Siemens SIPROCESS GA700 User manual

Continuous gas analysis
SIPROCESS GA700
Quick Start
Compact Operating Instructions
05/2015
A5E31805656-03
Introduction 1
General safety instructions 2
Combination operation 3
Installing 4
Connecting 5
Operation 6
Commissioning: Preparation 7
Commissioning: Sequence 8
Appendix A A

Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in
this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG
Division Process Industries and Drives
Postfach 48 48
90026 NÜRNBERG
GERMANY
Order number: A5E31805656
Ⓟ 07/2015 Subject to change
Copyright © Siemens AG 2013 - 2015.
All rights reserved

Table of contents
1 Introduction...................................................................................................................................................7
1.1 Purpose of this document........................................................................................................7
1.2 History......................................................................................................................................8
1.3 Notes on warranty....................................................................................................................9
1.4 Delivery..................................................................................................................................10
1.5 Conventions...........................................................................................................................11
2 General safety instructions.........................................................................................................................13
2.1 Prerequisites for safe use......................................................................................................13
2.2 Laws and directives................................................................................................................14
2.3 Qualified personnel................................................................................................................15
2.4 Device modifications..............................................................................................................16
2.5 Automatic reset......................................................................................................................17
3 Combination operation...............................................................................................................................19
3.1 Analyzer module/slot combinations........................................................................................19
3.1.1 Safety instruction(s)...............................................................................................................19
3.2 Operating modes....................................................................................................................23
3.2.1 Setting instructions.................................................................................................................23
3.2.2 Operating modes: Selection of operating mode.....................................................................24
3.3 Gas connections....................................................................................................................25
3.3.1 Safety instruction(s)...............................................................................................................25
3.3.1.1 Sample gas disposal..............................................................................................................25
3.3.2 Sample gas restrictors/clamping screws................................................................................26
3.3.3 Conditions for use/mounting..................................................................................................29
3.4 Plug & Measure: Permissible activities..................................................................................33
3.4.1 Plug & measure......................................................................................................................33
3.4.2 Setting instructions.................................................................................................................33
3.4.3 Case differentiations..............................................................................................................34
4 Installing.....................................................................................................................................................37
4.1 Safety instructions for installation...........................................................................................37
4.1.1 Rack-mounted device............................................................................................................37
4.1.2 Wall-mounted device..............................................................................................................38
4.2 Installing the rack-mounted device.........................................................................................40
4.2.1 Installing.................................................................................................................................40
4.3 Installing the wall-mounted device.........................................................................................41
4.3.1 Installing.................................................................................................................................41
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5 Connecting.................................................................................................................................................43
5.1 Electrical connections............................................................................................................43
5.1.1 Safety information for rack device..........................................................................................43
5.1.1.1 Rack-mounted device............................................................................................................43
5.1.2 Safety information for wall-mounted device...........................................................................43
5.1.2.1 Danger due to electrical current.............................................................................................43
5.1.2.2 Danger due to electrical current.............................................................................................43
5.1.2.3 Cable glands for the wall-mounted device.............................................................................44
5.1.3 Rack-mounted device............................................................................................................44
5.1.3.1 Connecting the power supply.................................................................................................44
5.1.3.2 Connection of the signal lines................................................................................................46
5.1.3.3 Electrical connections, pin assignment..................................................................................47
5.1.4 Wall-mounted device..............................................................................................................51
5.1.4.1 Connecting the power supply.................................................................................................51
5.1.4.2 Electrical connections/terminal assignment...........................................................................53
5.1.4.3 Ethernet cable........................................................................................................................56
5.1.5 Spark suppression: Example.................................................................................................58
5.1.5.1 Overview: Spark suppression for rack-mounted device.........................................................59
5.1.5.2 Overview: Spark suppression for wall-mounted device.........................................................60
5.1.5.3 Measures...............................................................................................................................61
5.2 Gas connections....................................................................................................................62
5.2.1 Restrictors/clamping screws..................................................................................................62
5.2.1.1 Safety instructions..................................................................................................................62
5.2.1.2 Installation/removal of restrictors...........................................................................................63
5.2.2 Gas connections for rack device............................................................................................64
5.2.2.1 Safety information about gas connections.............................................................................64
5.2.2.2 OXYMAT 7.............................................................................................................................64
5.2.2.3 ULTRAMAT 7.........................................................................................................................66
5.2.2.4 CALOMAT 7...........................................................................................................................67
5.2.3 Gas connections for wall-mounted device.............................................................................68
5.2.3.1 Safety information about gas connections.............................................................................68
5.2.3.2 OXYMAT 7.............................................................................................................................69
5.2.3.3 ULTRAMAT 7.........................................................................................................................72
5.2.3.4 CALOMAT 7...........................................................................................................................73
5.2.3.5 Purging gas connections (optional)........................................................................................74
6 Operation....................................................................................................................................................77
6.1 Local User Interface (LUI)......................................................................................................77
6.2 Menu structure.......................................................................................................................81
6.2.1 Main menu.............................................................................................................................81
6.2.2 Subordinate menus................................................................................................................81
7 Commissioning: Preparation......................................................................................................................85
7.1 General safety instructions.....................................................................................................85
7.2 Gas preparation.....................................................................................................................87
7.3 OXYMAT 7.............................................................................................................................88
7.3.1 Introduction of reference gas.................................................................................................88
7.3.2 Reference gas from the gas cylinder.....................................................................................88
7.3.3 Checking the reference gas flow............................................................................................88
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7.3.4 Sample gas inlet conditions...................................................................................................89
7.3.5 Checking the sample gas path for leaks................................................................................89
7.4 ULTRAMAT 7.........................................................................................................................91
7.4.1 Sample gas inlet conditions...................................................................................................91
7.4.2 Flow-type reference gas compartment...................................................................................91
7.4.3 Checking the sample gas and reference gas path for leakage..............................................92
7.4.4 Interference gases/zero point error........................................................................................93
7.5 CALOMAT 7...........................................................................................................................94
7.5.1 Sample gas inlet conditions...................................................................................................94
7.5.2 Checking the sample gas path for leaks................................................................................94
8 Commissioning: Sequence.........................................................................................................................95
8.1 Requirements.........................................................................................................................95
8.2 Procedure...............................................................................................................................96
8.3 [1.1] Basic settings ................................................................................................................99
8.4 [1.2] Automatic log-off..........................................................................................................100
8.5 [1.3] Analog outputs.............................................................................................................101
8.6 [1.4] Measuring ranges........................................................................................................103
8.6.1 Overview of measuring ranges............................................................................................103
8.6.2 Setting the measuring ranges..............................................................................................104
8.6.3 Setting Autoranging..............................................................................................................106
8.7 [1.5] Calibration....................................................................................................................107
8.7.1 Calibration/validation overview.............................................................................................107
8.7.2 Execute calibration/validation...............................................................................................109
8.8 [1.6] Save parameter set......................................................................................................111
8.8.1 Parameter sets overview......................................................................................................111
8.8.2 Save parameter set..............................................................................................................111
A Appendix A...............................................................................................................................................113
A.1 Technical support.................................................................................................................113
A.2 Certificate.............................................................................................................................114
A.3 References...........................................................................................................................115
A.4 Returned delivery.................................................................................................................118
Index.........................................................................................................................................................119
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Table of contents
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Introduction 1
1.1 Purpose of this document
These compact operating instructions are intended for persons who install the device
mechanically and electrically, connect it up and commission it.
These instructions contain all information required to commission the device. Read the
instructions completely before starting the commissioning of the device.
You can find a complete description in the documentation on the accompanying CD (Operating
instructions, Operating manuals): → References (Page 115).
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1.2 History
The following table includes information on the different editions of this document.
Table 1-1 Document history
Edition Remark
01
01/2013
First edition
"Sync." function cannot currently be executed.
02
05/2014
Second edition.
● Support of the optional modules 1.1 and 2.2.
● "[1] Quick Start" menu with new functions for simpler commissioning.
● Expanded operator control options e.g., "UNDO key"
03
04/2015
Third edition. Integration of contents on the following analyzer modules:
● ULTRAMAT 7
● CALOMAT 7
Introduction
1.2 History
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1.3 Notes on warranty
The contents of this manual shall not become part of or modify any prior or existing agreement,
commitment or legal relationship. All obligations on the part of Siemens AG are contained in
the respective sales contract, which also contains the complete and solely applicable warranty
conditions. Any statements on the device versions described in the manual do not create new
warranties or modify the existing warranty.
The contents reflect the technical status at the time of printing. We reserve the right to make
technical changes in the course of further development.
Introduction
1.3 Notes on warranty
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1.4 Delivery
Note
Check the scope of delivery
Check the scope of delivery using the delivery note. Compare the serial numbers on the
delivery note with the serial numbers on the basic device or on the modules.
Also check whether the package includes the following items:
● The scope of delivery of a SIPROCESS GA700 gas analyzer includes:
– "Manual Collection" CD-ROM, → References (Page 115)
– This printed copy of the Compact Operating Instructions
● When ex and non-ex analyzer modules are supplied separately, only the CD-ROM is
included.
Note
Installation of analyzer modules
The analyzer module is only installed in the device at the factory when you select the options
"D00 to D99" when ordering an analyzer module.
If you do not specify the module assignment/installation location during the ordering process,
the analyzer module is delivered separately from the device (supplied separately).
If the analyzer module is supplied separately, you must install it yourself. You will find the
information on installation only in the Operating Instructions of the device: → References
(Page 115).
Introduction
1.4 Delivery
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1.5 Conventions
Overview
To allow easier navigation within this documentation, the tables below provide information on
the use of markups and terminology.
Table 1-2 Conventions on markups
Representation
type
Scope
"Add screen" ● Terminology that appears in the user interface, for example, dialog names,
tabs, buttons, menu commands
● Required inputs, for example, limits, tag values.
● Path information
"File > Edit" Operational sequences, for example, menu commands, shortcut menu com‐
mands.
<F1>, <Alt+P> Keyboard operation
[1] to [6] Numbers of the main menu in the LUI, part of the
menu name
The square brackets identi‐
fy the chapter numbers that
precede the menu names.
[1. ...] to [6] Numbering of the menus downstream from the
main menu, part of the menu name
→ Introduces a text-dependent reference to a section or a paragraph in this docu‐
mentation. The page numbers are always specified in parentheses for references
in the document. Example of a reference (hyperlink):
→ References (Page 115)
Table 1-3 Conventions on terminology
Term Convention/alternative name
Local user inter‐
face
"LUI" for short.
Auto hotspot Defective reference
"See also" At the end of the paragraph/page: Text-independent reference
Introduction
1.5 Conventions
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Introduction
1.5 Conventions
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General safety instructions 2
2.1 Prerequisites for safe use
In terms of safety, this device left the factory in perfect condition. In order to maintain this status
and to ensure safe operation of the device, observe these instructions and all the specifications
relevant to safety.
Observe the information and symbols on the device. Do not remove any information or symbols
from the device. Always keep the information and symbols in a completely legible state.
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2.2 Laws and directives
The failure to observe directives and laws when connecting and mounting increases the danger
of explosion and leakage due to improper handling. When connecting and installing, follow
only the test certifications, stipulations and laws applicable in your country in order to avoid
danger.
General safety instructions
2.2 Laws and directives
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2.3 Qualified personnel
Qualified personnel are people who are familiar with the installation, mounting, commissioning,
and operation of the product. These people have the following qualifications:
● They are authorized, trained or instructed in operating and maintaining devices and systems
according to the safety regulations for electrical circuits, high pressures and aggressive as
well as dangerous media.
● They are trained or instructed in maintenance and use of appropriate safety equipment
according to the safety regulations.
General safety instructions
2.3 Qualified personnel
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2.4 Device modifications
WARNING
Device modifications
Modifications to the device can result in danger to personnel, plant and environment. Only
carry out changes that are described in the instructions for the device.
General safety instructions
2.4 Device modifications
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2.5 Automatic reset
All SIPROCESS GA700 devices feature internal monitoring. When this monitoring is activated,
the standard digital outputs switch after about 10 seconds for a period of approx. 100 seconds
to "inactive", i.e. to a recognized safe operating mode. If you are using SIPROCESS GA700
devices in critical processes, you observe the following information:
● Monitor limits externally via the control system
● Read the device status only via the digital outputs of the analyzer module.
● Use an available manual measuring range switchover instead of the autoranging.
● Use the "Total" parameter with the "Off" setting for the measuring range switchover.
● If you use the "Correction of cross-interference" and "External pressure compensation"
functions, store suitable substitute values.
● Only access the measured value via an analog output
General safety instructions
2.5 Automatic reset
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General safety instructions
2.5 Automatic reset
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Combination operation 3
3.1 Analyzer module/slot combinations
3.1.1 Safety instruction(s)
NOTICE
Combination of modules with hoses and pipes
Combinations of analyzer modules with hoses and analyzer modules with pipes are not
permitted:
● Only combine analyzer modules with hoses with other analyzer modules with hoses, and
only combine those with pipes with other analyzer modules with pipes.
● If required, you can adapt the modules with combination sets ("Combination set with
hoses"/"Combination set with pipes").
Additional information on combination sets is available from your Siemens partner:
→ Technical support (Page 113).
Note
Installation of analyzer modules
The analyzer module is only installed in the device at the factory when you select the options
"D00 to D99" when ordering an analyzer module.
If you do not specify the module assignment/installation location during the ordering process,
the analyzer module is delivered separately from the device (supplied separately).
If the analyzer module is supplied separately, you must install it yourself. You will find the
information on installation only in the Operating Instructions of the device: → References
(Page 115).
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NOTICE
Installation of analyzer modules
Analyzer modules that are installed in a device version other than the one for which they were
intended can cause damage. Therefore:
● Prior to installation, check the device version for which the analyzer module is intended.
You will find the corresponding information in the MLFB number on the module nameplate:
– 7MB3010-xxxxx-xxAx-Z → "A": Analyzer module for rack-mounted devices
– 7MB3010-xxxxx-xxBx-Z → "B": Analyzer module for wall-mounted devices
● Only install analyzer modules manufactured for operation in a rack-mounted device into
such a device.
● Only install analyzer modules manufactured for operation in a wall-mounted device into
such a device.
Additional information is also available from your Siemens partner → Technical support
(Page 113).
Slots for analyzer modules
The figure below shows the slots for the analyzer modules:
(:

R Rack-mounted device (rear)
W Wall-mounted device (bottom)
①Slot 1 (AM1)
②Slot 2 (AM2)
Figure 3-1 Slots for analyzer modules
The figure below shows the slots for the analyzer modules:
Combination operation
3.1 Analyzer module/slot combinations
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