Siemens FUS1010 User manual

Ultrasonic flowmeters
SITRANS FUS1010 IP65 NEMA 4X & IP66 NEMA 7
Gross Volume 7ME353x-2, x=0,3
SITRANS FUH1010 IP65 NEMA 4X & IP66 NEMA 7
Standard Volume 7ME360x-4, x=0,3
Precision Volume 7ME360x-3, x=0,3
Interface Detector 7ME360x-1, x=0,3
SITRANS FUE1010 IP65 NEMA 4X
Gross Volume 7ME3500
Quick Start - January 2013
SITRANS F
Answers for industry.

FUS1010 IP65 NEMA 4X
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SITRANS F
Ultrasonic Flowmeters
FUS1010 IP65 NEMA 4X
& IP66 NEMA 7
Quick Start
Operating Instructions
01/2013
A5E03086486-AC
Introduction
1
Installing/Mounting
2
Connecting
3
Commissioning
4
Troubleshooting
5
Appendix
A

Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
Order number: A5E03086486
Ⓟ 02/2013 Technical data subject to change
Copyright © Siemens AG 2013.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

FUS1010 IP65 NEMA 4X & IP66 NEMA 7 Quick Start
Operating Instructions, 01/2013, A5E03086486-AC 3
Table of contents
1 Introduction................................................................................................................................................ 7
1.1 Introduction ....................................................................................................................................7
1.2 Items supplied................................................................................................................................7
1.3 Safety Notes...................................................................................................................................8
2 Installing/Mounting................................................................................................................................... 15
2.1 Application Guidelines .................................................................................................................15
2.2 Mounting the Transmitter.............................................................................................................15
3 Connecting .............................................................................................................................................. 19
3.1 Safety notes for connecting .........................................................................................................19
3.2 Transmitter Wiring........................................................................................................................21
3.2.1 Wiring Temperature Sensor to Transmitter .................................................................................25
3.3 Navigating the Menu....................................................................................................................28
3.4 Programming the Transmitter ......................................................................................................31
3.5 Sensor Installation .......................................................................................................................39
3.5.1 General information .....................................................................................................................39
3.5.2 Reflect Mount...............................................................................................................................39
3.5.3 Mounting Temperature Sensors ..................................................................................................43
3.6 Sensor Wiring...............................................................................................................................45
4 Commissioning ........................................................................................................................................ 47
4.1 Commissioning.............................................................................................................................47
5 Troubleshooting....................................................................................................................................... 49
5.1 Troubleshooting ...........................................................................................................................49
5.2 Alarm Codes ................................................................................................................................51
A Appendix.................................................................................................................................................. 53
A.1 I/O Connections and Wiring.........................................................................................................53
A.2 Technical Data .............................................................................................................................72
Tables
Table 3- 1 Keypad Function Chart ................................................................................................................29
Table 3- 2 Pipe Configuration Option List Definitions ...................................................................................34
Table 3- 3 Temperature Sensors ..................................................................................................................43

Table of contents
FUS1010 IP65 NEMA 4X & IP66 NEMA 7 Quick Start
4 Operating Instructions, 01/2013, A5E03086486-AC
Table 5- 1 Troubleshooting Tips....................................................................................................................49
Table 5- 2 Alarm Codes and Descriptions ....................................................................................................51
Table A- 1 Connection Diagrams and Part Numbers ....................................................................................53
Table A- 2 Input/Output Wiring (TB2) - 7ME39400AL00 and 7ME39400AL01 I/O Module (for
7ME3500 or 7ME3530 only) ........................................................................................................54
Table A- 3 Input/Output Wiring (TB3) - 7ME39400AL00 and 7ME39400AL01 I/O Module ..........................55
Table A- 4 Connection Diagrams and Part Numbers ....................................................................................56
Table A- 5 Input/Output Wiring (TB2) - 7ME39400AL03 and 7ME39400AL04 Expanded I/O Module.........57
Table A- 6 Input/Output Wiring (TB3) - 7ME39400AL03 and 7ME39400AL04 Expanded I/O Module.........59
Table A- 7 Input/Output Wiring (TB4) - 7ME39400AL03 and 7ME39400AL04 Expanded I/O Module.........60
Table A- 8 Connection Diagrams and Part Numbers ....................................................................................61
Table A- 9 Input/Output Wiring (TB2) - 7ME39400AL04 Expanded I/O Module...........................................62
Table A- 10 Open Collector User Resistor Recommendations .......................................................................63
Table A- 11 Input/Output Wiring (TB3) - 7ME39400AL04 Expanded I/O Module...........................................63
Table A- 12 Input/Output Wiring (TB4) - 7ME39400AL04 Expanded I/O Module...........................................65
Table A- 13 Input/Output Wiring (TB3) - 7ME39406ML00 I/O Module (4-Channel) .......................................66
Table A- 14 Connection Diagrams and Part Numbers ....................................................................................67
Table A- 15 Input/Output Wiring TB1 7ME39404SB00 - Analog Input Module (2 Chan/Dual Path)...............68
Table A- 16 Input/Output Wiring TB2 7ME39404SB00 - Analog Input Module (2 Chan/Dual Path)...............68
Table A- 17 Input/Output Wiring TB3 7ME39404SB00 - Analog Input Module (2 Chan/Dual Path)...............68
Table A- 18 Input/Output Wiring TB4 7ME39404SB00 - Analog Input Module (2 Chan/Dual Path)...............68
Table A- 19 Input/Output Wiring TB5 7ME39404SB00 - Analog Input Module (2 Chan/Dual Path)...............69
Table A- 20 Connection Diagrams and Part Numbers ....................................................................................70
Table A- 21 Input/Output Wiring TB1 7ME39400SA00 - Analog Input Module...............................................70
Table A- 22 Input/Output Wiring TB2 7ME39400SA00 - Analog Input Module...............................................71
Table A- 23 Input/Output Wiring TB3 and TB4 7ME39400SA00 - Analog Input Module................................71
Figures
Figure 2-1 Pipe Mounting and Mounting Locations for Transmitter ..............................................................16
Figure 3-1 Input Power Plug (J10) Wiring .....................................................................................................22
Figure 3-2 Analog Input Module Access........................................................................................................25
Figure 3-3 Single Channel Temperature Sensor Inputs................................................................................26
Figure 3-4 KeyPad.........................................................................................................................................29
Figure 3-5 Typical Installation Menu Screen.................................................................................................30

Table of contents
FUS1010 IP65 NEMA 4X & IP66 NEMA 7 Quick Start
Operating Instructions, 01/2013, A5E03086486-AC 5
Figure 3-6 Universal Sensor Label................................................................................................................35
Figure 3-7 Hi Precision Sensor Label............................................................................................................36
Figure 3-8 Reflect Mount with Mounting Frames and Spacer Bar ................................................................40
Figure 3-9 Sensor..........................................................................................................................................42
Figure 3-10 Sensor Installation .......................................................................................................................42
Figure 3-11 Clamp-on Temperature Sensor ...................................................................................................44
Figure 3-12 Insert Temperature Sensor..........................................................................................................45
Figure 3-13 Sensor Cable Connections ..........................................................................................................46
Figure 4-1 Final Setup...................................................................................................................................47
Figure 4-2 Measuring Flow............................................................................................................................47
Figure A-1 7ME39400AL00 and 7ME39400AL01 I/O Module.......................................................................53
Figure A-2 7ME39400AL03 and 7ME39400AL04 Expanded I/O Module .....................................................57
Figure A-3 7ME39400AL04 Expanded I/O Module .......................................................................................61
Figure A-4 7ME39404SB00 Analog Input Module.........................................................................................67
Figure A-5 Temperature Sensor Inputs .........................................................................................................69
Figure A-6 7ME39400SA00 - Analog Input Module ......................................................................................70

Table of contents
FUS1010 IP65 NEMA 4X & IP66 NEMA 7 Quick Start
6 Operating Instructions, 01/2013, A5E03086486-AC

FUS1010 IP65 NEMA 4X & IP66 NEMA 7 Quick Start
Operating Instructions, 01/2013, A5E03086486-AC 7
Introduction 1
1.1 Introduction
This Quick Start Guide is for the Siemens SITRANS FUS1010 IP65 (NEMA 4X), FUH1010
IP65 (NEMA 4X), FUE1010 IP65 (NEMA 4X) Dual Channel/Path flow meters and the
FUH1010 IP65 (NEMA 4X) Interface Detector. It illustrates a typical setup using D-Series
sensors in the Reflect Mode (for Direct Mode see Operating Instruction manual). These
procedures can also be applied to other single and multi-channel models as well.
To use the Siemens Si-Ware program to assist in flow meter installation download the
program at [http://s13.me/ns/cv].
Note
This Quick Start Guide applies to the following FUS1010, FUH1010 and FUE1010 IP65
(NEMA 4X) operating systems: Version 3.03.00 and later / Version 5.03.00 and later.
1.2 Items supplied
● SITRANS FUS1010 IP65 NEMA 4X & IP66 NEMA 7 Transmitter
● SITRANS F Literature CD
● Quick Start Guide
Note
For additional items refer to your packing slip.

Introduction
1.3 Safety Notes
FUS1010 IP65 NEMA 4X & IP66 NEMA 7 Quick Start
8 Operating Instructions, 01/2013, A5E03086486-AC
1.3 Safety Notes
Quick Start Safety Information for Hazardous Areas
DANGER
Explosion Hazard
Death, serious injury or property damage will result if unauthorized and unqualified
personnel tamper with equipment.
Restrict use and repair to qualified personnel.
DANGER
Explosion Hazard
Death or severe personal injury and/or equipment and property damage will result if proper
Hazardous (Classified) Locations installation precautions are not taken.
Restrict use and repair to qualified personnel.
DANGER
Explosion Hazard
The use of unauthorized parts in the repair of the equipment, tampering by unqualified
personnel, or operation with the cover open in a Hazardous (Classified) Location will result
in dangerous conditions which will cause death, serious injury, and/or equipment and
property damage.
Follow all safety instructions contained or referenced herein.
DANGER
Explosion Hazard
Death or severe personal injury and/or equipment and property damage will result due to
improper installation or use of this equipment when located in a Hazardous (Classified)
Location.
Install as directed.
Disconnect power source before servicing.
Keep cover closed when equipment is operating.