Siemens SITRANS F M MAGFLO User manual

Order no.: FDK:521H1184
SFIDK.PS.026.C2.02
SITRANS F M MAGFLO®®
®®
®
Electromagnetic flowmeters
Transmitter type MAG 6000 19" &
safety barrier [EEx ia/ib] IIB
sensor type MAG 1100 Ex & MAG 3100 Ex
[]
*083R9171*
Operating Manual
s

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Contents 1. Introduction...................................................................................................................... 3
2. Installation ....................................................................................................................... 4
2.1 Installation of transmitter MAG 6000 ............................................................................... 4
2.2 Installation of sensor .......................................................................................................4
2.3.1 Remote installation - At the sensor ................................................................................. 6
2.3.2 Remote installation - Transmitter in 19" insert ................................................................ 6
2.4 Ex survey according to Directive 94/9/EC (ATEX) .......................................................... 7
2.5 Overview and intrinsically safe data ............................................................................... 8
2.6 Device identification........................................................................................................8
2.7 Approvals ........................................................................................................................ 9
2.8 Special conditions for safe use .....................................................................................10
3. Electrical connection ..................................................................................................... 11
3.1.1 19” IP 20 version EEx (ia/ib) DN ≤300 .........................................................................11
3.1.2 19” IP 20 version EEx e (ib) DN ≥350 .......................................................................... 11
3.1.3 19” IP 66 version EEx (ia/ib) DN ≤300 .........................................................................11
3.1.4 19” IP 66 version EEx e (ib) DN ≥350 .......................................................................... 11
3.2 Transmitter MAG 6000..................................................................................................12
4. Technical data ............................................................................................................... 13
4.1.1 Dimensions and weight MAG 1100 Ex ......................................................................... 13
4.1.2 Sensor MAG 1100 Ex.................................................................................................... 14
4.2.1 Dimensions and weight MAG 3100 Ex .........................................................................15
4.2.2 Sensor MAG 3100 Ex.................................................................................................... 16
4.3 Transmitter MAG 6000 .................................................................................................. 17
4.4.1 Safety barrier (ia/ib) DN ≤300 ......................................................................................18
4.4.2 Safety barrier (ia) DN ≥350 .......................................................................................... 18
4.4.3 IS data sensor ............................................................................................................... 18
4.5 Output characteristics MAG 6000 ................................................................................. 19
5. Commissioning .............................................................................................................20
5.1 Keypad and display layout............................................................................................20
5.2.1 Basic settings ................................................................................................................ 21
5.2.2 Outputs ..........................................................................................................................22
5.2.3 External input ................................................................................................................ 22
5.2.4 Sensor characteristics ................................................................................................... 23
5.2.5 Language mode............................................................................................................ 23
5.2.6 Service mode ................................................................................................................ 24
6. Service ..........................................................................................................................25
6.1 Transmitter check list ..................................................................................................... 25
6.2 Trouble shooting MAG transmitter ................................................................................26
7. Ordering ........................................................................................................................ 27
8. Certificates .................................................................................................................... 28
8.1 EC-declaration of conformity.........................................................................................28
8.2 EC type examination certificate ....................................................................................29

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1. Introduction For safety reasons it is important that the following points, especially the points marked with
a warning sign, are read and understood before the system is being installed:
•Installation, connection, commissioning and service must be carried out by personnel
who are qualified and authorized to do so.
•It is very important that the same people have read and understand the instructions and
directions provided in this manual and that they follow the instructions and directions
before taking the equipment into use!
•People who are authorized and trained by the owner of the equipment may operate the
equipment.
•The installation must ensure that the measuring system is correctly connected and is
in accordance with the connection diagram. The transmitter has to be earthed unless
the power supply is galvanically isolated.
•In applications with working pressures/media that can be dangerous to people,
surroundings, equipment or others in case of pipe fracture, we recommend that special
precautions such as special placement, shielding or installation of a security guard or
a security valve should be made when the sensor is being installed.
•Siemens Flow Instruments want to assist by estimating the chemical resistance of the
sensor parts that are in connection with the media, but it is at any time the customer’s
responsibility, which materials are chosen and Siemens Flow Instruments takes no
responsibility if the sensor corrodes!
•Equipment used in hazardous areas must be Ex-approved and marked for Europe
and UL for USA.
It is required that the special directions provided in the manual and in the Ex certificate
must be followed!
•Installation of the equipment must comply with national regulations.
Example EN 60079-14 for Denmark.
•Repair and service can be done by approved Siemens Flow Instruments personnel
only.
1. Introduction

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2. Installation
2. Installation
Category 2 equipment
Sensors may be installed in zone 1 and zone 2.
2.2 Installation of sensor
Transmitter MAG 6000 can be installed in the
safe area only!
2.1 Installationof
transmitter MAG
6000
Safe area only!
Hazardous area
Thesensormust alwaysbecompletely fullwith
liquid.
Therefore avoid:
•Installation at the highest point in the pipe
system
•Installation in vertical pipes with free outlet
For partially filled pipes or pipes with down-
ward flow and free outlet the flowmeter should
be located in a U-tube.
Installation in vertical pipes
Recommended flow direction: upwards. This
minimizes the effect on the measurement of
any gas/air bubbles in the liquid.

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Installationinhorizontalpipes
The sensor must be mounted as shown in the
upperfigure.Donotmountthesensorasshown
in the lower figure. This will position the elec-
trodesatthetopwherethereispossibilityforair
bubbles and at the bottom where there is pos-
sibility for mud, sludge, sand etc.
Ifusingempty pipe detectionthesensorcan be
tilted 45°, as shown in the upper figure.
Measuring abrasive liquids and liquids con-
tainingparticles
Recommended installation is in a vertical/in-
clined pipe to minimize the wear and deposits
in the sensor.
Inletandoutletconditions
To achieve accurate flow measurement it is
essential to have straight lengths of inlet and
outlet pipes and a certain distance between
pumps and valves.
It is also important to centre the flowmeter in
relation to pipe flanges and gaskets.
2.2 Installation of sensor
(continued)
Installationinlargepipes
The flowmeter can be installed between two
reducers (e.g. DIN 28545). Assuming that at 8°
the following pressure drop curve applies. The
curves are applicable to water.
Example:
A flow velocity of 3 m/s (V) in a sensor with a
diameter reduction from DN 100 to DN 80
(d1/d2= 0.8) gives a pressure drop of 2.9 mbar.
2. Installation

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2. Installation
2.3.1 Remote installation -
At the sensor
Fit and connect the electrode and coil cables
as shown in chapter 7 “Electrical connections”
in the handbook.
The unscreened cable ends must be kept as
short as possible.
The electrode cable and the coil cable must be
kept separate to prevent interference.
Tighten the cable glands well to obtain opti-
mum sealing.
Remove the SENSORPROM®unit from the
sensor and mount it on the connection plate in
the transmitter.
2.3.2 Remote installation -
Transmitter in 19"
insert
1. Fit the SENSORPROM®memory unit on the connection board supplied with the transmitter.
The SENSORPROM®unit is supplied with the sensor in the terminal box.
2. Mount the guide rails into the rack system as shown. Distance between guide rails is 20 TE.
Guide rails are supplied with the rack system and not with the transmitter.
3. Mount the connection board as shown.
4. Connect the cables as shown under "Electrical connection", chapter 7 in the handbook.
5. Insert the transmitter into the rack system.

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2. Installation
2.4 Ex survey according
to Directive 94/9/EC
(ATEX)
Applies to instruments used in underground mining
operations, as well as their above ground
operations, which can be endangered by mine gas
and/or flammable dusts.
Instrument groups
Applies to instruments used in the remaining areas
which can be endangered by a potentially explosive
atmosphere.
Instruments of this category are for use in
areas where ignitable atmospheres, caused by
a mixture of air and gasses, vapours or mists or
by dust/air mixtures, can exist all of the time or
for long periods of time or else frequently.
Instruments of this category are for use in
areas where ignitable atmospheres caused, by
a mixture of air and gasses, vapours or mists or
by dust/air mixtures, can exist some of the time.
Instruments of this category are for use in
areas where ignitable atmospheres, caused by
a mixture of air and gasses, vapours or mists or
by dust/air mixtures, are not likely to exist.
However, if they do occur then in all probability,
only seldom or for short periods of time.
Instrument category
(The figures in brackets refer to IEC)
Built according to European norm = E
Explosion protected electrial equipment = Ex
Ex protection labelling in square brackets refers to "Associated electrical equipment"
as an example : II 2G E Ex ia IIB T3-T6
Type of protection
o Oil encapsulated i Intrinsic safety (ia, ib)
p Pressurized apparatus n Non-incentive equipment
q Powderfilling m Encapsulation
d Flameproof enclosure s Special protection
e Increased safety
Explosiongroups
Gases and vapours Minimum EN/
(examples) ignition IEC
energy [mJ]
•Ammonia - IIA
•Acetone, aircraft fuel, benzine,
crude oil, diesel oil, ethane, ethanoic
acid, ether, gasolines, heating oil,
hexane, methane, propane 0.18 IIA
•Ethylene, isoprene, town gas 0.06 IIB
•Acetylene, carbon disulphide,
hydrogen 0.02 IIC
Ignition temperature
Maximum surface temperature EN / IEC
450°C 842°FT1
300°C 572°FT2
200°C 392°FT3
135°C 275°FT4
100°C 212°FT5
85°C 185°FT6
I
II
EN50014 Directive94/9/EC(ATEX)
Definition
1G
(0)
Labelling
with gases
Labelling
withdusts
1D
(20)
2G
(1) 2D
(21)
3G
(2) 3D
(22)

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2.6 Device identification
Sensor MAG 1100 Ex or
MAG 3100 Ex label
2. Installation
Can only be installed in safe area!
All MAG 1100 Ex and MAG 3100 Ex sensors
havethefollowingratingsandinputparameters:
2.5 Overview and
intrinsically safe data
MAG 6000 19" IP 20
&IP 65 [EEx ia] IIB
Category 2 equipment
Sensorsmaybeinstalledinzone1andzone2.
Sensors intrinsically safe data
See table below.
MAG 1100 & MAG 3100
EEx ia IIB T3...T6
Terminals 85-86 82-83
MAG barriers ib coil ia electrode
Uo28 V 9.3 V
Io138 mA 40 mA
Po0.4 W
Lo4 mH 23 mH
Co100 nF 500 nF
Terminals 85-86 82-83
MAG sensor coil electrode
Ui28 V 10 V
Ii140 mA 50 mA
Pi2 W 0.5 W
Li2 mH 20 mH
Ci50 nF 50 nF
MAG 1100 DN 6 - 100
MAG 3100 DN 15 - 300 Ex ib
Terminals 85-86 82-83
MAG sensor coil electrode
Ui- 10 V
Ii- 50 mA
Pi- 0.5 W
Li- 20 mH
Ci- 50 nF
MAG 3100 DN 350 - 2000 Ex e ia
IS data transmitter
IS data sensor
Specifications:
Supply: 115-230 V or 24 V
Ambient temperature: −20 to 50°C
Enclosure: IP 20 or IP 65

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SITRANS F M MAGFLO®sensors carry the following approvals
MAG 1100 Ex for mounting in Ex areas
DN 6 - DN 100
EEx [ia] [ib] IIB T4...T6, II 2 (1)(2)
SIRA 03 ATEX 1423X CE 0518
Temperature ratings are as follows:
T4 (max. surface < 135°C) for liquid temperatures lower than 100°C
T5 (max. surface < 100°C) for liquid temperatures lower than 82°C
T6 (max. surface < 85°C) for liquid temperatures lower than 67°C
For an ambient temperature of –20°C to + 50°C
MAG 3100 Ex for mounting in Ex areas
DN 15 - DN 300
EEx-d [ia] [ib] IIB T4...T6, II 2 (1)(2)
SIRA 03 ATEX 1442X CE 0518
Temperature ratings are as follows*):
T4 (max. surface < 135°C) for liquid temperatures lower than 100°C
T5 (max. surface < 100°C) for liquid temperatures lower than 87°C
T6 (max. surface < 85°C) for liquid temperatures lower than 72°C
For an ambient temperature of –20°C to +50°C
DN 350 - DN 2000
EEx e ia IIC T3…T6, II 2 GD IP 65 T(**)OC
SIRA 03 ATEX 3339X CE 0518
where (**) represents the pipeline temperature + 5K for the purposes of the dust approval
Temperature ratings are as follows*):
T3 (max. surface < 200°C) for liquid temperatures lower than 190°C
T4 (max. surface < 135°C) for liquid temperatures lower than 125°C
T5 (max. surface < 100°C) for liquid temperatures lower than 90°C
T6 (max. surface < 85°C) for liquid temperatures lower than 75°C
For an ambient temperature of –20°C to +40°C
MAG 6000 & safety barriers carry the following approvals
For use with MAG 1100 Ex (all sizes) and MAG 3100 Ex sizes DN 15 - DN 300 for mounting in
the safe area
[EEx ia ib] IIB, II 2 G
DEMKO 03 ATEX 135255X CE539
For use with MAG 3100 Ex sizes DN 350 - DN 2000, for mounting in the safe area
[EEx ia] IIC, II 2 G
DEMKO 03 ATEX 135254X CE539
*) Note
Temperature ratings may be limited by the lining selected, see section 4.2.2.
2.7 Approvals
2. Installation
Transmitter
MAG 6000 19" IP 20 and
IP 65 label

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2.8 Specialconditions for
safe use MAG 3100 Ex DN 40 - DN 300
The relation between assigned temperature ambient temperature and media temperature:
Temperature class Ambient temperature range Media temperature range
T6 −20 °C to +50 °C−20 °C to +60 °C
T5 −20 °C to +50 °C−20 °C to +75 °C
T4 −20 °C to +50 °C−20 °C to +100 °C
Thiselectrodecircuit"ia"isconnectedtothemediainsidethesensor.Thescreenforthe"ib"circuit
is connected to chassis and the installations shall therefore take that into account.
2. Installation
Safety Barrier type FDK:083F50_ _ for MAG sensors
Special conditions for safe use:
•The ambient temperature range is −20 °C to +50 °C.
•Thesafetybarriershall be connected tothePEearth(light blue) accordingtolocalinstallation
equipments. IEC 60079-14 can be used as guideline.
•The PE earth shall be connected to the PE at the sensor according to local installation
equipments. IEC 60079-14 can be used as guideline.
•Theintrinsicsafety wiringshallbeseparatedfromnonintrinsicsafetywiringaccordingtolocal
installation equipments.
•The apparatus must be installed in plastic enclosure code FDK:083F5038 with an Ingress
Protection suitable for the environment. The plastic box FDK:083F5038 has been evaluated
for IP 65 according to EN 60529: 1989.

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It is an absolute requirement that the wires/terminals of the intrinsically safe circuits cannot get
into contact with the wires of the other cables. The distance between cables/wires therefore must
be at least 50 mm.
It is recommended to fasten the cables/wires in a way that they, even in case of an error, cannot
get into contact with each other. Make the wire ends as short as possible.
1. Connection terminals to:
•Power supply
•In- and output
2. Connection terminals to:
Sensors
Intrinsically safe terminals!
3. Electrical connection
3. Electrical connection
3.1.1 19” IP 20 version
EEx (ia/ib) DN ≤≤
≤≤
≤300
3.1.3 19” IP 66 version
EEx (ia/ib) DN ≤≤
≤≤
≤ 300
3.1.4 19” IP 66 version
EEx e (ib) DN ≥≥
≥≥
≥350
3.1.2 19” IP 20 version
EEx e (ib) DN ≥≥
≥≥
≥350

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3.2 Transmitter
MAG 6000
Installation 1) Mains supply 115 to 230 V AC from building installation Class II. A switch or circuit-
breaker (max. 15 A) shall be included in the building installation. It must be in close
proximity to the equipment and within easy reach of the OPERATOR, and it shall be
marked as the disconnecting device for the equipment.
2) Protective conductor terminal. Required cable min. AGW16 or 1.5 Cu.
Theinsulationbetweentheconnectedmainssupply and 24 V AC/DC supply fortheflow-
meters, models 24 V AC/DC shall at least be rated with double or reinforced insulation
at mains voltage.
Forfieldwiring installationNational Installation Code shallbemetof thecountry,where
the flowmeters are installed.
Digitaloutput
If the internal resistance of the loads exceeds 10KΩ, it is recommended to connect an external
10KΩload resistor in parallel to the load.
3. Electrical connection

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4. Technical data
4.1.1 Dimensions and
weight MAG 1100 Ex
DN A1) B1) A1B1DD
iDiDpDGWeight 2)
Ceramic (PFA)
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]
6 161 186 314 339 48.3 6 17.3 34 2.2
10 161 186 314 339 48.3 10 10 17.3 34 2.2
15 161 186 314 339 48.3 15 16 17.3 40 2.2
25 169 201 322 354 63.4 25 26 28.5 56 2.7
40 181 223 334 376 84.0 40 38 43.4 75 3.4
50 189 240 342 393 101.6 50 50 54.5 90 4.2
65 199 259 352 412 120.0 65 66 62.5 112 5.5
80 205 271 358 424 133.0 80 81 82.5 124 7.0
100 218 297 371 450 159.0 100 100 107.1 150 10.0
MAG 1100/6000 and MAG 1100/5000, compact/separate
4. Technical data
1) 13 mm shorter when the AISI terminal box is used (high temperature 200 °C).
2) With transmitter MAG 5000 or MAG 6000 installed, weight is increased by approx. 0.8 kg.

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Type Flangeless sensor (Sandwich design)
Nominal size mm DN 6, 10, 15, 25, 40, 50, 65, 80, 100
Operating pressure DN 6 - DN 65: 40 bar, DN 80: 37.5 bar, DN 100: 30 bar
Vacuum: 1 ×10-6 bar
Temperature of medium
Ceramic −20°C to +120°C
Temperature shock (Duration > 1 min.):
(Ceramic liner) DN 6, 10, 15, 25: Max. ∆T ≤15°C/min.
DN 40, 50, 65: Max. ∆T ≤10°C/min.
DN 80, 100: Max. ∆T ≤5°C/min.
(Duration ≤1 min., followed by 10 min. rest):
DN 6, 10, 15, 25: Max. ∆T ≤80°C
DN 40, 50, 65: Max. ∆T ≤70°C
DN 80, 100: Max. ∆T ≤60°C
Ambient temperature Remote transmitter: −40°C to +100°C
Liner Aluminium oxide Al2O3(ceramics)
Electrodes Platinum with gold/titanium brazing alloy
Enclosure Stainless steel AISI 316 L (1.4404)
Terminal box Stainless steel AISI 316 (1.4436)
Fixing studs Stainless steel AISI 304 (1.4301)
Number and size to EN 1092-1:2001
Mating flanges EN 1092-1:2001, ANSI B16.5 class 150 and 300 or equivalent
Gaskets Standard EPDM (max. 150°C, PN 40)
Option Graphite (max. 200°C, PN 40)
Option PTFE (max. 130°C, PN 25)
Cable entries 4 Pg 13.5
Enclosure rating Standard IP 67 to EN 60529 (NEMA 4x) (1 m w.g for 30 min.)
Option IP 68 to EN 60529 (NEMA 6) (10 m w.g. cont.)
Mechanical load 18-1000 Hz random in all directions to EN 60068-2-36
(vibration) Sensor: 3.17 G/Compact Ex-d: 1.14 G
Test pressure 80 bar (2 ×PN)
Approvals See section 2.7
Excitation frequency DN 6 - 65: 6.25 Hz
DN 80 - 100: 3.125 Hz
Conforms to PED, LVT, EMC PED - 97/23EC, LVD - 73/23 EEC +
amendment 93/68/EEC, EMC - 89/336 EEX
4.1.2 Sensor MAG 1100 Ex
4. Technical data

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DN A1) A1BD
1L2) AS TC 3) TE 3)
2129 E, AWWA
AS 4087 C-207
PN PN PN PN PN PN Class Class Class Class
6, 10 16 25 40 64 100 150 300 14-21- D
35
[mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg]
15 199 338 59 104 200 200 200 200 - - 200 200 200 - 6 4
25 199 338 59 104 200 200 200 200 - 260 200 200 200 1.2 6 5
40 209 348 82 124 200 200 200 200 - 280 270 270 200 1.2 6 8
50 217 356 72 139 200 200 200 200 276 300 270 270 200 1.2 6 9
65 224 363 72 154 200 200 200 200 320 350 280 280 200 1.2 6 11
80 234 373 72 174 200 200 272 272 323 340 290 290 200 1.2 6 12
100 254 393 85 214 250 250 250 250 380 400 250 310 250 1.2 6 16
125 267 406 85 239 250 250 250 250 420 450 250 335 250 1.2 6 19
150 288 427 85 282 300 300 300 300 415 450 300 300 300 1.2 6 27
200 316 455 137 338 350 350 350 350 480 530 350 350 350 1.2 8 40
250 344 483 137 393 450 450 450 450 550 620 450 450 450 1.2 8 60
300 369 508 137 444 500 500 500 500 600 680 500 500 500 1.6 8 80
350 362 513 270 462 550 550 550 550 700 800 550 550 550 - 1.6 8 110
400 387 538 270 512 600 600 600 600 750 - 600 600 600 - 1.6 10 125
450 418 569 310 563 600 600 600 600 - - 600 640 600 - 1.6 10 175
500 443 594 350 614 625 625 625 680 - - 680 730 625 - 1.6 10 200
600 494 645 430 715 750 750 750 750 - - 820 860 750 - 1.6 10 300
700 544 695 500 816 875 875 - - - - - - 875 875 2.0 - 350
750 571 722 556 869 - - - - - - - - 937 937 2.0 - 380
800 606 757 560 939 1000 1000 - - - - - - 1000 1000 2.0 - 475
900 653 804 630 1042 1125 1125 - - - - - - 1125 1125 2.0 - 560
1000 704 906 670 1146 1250 1250 - - - - - - 1250 1250 2.0 - 700
1100 755 906 770 1248 1375 1375 - - - - - - - - 2.0 - 1200
1200 810 961 792 1348 1500 1500 - - - - - - 1500 1500 2.0 - 1250
1400 925 1076 1000 1675 1750 1750 - - - - - - - - 3.0 - 1753
1500 972 1123 1020 1672 - - - - - - - - 1875 1875 3.0 - 2600
1600 1025 1176 1130 1915 2000 2000 - - - - - - - - 3.0 - 2341
1800 1123 1274 1250 1974 2250 2250 - - - - - - - - 3.0 - 3253
2000 1223 1374 1375 2174 2500 2500 - - - - - - - - 3.0 - 4060
4.2.1 Dimensions and
weight MAG 3100 Ex MAG 3100 Ex
1) 13 mm shorter with AISI terminal box (Ex and high temperature)
2) When earthing flanges are used, the thickness of the earthing flange must be added to the built-in length
3)T
C= Type C grounding ring, TE= Type E grounding ring
4) Weights are approx. and for PN 16 without transmitter
D = Outside diameter of flange, see flange tables
Weight 4)
EN 1092-1-2001 BS 1560/
ANSI 16.5
4. Technical data

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Type Sensor with flanges
Nominal size mm DN 15 - DN 2000
Temperature of medium1)Temperature classification
Liner: T3 + T4 T5 T6
Neoprene (standard) 0 to 70°C 0 to 70°C 0 to 70°C
EPDM2)−10 to 95°C−10 to 90°C−10-75°C
Linatex®rubber −20 to 70°C−20 to 70°C−20 to 70°C
Ebonite2)0 to 95°C 0 to 90°C 0 to 75°C
PTFE −20to100°C−20 to 90°C−20 to 75°C
Ambient temperature Remote transmitter: −20°C to 50°C
Operating pressure3) [[
[[
[abs.bar]]
]]
]
Liner:
Neoprene 0.01 to 100 bar
EPDM 0.01 to 40 bar
Linatex®0.01 to 40 bar
Ebonite 0.01 to 100 bar
PTFE teflon:
DN 15 to 600: 0.3 to 40 bar
Excitation frequency DN 15 - 65: 6.25 Hz
DN 80/100: 3.125 Hz
DN 125 - 300: 1.5625 Hz
DN 350 - 1200: 3.125 Hz
Enclosure rating Standard IP 67 to EN 60529 (NEMA 4x) (1 m w.g for 30 min.)
Option IP 68 to EN 60529 (NEMA 6) (10 m w.g. cont.)
Cable entries 4 Pg 13.5
Mechanical load 18-1000 Hz random, 3.17 G rms in all directions to EN 60068-2-36
Test pressure 1.5 ×PN
Flanges Standard DN 15-50: PN 40
EN 1092-1:20014)DN 65-150: PN 16
Rased face DN 200-1000: PN 10
DN 1100 -2000: PN 6
Option DN 65-1000: PN 6
DN 1200-2000: PN 10
DN 200-2000: PN 16
DN 200-600: PN 25
DN 65-600: PN 40
DN 50-400 PN 63
DN 25-350 PN 100
ANSI B 16.5 (∼BS 1560) 3/4"-24": Class 150 (20 bar)
3/4"-24": Class 300 (50 bar)
AS 2129 3/4"-48": Table D/E
AS 4087 Class 14 (DN 50 - 1200, 14 bar)
Class 21 (DN 50 - 600, 21 bar)
Class 35 (DN 50 - 600, 35 bar)
AWWA C-207 28"-78": Class D (10 bar)
Electrodes Standard AISI 316 Ti (1.4571)
Option Hastelloy C-276, Platinum / Iridium, Titanium, AISI 316 Ti Ceramic
Coated, Tantalum
PE - electrodes Standard As measuring electrodes (except PTFE)
Measuring pipe Standard AISI 304 (1.4301)
Option AISI 316 L (1.4404)
Flange and Standard Carbon steel
housing material Corrosion-resistant two-component coating (min. 150 µm)
Option AISI 304 (1.4301) flanges and carbon steel housing.
Coating as above
Option AISI 316 L (1.4404) flanges and housing
Ex-approval See section 2.7
Conforms to PED, LVT, EMC PED - 97/23EC, LVD - 73/23 EEC +
amendment 93/68/EEC, EMC - 89/336 EEX
1) The maximum fluid temperature may be further limited by the approval temperature ratings, see section 2.7
2) With WRC (Water Research Council, UK) approval
3) Maximum operating pressure decreases with increasing operating temperature and with stainless steel flanges
4) EN 1092-1, DIN 2501 & BS 4504 have the same mating dimensions
4. Technical data
4.2.2 Sensor MAG 3100 Ex

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4. Technical data
Current output
Current 0-20 mA, 4-20 mA or 4-20 mA + alarm
Load < 800 ohm
Time constant 0.1-30 s adjustable
Digital output
Frequency 0-10 kHz, 50% duty cycle
Time constant 0.1-30 s adjustable
Active 24 V DC, 30 mA, 1 KΩ≤ Rload ≤ 10 KΩ, short-circuit-protected
Passive 3-30 V DC, max. 110 mA, 200 Ω≤ Rload ≤ 10 KΩ
Relay
Time constant Changeover relay, time constant same as current time constant
Load 42 V AC/2 A, 24 V DC/1A
Digital input 11-30 V DC, Ri= 4.4 KΩ
Activation time 50 ms
Current I11 V DC = 2.5 mA, I30 V DC = 7 mA
Functions Flow rate, 2 totalizers, low flow cut-off, empty pipe cut-off, flow
direction, error system, operating time, uni/bidirectional flow, limit
switches, pulse output, control for cleaning unit and batch
Galvanic isolation All inputs and outputs are galvanically isolated
Cut-off
Low flow 0-9.9% of maximum flow
Empty pipe Detection of empty pipe1)
Totalizer Two eight-digit counters for forward, net or reverse flow
Display Background illumination with alphanumerical text, 3 × 20 characters
to indicate flow rate, totalized values, settings and faults
Reverse flow indicated by negative sign
Time constant Time constant as current output time constant
Zero point adjustment Automatic
Electrode input impedance > 1 x 1014 Ω
Excitation frequency Sensor size depending pulsating DC current (125 mA)
Ambient temperature Display version during operation: −20 to +50°C
Blind version during operation: −20 to +60°C
During storage: −40 to +70°C (RH max. 95%)
Custody transfer approval PTB DANAK OIML R75 DANAK OIML R117
MAG 6000 CT (cold water) (hot water) (cold water/milk, beer etc.)
Communication
Standard Prepared for client mounted add-on modules
Optional HART, Profibus PA as add-on module
19" insert
Enclosure material Standard 19" insert of aluminium/steel (DIN 41494)
Width: 21 TE
Height: 3 HE
Enclosure rating IP 20 to EN 60529 and DIN 40050
Mechanical load Version: 1 G, 1-800 Hz sinusoidal in all directions to EN 60068-2-36
EMC performance Emission: EN 50081-1 (Light industry)
Immunity: EN 50082-2 (Industry)
Supply voltage 115-230 V AC +10% to −15%, 50-60 Hz
11-30 V DC or 11-24 V AC
Power consumption 230 V AC: 17 VA
24 V DC: 9 W, IN= 380 mA, IST = 8A (30 ms)
12 V DC: 11 W, IN= 920 mA, IST = 4A (250 ms)
4.3 Transmitter
MAG 6000
Accuracy 0.25%
6.221
99.19
1) Special cable required in separate mounted installation

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4. Technical data
Application As combined unit with MAG 6000 only and MAG 1100 Ex/3100 Ex in the size
range DN 6-300
Ex approval See section 2.7
Ambient temperature During operation: −20 to +50°C
During storage: −20 to +70°C
19" insert
Enclosure material Standard 19" insert in aluminium/steel (DIN 41494)
Width: 21 TE
Height: 3 HE
Enclosure rating IP 20 to EN 60529 and DIN 40050
Mechanical load 1 G, 1-800 Hz sinusoidal in all directions to EN 60068-2-36
EMC performance
Emission EN 50081-1 (Light industry)
Immunity EN 50082-2 (Industry)
4.4.1
Safety barrier (ia/ib)
DN ≤≤
≤≤
≤300
4.4.2
Safety barrier (ia)
DN ≥≥
≥≥
≥350
Application For use with MAG 5000/6000 19 insert and MAG 3100 Ex in the size
range DN 350-2000
Ex approval See section 2.7
Ambient temperature During operation: −20 to +50°C
During storage: −20 to +70°C
19" insert
Enclosure material Standard 19" insert in aluminium/steel (DIN 41494)
Width: 21 TE
Height: 3 HE
Enclosure rating IP 20 to EN 60529 and DIN 40050
Mechanical load 1 G, 1-800 Hz sinusoidal in all directions to EN 60068-2-36
EMC performance
Emission EN 50081-1 (Light industry)
Immunity EN 50082-2 (Industry)
Terminals 85-86 82-83
MAG barriers ib coil ia electrode
Uo28 V 9.3 V
Io138 mA 40 mA
Po0.4 W
Lo4 mH 23 mH
Co100 nF 500 nF
IS data transmitter
Terminals 82-83
MAG barriers ia electrode
Uo9.3 V
Io40 mA
Po0.4 W
Lo23 mH
Co500 nF
IS data transmitter
4.4.3
IS data sensor
Terminals 85-86 82-83
MAG sensor coil electrode
Ui28 V 10 V
Ii140 mA 50 mA
Pi2 W 0.5 W
Li2 mH 20 mH
Ci50 nF 50 nF
MAG 1100 DN 6 - 100
MAG 3100 DN 15 - 300 Ex ib
Terminals 85-86 82-83
MAG sensor coil electrode
Ui- 10 V
Ii- 50 mA
Pi- 0.5 W
Li- 20 mH
Ci- 50 nF
MAG 3100 DN 350 - 2000 Ex e ia

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4. Technical data
4.5 Output characteris-
tics MAG 6000 Output characteristics Bidirectional mode Unidirectional mode
0-20 mA
4-20 mA
Frequency
Pulse output
Relay Power down Active
Error relay No error Error
Limit switch or 1 set point 2 set points
direction switch
Low flow Intermediate flow
(Reverse flow)
High flow High flow/
(Forward flow) Low flow
Batch on digital
output
(MAG 6000 only)
Batch on relay Hold Batch
(MAG 6000 only)

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Communication mode Basic settings Operator active
Service mode Output Operator inactive
Operator menu External input
Product identity Sensor characteristics
Language mode Reset mode
5. Commissioning
5.1 Keypad and display
layout
Keypad The keypad is used to set the flowmeter. The function of the keys is as follows:
TOP UP KEY This key (hold 2 sec.) is used to switch between operator menu
andsetupmenu. In thetransmittersetupmenu, ashortpresswill
cause a return to the previous menu.
FORWARD KEY This key is used to step forward through the menus. It is the only
key normally used by the operator.
BACKWARD KEY This key is used to step backward through the menus.
CHANGE KEY This key changes the settings or numerical values.
SELECT KEY This key selects the figures to be changed.
LOCK/UNLOCK KEY Thiskeyallowstheoperatortochangesettingsandgivesaccess
to submenus.
Display Thedisplayisalphanumericalandindicatesflowvalues, flowmetersettingsanderrormessages.
The upper line is for primary flow readings and will always show either flow rate, totalizer 1 or totalizer
2. The line is divided into 3 fields.
S: Sign field
P: Primary field for numerical value
U: Unit field
The centre line is the title line (T) with individual information according to the selected operator
or setup menu.
The lowest line is the subtitle line (ST) which either will add information to the title line or keep
individual information independent of the title line.
F: The alarm field. Two flashing triangles will appear by a fault condition.
M: The mode field. The symbols indicate the following.
Ready for change Access to submenu
Value locked RESET MODE: Zero setting of
totalizers and initialization of setting
L: The lock field. Indicates the function of the lock key.
5. Commissioning