail]

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Transmitter collects all the data from the measuring sensors and also
supplies some system elements. The operation of such converter is
provided by built-in microprocessors.
Siemens MAG 6000 is available in three different variations:
MAG 6000 (standard)
MAG 6000 I (special industry)
MAG 6000 I/ex d (explosion proof)
MAGFLO 6000 is a line of robust transducers with high accuracy that
can be used even in the harshest industrial areas.
To find out stock ability and delivery time to
your region, please contact our manager.
[e-mail]
MAGFLO 6000 is a series of high precision transmitters for the mag-
netic flowmeters Sitrans FM in demanding industrial applications.
Presented device is an important part of the electromagnetic flow
meter operation. It works according to the magnetic inductive princi-
ple with a pulsating constant field.

SITRANS F M MAG 5000/6000
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SITRANS F
Flowmeters
SITRANS F M MAG 5000/6000
-
Introduction
1
Safety notes
2
Description
3
Installing/Mounting
4
Connecting
5
Commissioning
6
Functions
7
Alarm, error, and system
messages
8
Service and maintenance
9
Troubleshooting/FAQs
10
Technical data
11
Spare parts/Accessories
12
Menu diagrams
A
Factory settings
B
Approvals/Certificates
C
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Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
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3
Table of contents
1 Introduction................................................................................................................................................ 7
1.1 Preface...........................................................................................................................................7
1.2 Items supplied................................................................................................................................7
1.3 History............................................................................................................................................8
1.4 Further Information ........................................................................................................................9
2 Safety notes............................................................................................................................................. 11
2.1 Laws and directives .....................................................................................................................11
2.2 Installation in hazardous location.................................................................................................12
3 Description............................................................................................................................................... 15
3.1 System components ....................................................................................................................15
3.2 Operating principle.......................................................................................................................15
3.3 Applications..................................................................................................................................15
3.4 Features.......................................................................................................................................16
3.5 MAG 5000/MAG 6000 versions ...................................................................................................17
4 Installing/Mounting................................................................................................................................... 19
4.1 Introduction ..................................................................................................................................19
4.2 Installation conditions...................................................................................................................20
4.3 MAG 5000/6000 compact ............................................................................................................22
4.4 Remote installation ......................................................................................................................24
4.5 MAG 5000/6000 CT .....................................................................................................................28
4.5.1 Installing hardware key ................................................................................................................29
4.5.2 Seal device...................................................................................................................................29
4.5.3 Installation conditions...................................................................................................................31
4.5.3.1 MI-001..........................................................................................................................................31
4.5.3.2 PTB K7.2......................................................................................................................................31
4.6 Turning transmitter/keypad ..........................................................................................................31
5 Connecting .............................................................................................................................................. 35
5.1 Electrical connection ....................................................................................................................36
5.2 Electrical connection PTB K7.2....................................................................................................38
5.3 Connection of add-on modules....................................................................................................38
6 Commissioning ........................................................................................................................................ 39
6.1 MAG 5000/6000 Blind..................................................................................................................39
6.2 Local user interface......................................................................................................................40
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Table of contents
4
6.3 Menu structure ............................................................................................................................ 41
6.4 Changing password .................................................................................................................... 42
6.5 Changing basic settings.............................................................................................................. 43
6.6 Changing operator menu setup .................................................................................................. 45
6.7 Changing language..................................................................................................................... 46
7 Functions................................................................................................................................................. 47
7.1 Output settings ............................................................................................................................ 47
7.2 External input .............................................................................................................................. 49
7.3 Sensor characteristics................................................................................................................. 49
7.4 Reset mode................................................................................................................................. 49
7.5 Service mode .............................................................................................................................. 51
7.6 MAG 5000 CT and MAG 6000 CT settings................................................................................. 51
7.7 MAG 6000 SV ............................................................................................................................. 52
8 Alarm, error, and system messages ........................................................................................................ 53
8.1 Diagnostics.................................................................................................................................. 53
8.2 List of error numbers................................................................................................................... 55
9 Service and maintenance ........................................................................................................................ 57
9.1 Transmitter check list .................................................................................................................. 57
9.2 Technical support........................................................................................................................ 58
9.3 Return procedures ...................................................................................................................... 59
9.4 Recalibration ............................................................................................................................... 60
10 Troubleshooting/FAQs............................................................................................................................. 61
11 Technical data ......................................................................................................................................... 63
11.1 Technical specifications .............................................................................................................. 63
11.2 Accuracy...................................................................................................................................... 66
11.3 Output characteristics ................................................................................................................. 68
11.4 Cable data................................................................................................................................... 71
11.5 Cable requirements..................................................................................................................... 72
12 Spare parts/Accessories.......................................................................................................................... 73
12.1 Ordering ...................................................................................................................................... 73
12.2 Accessories................................................................................................................................. 73
12.3 Spare parts.................................................................................................................................. 74
12.4 Sun shield.................................................................................................................................... 74
A Menu diagrams........................................................................................................................................ 75
A.1 Transmitter menu overview......................................................................................................... 75
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Table of contents
5
A.2 Basic settings...............................................................................................................................76
A.3 Current output ..............................................................................................................................77
A.4 Digital output - pulse ....................................................................................................................78
A.5 Digital output - frequency.............................................................................................................78
A.6 Error level.....................................................................................................................................78
A.7 Error number................................................................................................................................79
A.8 Direction/limit................................................................................................................................79
A.9 Batch............................................................................................................................................79
A.10 External input ...............................................................................................................................80
A.11 Sensor characteristics..................................................................................................................81
A.12 Reset mode..................................................................................................................................82
A.13 Reset mode - MAG 6000 SV .......................................................................................................83
A.14 Service mode ...............................................................................................................................84
A.15 Operator menu setup ...................................................................................................................85
A.16 Product identity ............................................................................................................................86
A.17 Add-on communication module ...................................................................................................87
A.18 Cleaning.......................................................................................................................................87
A.19 MAG 5000/6000 CT menu overview............................................................................................88
A.20 Change password ........................................................................................................................89
B Factory settings ....................................................................................................................................... 91
B.1 Transmitter factory settings..........................................................................................................91
B.2 50 Hz Dimension dependent........................................................................................................93
B.3 60 Hz Dimension dependent........................................................................................................94
B.4 50 Hz Dimension dependent batch and pulse output settings ....................................................96
B.5 60 Hz Dimension dependent batch and pulse output settings ....................................................97
C Approvals/Certificates.............................................................................................................................. 99
Index...................................................................................................................................................... 101
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Table of contents
6
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7
1Introduction
1
1.1 Preface
These instructions contain all the information you need for using the device.
The instructions are aimed at persons mechanically installing the device, connecting it
electronically, configuring the parameters and commissioning it as well as service and
maintenance engineers.
Note
It is the responsibility of the customer that the instructions and directions provided in the
manual are read, understood and followed by the relevant personnel before installing the
device.
1.2 Items supplied
SITRANS F M MAG 5000/6000 transmitter
Calibration report
SITRANS F literature CD
Quick start guide
Inspection
1. Check for mechanical damage due to possible improper handling during shipment. All
claims for damage are to be made promptly to the shipper.
2. Make sure the scope of delivery, and the information on the type plate corresponds to the
ordering information
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Introduction
1.3 History
8
Device identification
①
Code number
②
Power supply
③
Enclosure rating
④
Ambient temperature
⑤
Approvals
Figure 1-1 MAG 5000/6000 nameplate
1.3 History
This document describes:
●SITRANS F MAG 5000 and MAG 6000 transmitters (standard version).
●Optional versions:
–MAG 5000 Blind and MAG 6000 Blind
–MAG 5000 CT and MAG 6000 CT
–MAG 6000 SV
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Introduction
1.4 Further Information
9
Documentation history
The contents of these instructions are regularly reviewed and corrections are included in
subsequent editions. We welcome all suggestions for improvement.
The following table shows the most important changes in the documentation compared to
each previous edition.
Edition
Remarks
FW version
01
01/2010
First edition
02
01/2012
4.04
03
12/2013
Customer defined unit
Velocity value with unit
Operational without SensorProm
EPD for 60 Hz mains
4.07
1.4 Further Information
Product information on the Internet
The Operating Instructions are available on the CD-ROM shipped with the device, and on
the Internet on the Siemens homepage, where further information on the range of SITRANS
F flowmeters may also be found:
Product information on the internet (http://www.siemens.com/flow)
Worldwide contact person
If you need more information or have particular problems not covered sufficiently by these
Operating Instructions, get in touch with your contact person. You can find contact
information for your local contact person on the Internet:
Local contact person (http://www.automation.siemens.com/partner)
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Introduction
1.4 Further Information
10
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11
2Safety notes
2
CAUTION
Correct, reliable operation of the product requires proper transport, storage, positioning and
assembly as well as careful operation and maintenance. Only qualified personnel should
install or operate this instrument.
Note
Alterations to the product, including opening or improper repairs of the product, are not
permitted.
If this requirement is not observed, the CE mark and the manufacturer's warranty will expire.
2.1 Laws and directives
General requirements
Installation of the equipment must comply with national regulations. For example EN 60079-
14 for the European Community.
Instrument safety standards
The device has been tested at the factory, based on the safety requirements. In order to
maintain this condition over the expected life of the device the requirements described in
these Operating Instructions must be observed.
Environmental conditions according to IEC 61010-1 (2001)
●Indoor use
●Altitude up to 2000m
●Maximum relative humidity 80% for temperatures up to 31°C (88°F) decreasing linearly
up to 50% relative humidity from 40°C (104°F)
●Main supply voltage fluctuations up to ±10% of the nominal voltage (see technical
specifications)
●Overvoltage category II
●Pollution degree 2
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Safety notes
2.2 Installation in hazardous location
12
CE-marked equipment
The CE mark symbolizes the compliance of the device with the following guidelines:
●EMC-guideline 89/336/EEC
●Low voltage guideline 73/23/EWG
●ATEX Directive 94/9/EG
●CT: (MI-001) Directive 2004/22/EC
2.2 Installation in hazardous location
WARNING
Equipment used in hazardous locations must be Ex-approved and marked accordingly.
It is required that the special conditions for safe use provided in the manual and in the Ex
certificate are followed!
Ex approvals
CSA Class I, Division 2, Groups A, B, C and D. Code T5 for an ambient temperature of
+60 °C.
FM Class I, Division 2, Groups A, B, C and D and Class I, Zone 2, Group IIC indoor/outdoor
Type IP67 hazardous (classified) locations
Temperature specifications for Ex use
Temperature class
Ambient temperature [°C]
-40 to +40
-40 to +50
-40 to +60
T2
180 (process temperature)
-
-
T3
165 (process temperature)
140 (process temperature)
-
T4
100 (process temperature)
100 (process temperature)
80 (process temperature)
T5
65 (process temperature)
65 (process temperature)
65 (process temperature)
T6
50 (process temperature)
50 (process temperature)
50 (process temperature)
EX requirements
It is required that:
●Electrical connections are in accordance with Elex V (VO in explosion hazardous areas)
and EN60079-14 (Installing Electrical Systems in Explosion Hazardous Areas).
●The protective cover over the power supply is properly installed. For intrinsically safe
circuits the connection area can be opened.
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Safety notes
2.2 Installation in hazardous location
13
●Appropriate cable connectors are used for the output cicuits: intrinsically safe: blue, non-
intrinsically safe: black
●Sensor and transmitter are connected to the potential equalization. For intrinsically safe
output circuits potential equalization must be maintained along the entire connection path.
●Sensor insulation thickness is max. 100mm (only insulated sensors).
●EN50281-1-2 is considered for installation in areas with combustible dust.
●When protective earth (PE) is connected, no potential difference between the protective
earth (PE) and the potential equalization (PA) can exist, even during a fault condition.
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Safety notes
2.2 Installation in hazardous location
14
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15
3Description
3
3.1 System components
A SITRANS F M MAG 5000/6000 flowmeter system includes:
●Transmitter (type SITRANS F M MAG 5000/6000)
●Sensor (types: SITRANS F MAG 1100/1100F/3100/3100 P/5100 W)
●Communication module (optional) (types: HART, PROFIBUS PA/DP, MODBUS RTU RS
485, Foundation Fieldbus H1, Devicenet)
●SENSORPROM memory unit
Communication solutions
The SITRANS F USM II range of add on modules, presently including HART, Foundation
Fieldbus. MODBUS RTU RS 485, PROFIBUS PA / DP and Devicenet, are all applicable with
the SITRANS F M MAG 6000 transmitter.
3.2 Operating principle
The transmitters are microprocessor-based with a built-in alphanumeric display in several
languages. The flow measuring principle is based on Faraday's law of electromagnetic
induction. Magnet coils mounted diametrically on the measuring pipe generate a pulsed
electromagnetic field. The liquid flowing through this electromagnetic field induces a voltage.
The transmitters evaluate the signals from the associated electromagnetic sensors, convert
the signals into appropriate standard signals such as 4 ... 20 mA, and also fulfil the task of a
power supply unit providing the magnet coils with a constant current.
The transmitter consists of a number of function blocks which convert the sensor voltage into
flow readings.
3.3 Applications
The pulsed DC-powered magnetic flowmeters are suitable for measuring the flow of almost
all electrically conductive liquids, pastes, and slurries with max. 40% solids.
The main applications can be found in the following sectors:
●Water and waste water
●Chemical and pharmaceutical industries
●Food & beverage industry
●Mining and cements industries
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Description
3.4 Features
16
●Pulp and paper industry
●Steel industry
●Power generation; utility and chilled water industry
3.4 Features
Power supply
2 different types of power supply are available. A 12 ... 24 V AC/DC and a 115 ... 230 V AC
switch mode type.
Coil current module generates a pulsating magnetizing current that drives the coils in the
sensor. The current is permanently monitored and corrected. Errors or cable faults are
registered by the self-monitoring circuit.
Input circuit amplifies the flow-proportional signal from the electrodes. The input impedance
is extremely high: >1014 Ωwhich allows flow measurements on fluids with conductivities as
low as 5 µS/cm. Measuring errors due to cable capacitance are eliminated due to active
cable screening.
Digital signal processor converts the analog flow signal to a digital signal and suppresses
electrode noise through a digital filter. Inaccuracies in the transmitter as a result of long-term
drift and temperature drift are monitored and continuously compensated for via the self-
monitoring circuit. The analog to digital conversion takes place in an ultra low noise ASIC
with 23 bit signal resolution. This has eliminated the need for range switching. The dynamic
range of the transmitter is therefore unsurpassed with a turn down ratio of minimum 3000:1.
CAN communication
The transmitter operates internally via an internal CAN communication bus. Signals are
transferred through a signal conditioner to the display module and to/from internal/external
option modules and the dialog module.
Dialog module
The display unit consists of a 3-line display and a 6-key keypad. The display shows a flow
rate or a totalizer value as a primary reading.
Output module
The output module converts flow data to analog, digital and relay outputs. The outputs are
galvanically isolated and can be individually set to suit a particular application.
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Description
3.5 MAG 5000/MAG 6000 versions
17
3.5 MAG 5000/MAG 6000 versions
The transmitters are designed in various versions and offer high performance and easy
installation, commissioning and maintenance.
Standard version
The standard version is an IP67 version for compact or remote installation. Its robust design
ensures a long lifetime if installed outdoors.
Blind version
This version carries all the normal MAG 5000/6000 features, except those associated with
the display and keypad.
Both current and digital outputs are available.
Factory setting of current output in unit is switched off when delivered.
CT version
The MAG 5000/6000 CT version is a custody transfer-approved transmitter.
It is approved according to:
●Cold water pattern approval (MAG 5000/6000 CT):
–OIML R 49
●Cold water pattern approval (MAG 6000 CT only):
–MI-001
●Hot water pattern approval (MAG 6000 CT only):
●Heat meter pattern approval (MAG 6000 CT only):
–OIML R 75
●Other media than water (MAG 6000 CT only):
–OIML R 117
* Energy metering
- PTB K7.2
SV version (MAG 6000 only)
This version is identical to the standard MAG 6000 transmitters except for the following
additional functions:
●Zero point adjustment
●Adjustable excitation frequency up to 44 Hz
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