Siemens Sitrans F Series User manual

Ultrasonic flowmeters
SITRANS FUT1010 IP65 NEMA 4X & IP66 NEMA 7
7ME362 Liquid Flowmeter
Quick Start - June 2010
SITRANS F

SITRANS F
Flowmeters
FUT1010 IP65 NEMA 4X & IP66
NEMA 7 Liquid Quick Start
Operating Instructions
6/2010
A5E02639182A Revision 02
Introduction
1
Installing/mounting
2
Connecting
3
Commissioning
4
Troubleshooting
5
Appendix A
A

Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
with a safety alert symbol, indicates that minor personal injury can result if proper precautions are not taken.
CAUTION
without a safety alert symbol, indicates that property damage can result if proper precautions are not taken.
NOTICE
indicates that an unintended result or situation can occur if the corresponding information is not taken into account.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation for the specific task, in particular its warning notices and safety
instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying
risks and avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be adhered to. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in
this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
GERMANY
order number: A5E02639182A
Ⓟ 06/2010
Copyright © Siemens AG 2010.
Technical data subject to change

Table of contents
1Introduction...................................................................................................................................................5
1.1 Items supplied...............................................................................................................................5
1.2 Safety Notes..................................................................................................................................5
1.3 Pressure Equipment Safety Notes................................................................................................9
2Installing/mounting......................................................................................................................................11
2.1 Application Guidelines.................................................................................................................11
2.2 Mounting the Transmitter.............................................................................................................11
2.3 Sensor Label Information............................................................................................................13
2.4 Sensor Installation Procedure.....................................................................................................14
3Connecting.................................................................................................................................................19
3.1 Transmitter Wiring.......................................................................................................................19
3.1.1 Connecting Power.......................................................................................................................19
3.1.2 Connecting Sensor Cables to Transmitter...................................................................................21
3.1.3 Wiring Temperature Sensor to Transmitter.................................................................................22
3.2 Sensor Wiring..............................................................................................................................25
3.2.1 Connecting Sensor Cables to Sensor.........................................................................................25
3.2.2 Wiring Temperature Cable to Sensor..........................................................................................28
4Commissioning...........................................................................................................................................29
4.1 General requirements..................................................................................................................29
4.2 Commissioning............................................................................................................................29
4.3 Navigating the Menu....................................................................................................................31
5Troubleshooting..........................................................................................................................................33
5.1 Troubleshooting...........................................................................................................................33
5.2 Alarm Letter Codes and Descriptions..........................................................................................34
AAppendix A.................................................................................................................................................37
A.1 I/O Connections and Wiring.........................................................................................................37
A.2 Technical Data.............................................................................................................................42
Tables
Table 2-1 Hazardous Area Ratings.............................................................................................................17
Table 3-1 TB3 and TB4 Wiring....................................................................................................................25
Table 4-1 Keypad Function Chart...............................................................................................................31
FUT1010 IP65 NEMA 4X & IP66 NEMA 7 Liquid Quick Start
Operating Instructions, 6/2010, A5E02639182A Revision 02 3

Table 5-1 Troubleshooting Tips...................................................................................................................33
Table 5-2 Alarm Codes and Descriptions....................................................................................................34
Table A-1 Connection Diagrams and Part Numbers....................................................................................37
Table A-2 Input/Output Wiring (TB2) - 7ME39400AL03 Expanded I/O Module...........................................37
Table A-3 Input/Output Wiring (TB3) - 7ME39400AL03 Expanded I/O Module...........................................39
Table A-4 Input/Output Wiring (TB4) - 7ME39400AL03 Expanded I/O Module...........................................40
Table A-5 Open Collector User Resistor Recommendations.......................................................................41
Figures
Figure 2-1 Pipe Mounting and Mounting Locations for Transmitter..............................................................12
Figure 2-2 Sample Sensor Label..................................................................................................................14
Figure 2-3 Sensor Installation.......................................................................................................................16
Figure 2-4 Hazard Location Sensor Installation............................................................................................16
Figure 3-1 Input Power Plug (P10) Wiring....................................................................................................19
Figure 3-2 Sensor Cable Connections..........................................................................................................21
Figure 3-3 Analog Input Module Access.......................................................................................................23
Figure 3-4 Temperature Sensor to Junction Box Wiring...............................................................................24
Figure 3-5 Sensor Overview.........................................................................................................................25
Figure 3-6 Sensor Cable Installation.............................................................................................................26
Figure 3-7 Sensor Interconnection Diagram.................................................................................................27
Figure 3-8 Temperature Sensor Board to Junction Box Wiring....................................................................28
Figure 4-1 Splash Screen.............................................................................................................................30
Figure 4-2 KeyPad........................................................................................................................................31
Figure 4-3 Typical Installation Menu Screen.................................................................................................32
Figure A-1 7ME39400AL03 Expanded I/O Module.......................................................................................37
Figure A-2 7ME39400AL03 TB2 Expanded I/O Wiring.................................................................................38
Figure A-3 7ME39400AL03 TB3-I/O Relay Wiring........................................................................................39
Figure A-4 7ME39400AL03 TB4 Expanded I/O Wiring.................................................................................40
Figure A-5 7ME39400AL03 Main Board I/O Wiring......................................................................................41
Table of contents
FUT1010 IP65 NEMA 4X & IP66 NEMA 7 Liquid Quick Start
4Operating Instructions, 6/2010, A5E02639182A Revision 02

Introduction 1
This Quick Start is for Siemens SITRANS FUT1010 IP65 (NEMA 4X) liquid flowmeters. The
flowmeter includes the Transmitter and the Sensor Body with the TransLocTM Mounting System
and is shipped with factory installed sensors and preset Site Setups.
CAUTION
The flowmeter menu parameters are pre-set at the factory. It is not recommended to change
the factory preset parameters. If changes are desired, use care when changing Site Setup
and Transducer Install menu cells.
Note
This Quick Start applies to the following FUT1010 IP65 NEMA 4X operating systems: Version
3.03.00 and later / Version 5.03.00 and later.
1.1 Items supplied
●SITRANS F Flowmeter (Transmitter and Sensor Body)
● SITRANS F literature CD
● Quick Start
● For additional items refer to your packing slip.
1.2 Safety Notes
Safety Information for Hazardous Areas
DANGER
Explosion Hazard. Will Cause Death, Serious Injury or Property Damage.
Restrict use and repair to qualified personnel.
DANGER
Death or severe personal injury and/or equipment and property damage will result if proper
Hazardous (Classified) Locations installation precautions are not taken.
FUT1010 IP65 NEMA 4X & IP66 NEMA 7 Liquid Quick Start
Operating Instructions, 6/2010, A5E02639182A Revision 02 5

DANGER
The use of unauthorized parts in the repair of the equipment, tampering by unqualified
personnel, or operation with the cover open in a Hazardous (Classified) Location will result
in dangerous conditions which will cause death, serious injury, and/or equipment and property
damage.
Follow all safety instructions contained or referenced herein.
DANGER
Explosion hazard
Death or severe personal injury and/or equipment and property damage will result due to
improper installation or use of this equipment when located in a Hazardous (Classified)
Location.
● Install as directed.
● Disconnect power source before servicing.
● Keep cover closed when equipment is operating.
WARNING
Qualified personnel
This flowmeter system may only be set up and used in conjunction with this document and
the instructions on the electronic media provided. Installation, maintenance and operation of
the flowmeter system may only be performed by qualified personnel. Within the context of
this Document, qualified persons are defined as persons who have the skills and knowledge
related to the construction and operation of the electrical equipment and installations and
have received safety training to recognize and avoid the potentially explosive hazards
involved.
Qualified personnel posses the following qualifications
1. Is trained and authorized to energize, de-energize, clear, ground and tag circuits and
equipment in accordance with established safety practices.
2. Is trained in the proper care and use of protective equipment such as rubber gloves, hard
hat, safety glasses or face shields, flash clothing, etc., in accordance with established
safety practices.
3. Is trained in rendering first aid.
Note
This document does not purport to cover all details or variations in equipment, or to provide
for every possible contingency to be met in connection with installation, operation or
maintenance. Should further information be desired or should particular problems arise,
which are not covered sufficiently for the purchaser's purposes, the matter should be referred
to the local Siemens sales office (www.automation.siemens.com/partner). The contents of
this Document shall not become part of or modify any prior or existing agreement,
commitment or relationship. The sales contract contains the entire obligation of Siemens.
The warranty contained in the contact between the parties is the sole warranty of Siemens.
Any statements contained herein do not create new warranties or modify the existing warranty.
Introduction
1.2 Safety Notes
FUT1010 IP65 NEMA 4X & IP66 NEMA 7 Liquid Quick Start
6Operating Instructions, 6/2010, A5E02639182A Revision 02

Safety Information for Hazardous Areas
Note
Ratings under this heading apply to specific model families.
Check Your Model Number: FUT1010, 7ME362x.
FM-CSA installation
Read, understand and follow all safety instructions on the electronic media provided. This
equipment is rated for use in hazardous (classified) locations as stated below and must be
installed according to the 1010-304 installation drawing provided on the media. Failure to install
the equipment in the prescribed manner will result in unsafe operation. Follow all local
jurisdictional safety codes when operating this equipment. When properly installed the
equipment meets the following FM – CSA ratings.
Transmitter
● Intrinsically safe connections Class I and II, Division 1, Groups A, B, C, D, E, F and G;
● Nonincendive for Class I, Division 2, Groups A, B, C and D;
● Suitable for Class II, Division 2, Groups E, F and G outdoor (Type 4X), Class III (CSA only)
● Temperature code T5 at an ambient of 40°C
Sensors
● Intrinsically safe Class I and II, Division 1, Groups A, B, C, D, E, F and G;
● Nonincendive for Class I, Division 2, Groups A, B, C and D;
● Suitable for Class II, Division 2, Groups E, F and G outdoor (Type 4X), Class III (CSA only)
● Temperature code T6 at an ambient of 40°C
ATEX installation
Read, understand and follow all safety instruction on the electronic media provided. This
equipment complies with Directive 94/9/EC and is rated for use in potentially explosive
atmospheres. The equipment markings are shown and explained below. Equipment must be
installed according to the 1010-389 installation drawing provided on the media. Failure to install
the equipment in the prescribed manner will result in unsafe operation. Follow all regional
safety laws when operating this equipment. When properly installed the equipment meets the
following ATEX ratings as stated in EC-Type Examination Certificate KEMA03ATEX1134
Transmitter Markings and Explanations
●II (1) G [Ex ia] IIC – Transmitter located in the non-hazardous area with intrinsically safe
circuits of category Ex ia, which can be connected to Category 1 Sensors
●II 3 (1) G Ex nC [ia] IIC T5 – Category 3 Transmitter located in Zone 2 for use in potentially
explosive atmosphere containing gases with intrinsically safe circuits of category Ex ia,
which can be connected to Category 1 Sensors in Zone 0
● IP65 – Ingress protection against solid bodies, rating of dust-tight and against liquid, rating
of water jets
Introduction
1.2 Safety Notes
FUT1010 IP65 NEMA 4X & IP66 NEMA 7 Liquid Quick Start
Operating Instructions, 6/2010, A5E02639182A Revision 02 7

Sensor Markings and Explanations
●II 1 G Ex ia IIC T5 – Category 1 Sensors located in Zone 1 hazardous area with
intrinsically safe circuits of category Ex ia for use in potentially explosive atmosphere
containing gases
● IP65 – Ingress protection against solid bodies, rating of dust-tight and against liquid, rating
of water jets
Safety Information for Hazardous Areas
Note
Ratings under this heading apply to specific model families.
Check Your Model Number: FUT1010, 7ME362x.
FM-CSA installation
Read, understand and follow all safety instruction on the electronic media provided. This
equipment is rated for use in hazardous (classified) locations as stated below and must be
installed according to the 1010-443 installation drawing provided on the media. Failure to install
the equipment in the prescribed manner will result in unsafe operation. Follow all local
jurisdictional safety codes when operating this equipment. When properly installed the
equipment meets the following FM – CSA ratings:
Transmitter
● Explosionproof for Class I, Division1, Groups B, C, D;
● Dust-ignitionproof for Class II, Division 1, Groups E, F and G;
● Intrinsically safe connections for Class I and II, Division 1, Groups A, B, C, D, E, F and G;
● Nonincendive for Class I, Division 2, Groups A, B, C and D;
● Suitable for Class II, Division 2, Groups E, F and G outdoor (Type 4X), Class III (CSA only)
Sensors
● Intrinsically safe connections Class I and II, Division 1, Groups A, B, C, D, E, F and G;
● Nonincendive for Class I, Division 2, Groups A, B, C and D;
● Suitable for Class II, Division 2, Groups E, F and G outdoor (Type 4X), Class III (CSA only)
● Temperature code T6 at an ambient of 40°C
ATEX installation
Read, understand and follow all safety instruction on the electronic media provided. This
equipment is rated for use in explosive atmospheres as stated below and must be installed
according to the 1010-464 installation drawing provided on the media. Failure to install the
equipment in the prescribed manner will result in unsafe operation. Follow all regional safety
laws when operating this equipment. When properly installed the equipment meets the
following ATEX ratings as stated in EC-Type Examination Certificate KEMA03ATEX1134
Introduction
1.2 Safety Notes
FUT1010 IP65 NEMA 4X & IP66 NEMA 7 Liquid Quick Start
8Operating Instructions, 6/2010, A5E02639182A Revision 02