Siemens Sitrans F Series User manual

Coriolis Flowmeters
SITRANS FC430 with HART
Compact Operating Instructions
12/2013Edition
Answers for industry.
SITRANS F
Siemens Drives & PLCs

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Siemens Drives & PLCs

©Siemens AG 2012 - 2013. All rights reserved
A5E03736896-002, 12/2013 3
SITRANS F
Coriolis flowmeters
SITRANS FC430 with HART (7ME4613, 7ME4603, 7ME4623,
7ME4713)
Compact Operating Instructions
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The
notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage
have no safety alert symbol. These notices shown below are graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of
injury to persons with a safety alert symbol may also include a warning relating to property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with
the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their
training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products
and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage,
installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any
problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.
Siemens Drives & PLCs

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1 Introduction
1.1 Purpose of the documentation
This document contains all essential health and safety information required for safe use of the device.
Before installation and commissioning of the device, the operating instructions on the electronic data medium must be read
carefully.
1.2 History
The following table shows major changes in the documentation compared to the previous edition.
Edition
Remarks
04/2012
First edition
12/2013
General update
1.3 Designated use
Use the device to measure process media in accordance with the information in the operating instructions.
Note
Use in a domestic environment
This is a Class A Group 1 equipment intended for use in industrial areas.
In a domestic environment this device may cause radio interference.
1.4 Checking the consignment
1. Check the packaging and the device for visible damage caused by inappropriate handling during shipping.
2. Report any claims for damages immediately to the shipping company.
3. Retain damaged parts for clarification.
4. Check the scope of delivery by comparing your order to the shipping documents for correctness and completeness.
WARNING
Using a damaged or incomplete device
Danger of explosion in hazardous areas.
●Do not use damaged or incomplete devices.
1.5 Transportation and storage
To guarantee sufficient protection during transport and storage, observe the following:
●Keep the original packaging for subsequent transportation.
●Devices/replacement parts should be returned in their original packaging.
●If the original packaging is no longer available, ensure that all shipments are properly packaged to provide sufficient
protection during transport. Siemens cannot assume liability for any costs associated with transportation damages.
CAUTION
Insufficient protection during storage
The packaging only provides limited protection against moisture and infiltration.
●Provide additional packaging as necessary.
Special conditions for storage and transportation of the device are found in the operating instructions.

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1.6 Notes on warranty
The contents of this manual shall not become part of or modify any prior or existing agreement, commitment or legal
relationship. The sales contract contains all obligations on the part of Siemens as well as the complete and solely applicable
warranty conditions. Any statements regarding device versions described in the manual do not create new warranties or
modify the existing warranty.
The content reflects the technical status at the time of publishing. Siemens reserves the right to make technical changes in
the course of further development.
2 Safety notes
2.1 Preconditions for use
This device left the factory in good working condition. In order to maintain this status and to ensure safe operation of the
device, observe these instructions and all the specifications relevant to safety.
Observe the information and symbols on the device. Do not remove any information or symbols from the device. Always
keep the information and symbols in a completely legible state.
2.1.1 Warning symbols on the device
Symbol
Explanation
Consult operating instructions
2.1.2 SIL note
Note
Functional safety applications (SIL)
In case the device is used in a functional safety application, refer to the functional safety manual.
2.1.3 Laws and directives
Observe the test certification, provisions and laws applicable in your country during connection, assembly and operation.
These include, for example:
●National Electrical Code (NEC - NFPA 70) (USA)
●Canadian Electrical Code (CEC) (Canada)
Further provisions for hazardous area applications are for example:
●IEC 60079-14 (international)
●EN 60079-14 (EC)
Conformity with European directives
The CE marking on the device symbolizes the conformity with the following European directives:
Electromagnetic compatibility EMC
2004/108/EC
Directive of the European Parliament and of the Council on the approximation of the
laws of the Member States relating to electromagnetic compatibility and repealing
Directive 89/336/EEC.
Low voltage directive LVD
2006/95/EC
Directive of the European Parliament and of the Council on the harmonisation of the
laws of Member States relating to electrical equipment designed for use within certain
voltage limits.
Siemens Drives & PLCs

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Atmosphère explosible ATEX
94/9/EC
Directive of the European Parliament and the Council on the approximation of the
laws of the Member States concerning equipment and protective systems intended
for use in potentially explosive atmospheres.
Pressure equipment directive PED
97/23/EC
Directive of the European Parliament and of the Council on the approximation of the
laws of the Member States concerning pressure equipment.
The applicable directives can be found in the EC conformity declaration of the specific device. Further country or region-
specific code conformity information is available on request.
2.2 Improper device modifications
WARNING
Improper device modifications
Danger to personnel, system and environment can result from modifications to the device, particularly in hazardous areas.
●Only carry out modifications that are described in the instructions for the device. Failure to observe this requirement
cancels the manufacturer's warranty and the product approvals.
2.3 Requirements for special applications
Due to the large number of possible applications, each detail of the described device versions for each possible scenario
during commissioning, operation, maintenance or operation in systems cannot be considered in the instructions. If you need
additional information not covered by these instructions, contact your local Siemens office or company representative.
Note
Operation under special ambient conditions
We highly recommend that you contact your Siemens representative or our application department before you operate the
device under special ambient conditions as can be encountered in nuclear power plants or when the device is used for
research and development purposes.
2.4 Use in hazardous areas
Qualified personnel for hazardous area applications
Persons who install, connect, commission, operate, and service the device in a hazardous area must have the following
specific qualifications:
●They are authorized, trained or instructed in operating and maintaining devices and systems according to the safety
regulations for electrical circuits, high pressures, aggressive, and hazardous media.
●They are authorized, trained, or instructed in carrying out work on electrical circuits for hazardous systems.
●They are trained or instructed in maintenance and use of appropriate safety equipment according to the pertinent safety
regulations.
WARNING
Unsuitable device for the hazardous area
Danger of explosion.
●Only use equipment that is approved for use in the intended hazardous area and labelled accordingly.
WARNING
Loss of safety of device with type of protection "Intrinsic safety Ex i"
If the device has already been operated in non-intrinsically safe circuits or the electrical specifications have not been
observed, the safety of the device is no longer ensured for use in hazardous areas. There is a danger of explosion.
●Connect the device with type of protection "Intrinsic safety" solely to an intrinsically safe circuit.
●Observe the specifications for the electrical data in the certificate and in the operating instructions.

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3 Installing/mounting
3.1 Basic safety instructions
CAUTION
Hot surfaces resulting from hot process media
Danger of burns resulting from surface temperatures above 70 °C (155 °F).
●Take appropriate protective measures, for example contact protection.
●Make sure that protective measures do not cause the maximum permissible ambient temperature to be exceeded. See
operating instructions.
WARNING
Wetted parts unsuitable for the process media
Danger of injury or damage to device.
Hot, toxic and corrosive media could be released if the process medium is unsuitable for the wetted parts.
●Ensure that the material of the device parts wetted by the process medium is suitable for the medium. See information
in the operating instructions.
Note
Material compatibility
Siemens can provide you with support concerning selection of sensor components wetted by process media. However, you
are responsible for the selection of components. Siemens accepts no liability for faults or failures resulting from incompatible
materials.
WARNING
Unsuitable connecting parts
Danger of injury or poisoning.
In case of improper mounting hot, toxic and corrosive process media could be released at the connections.
●Ensure that connecting parts (such as flange gaskets and bolts) are suitable for connection and process media.
WARNING
Exceeded maximum permissible operating pressure
Danger of injury or poisoning.
The maximum permissible operating pressure depends on the device version. The device can be damaged if the operating
pressure is exceeded. Hot, toxic and corrosive process media could be released.
●Make sure that the device is suitable for the maximum permissible operating pressure of your system. Refer to the
information on the nameplate and in the operating instructions.
WARNING
Exceeded maximum ambient or process media temperature
Danger of explosion in areas subject to explosion hazard.
Device damage.
●Make sure that the maximum permissible ambient and process media temperatures of the device are not exceeded.
See information in the operating instructions.
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WARNING
Open cable inlet or incorrect cable gland
Danger of explosion in hazardous areas.
●Close the cable inlets for the electrical connections. Only use cable glands or plugs which are approved for the relevant
type of protection.
WARNING
Incorrect conduit system
Danger of explosion in hazardous areas as result of open cable inlet or incorrect conduit system.
●In the case of a conduit system, mount a spark barrier at a defined distance from the device input. Observe national
regulations and the requirements stated in the relevant approvals.
CAUTION
External stresses and loads
Damage to device by severe external stresses and loads (e.g. thermal expansion or pipe tension). Process media can be
released.
●Prevent severe external stresses and loads from acting on the device.
3.1.1 Installation location requirements
CAUTION
Damage to device
In plants with strong vibrations, mount the transmitter in a low vibration environment away from the sensor.
CAUTION
Aggressive atmospheres
Damage to device through penetration of aggressive vapors.
●Ensure that the device is suitable for the application.
CAUTION
Direct sunlight
Device damage.
The device can overheat or materials become brittle due to UV exposure.
●Protect the device from direct sunlight.
●Make sure that the maximum permissible ambient temperature is not exceeded. See operating instructions.
3.1.2 Proper mounting
NOTICE
Incorrect mounting
The device can be damaged, destroyed, or its functionality impaired through improper mounting.
●Before installing ensure there is no visible damage to the device.
●Make sure that process connectors are clean, and suitable gaskets and glands are used.
●Mount the device using suitable tools. See operating instructions.

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Note
Loss of degree of protection
Damage to device if the enclosure is open or not properly closed. The degree of protection specified on the nameplate and
in the operating instructions is no longer guaranteed.
●Make sure that the device is securely closed.
3.2 Disassembly
WARNING
Incorrect disassembly
The following dangers may result through incorrect disassembly:
- Injury through electric shock
- Danger through emerging media when connected to the process
- Danger of explosion in hazardous area
In order to disassemble correctly, observe the following:
●Before starting work, make sure that you have switched off all physical variables such as pressure, temperature,
electricity etc. or that they have a harmless value.
●If the device contains dangerous media, it must be emptied prior to disassembly. Make sure that no environmentally
hazardous media are released.
●Secure the remaining connections so that no damage can result if the process is started unintentionally.
4 Connecting
4.1 Basic safety instructions
WARNING
Unsuitable cables and/or cable glands
Danger of explosion in hazardous areas.
●Only use suitable cables and cable glands complying with the requirements specified under technical data in the
operating instructions.
●Tighten the cable glands in accordance with the torques specified under technical data in the operating instructions.
●When replacing cable glands use only cable glands of the same type.
●After installation, check that the cables are seated firmly.
WARNING
Dangerous contact voltage
Danger of electric shock in case of incorrect connection.
●For the electrical connection specifications, see technical data in the operating instructions
●At the mounting location of the device observe the applicable directives and laws for installation of electrical power
installations with rated voltages below 1000 V.
NOTICE
Condensation in the device
Damage to device through formation of condensation if the temperature difference between transportation or storage and
the mounting location exceeds 20 °C (68°F).
●Before taking the device into operation let the device adapt for several hours in the new environment.
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WARNING
Missing PE/ground connection
Danger of electric shock. Ensure the PE/ground connection is secure before applying power.
NOTICE
Ambient temperature too high
Damage to cable sheath.
●At an ambient temperature ≥60 °C (140 °F), use heat-resistant cables suitable for an ambient temperature at least 20
°C (68 °F) higher.
WARNING
Improper power supply
Danger of explosion in hazardous areas as result of incorrect power supply, e.g. using direct current instead of alternating
current.
●Connect the device in accordance with the specified power supply and signal circuits. The relevant specifications can
be found in the certificates found in the operating instructions or on the nameplate.
WARNING
Lack of equipotential bonding
Danger of explosion through compensating currents or ignition currents through lack of equipotential bonding.
●Ensure that the device is potentially equalized.
WARNING
Unprotected cable ends
Danger of explosion through unprotected cable ends in hazardous areas.
●Protect unused cable ends in accordance with IEC/EN 60079-14.
WARNING
Improper laying of shielded cables
Danger of explosion through compensating currents between hazardous area and the non-hazardous area.
●Only ground shielded cables that run into the hazardous area at one end.
●If grounding is required at both ends, use an equipotential bonding conductor.
WARNING
Insufficient isolation of non-intrinsically safe and intrinsically safe circuits
Danger of explosion in hazardous areas.
●When connecting intrinsically safe and non-intrinsically safe circuits ensure that isolation is carried out properly in
accordance with IEC/EN 60079-14.
●Make sure that you observe the device approvals applicable in your country.

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WARNING
Connecting device in energized state
Danger of explosion in hazardous areas.
●Connect devices in hazardous areas only in a de-energized state.
Exceptions:
●Circuits of limited energy may also be connected in the energized state in hazardous areas.
●Exceptions for type of protection "Non-sparking nA" (Zone 2) are regulated in the relevant certificate
WARNING
Incorrect selection of type of protection
Danger of explosion in areas subject to explosion hazard.
This device is approved for several types of protection.
1. Decide in favor of one type of protection.
2. Connect the device in accordance with the selected type of protection.
3. In order to avoid incorrect use at a later point, make the types of protection that are not used permanently
unrecognizable on the nameplate.
Note
Electromagnetic compatibility (EMC)
You can use this device in industrial environments, households and small businesses.
For metal housings there is an increased electromagnetic compatibility compared to high-frequency radiation. This
protection can be increased by grounding the housing, see operating instructions.
Note
Improvement of interference immunity
●Lay signal cables separate from cables with voltages > 60 V.
●Use cables with twisted wires.
●Keep device and cables in distance to strong electromagnetic fields.
●Use shielded cables to guarantee the full specification according to HART.
●Connect a load resistor of at least 230 Ωin series in the signal circuit in order to guarantee fault-free HART
communication. When power supply isolators are used for SITRANS HART transmitters, a load resistor is already
installed in the device.
5 Commissioning
5.1 Basic safety instructions
WARNING
Improper commissioning in hazardous areas
Device failure or danger of explosion in hazardous areas.
●Do not commission the device until it has been mounted completely and connected in accordance with the information
found under technical data in the operating instructions.
●Before commissioning take the effect on other devices in the system into account.
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WARNING
Commissioning and operation with pending error
If an error message appears, correct operation in the process is no longer guaranteed.
●Check the gravity of the error.
●Correct the error.
●If the error still exists:
–Take the device out of operation.
–Prevent renewed commissioning.
WARNING
Hot surfaces
Danger of burns resulting from hot surfaces.
●Take corresponding protective measures, for example by wearing protective gloves.
Note
Loss of degree of protection
Damage to device if the enclosure is open or not properly closed. The degree of protection specified on the nameplate and
in the operating instructions is no longer guaranteed.
●Make sure that the device is securely closed.
WARNING
Dangerous contact voltage
Danger of injury through dangerous contact voltage when the device is open or not completely closed.
The degree of protection specified on the nameplate and in the operating instructions is no longer guaranteed if the device
is open or not properly closed.
●Make sure that the device is securely closed.
DANGER
Toxic gases and liquids
Danger of poisoning when venting the device: if toxic process media are measured, toxic gases and liquids can be
released.
●Before venting ensure that there are no toxic gases or liquids in the device, or take the appropriate safety measures.
WARNING
Loss of explosion protection
Danger of explosion in hazardous areas if the device is open or not properly closed.
●Close the device.
WARNING
Opening device in energized state
Danger of explosion in areas subject to explosion hazard.
●Only open the device in a de-energized state.
●Check prior to commissioning that the cover, cover locks, and cable inlets are assembled in accordance with the
directives.

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6 Service and maintenance
6.1 Basic safety instructions
Note
The device is maintenance-free.
6.1.1 Maintenance
The device is maintenance-free. However, a periodic inspection according to pertinent directives and regulations must be
carried out.
An inspection can include check of:
●Ambient conditions
●Seal integrity of the process connections, cable entries, and cover screws
●Reliability of power supply, lightning protection, and grounds
NOTICE
Repair and service must be carried out by Siemens authorized personnel only.
Note
Siemens defines flow sensors as non-repairable products.
WARNING
Impermissible repair and maintenance of the device
●Repair and maintenance must be carried out by Siemens authorized personnel only.
WARNING
Impermissible repair of explosion protected devices
Danger of explosion in areas subject to explosion hazard.
●Repair must be carried out by Siemens authorized personnel only.
WARNING
Dust layers above 5 mm
Danger of explosion in hazardous areas. Device may overheat due to dust build up.
●Remove dust layers in excess of 5 mm.
NOTICE
Penetration of moisture into the device
Device damage.
●Make sure when carrying out cleaning and maintenance work that no moisture penetrates the inside of the device.
CAUTION
Releasing key lock
Improper modification of parameters could influence process safety.
●Make sure that only authorized personnel may cancel the key locking of devices for safety-related applications.
Siemens Drives & PLCs

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6.2 Cleaning
●Clean the outside of the enclosure and the display window using a cloth moistened with water or a mild detergent.
●Do not use aggressive cleaning agents or solvents. Plastic components or painted surfaces could be damaged.
6.3 Maintenance and repair work
WARNING
Maintenance during continued operation in a hazardous area
There is a danger of explosion when carrying out repairs and maintenance on the device in a hazardous area.
●Isolate the device from power.
- or -
●Ensure that the atmosphere is explosion-free (hot work permit).
WARNING
Impermissible accessories and spare parts
Danger of explosion in areas subject to explosion hazard.
●Only use original accessories or original spare parts.
●Observe all relevant installation and safety instructions described in the instructions for the device or enclosed with the
accessory or spare part.
WARNING
Humid environment
Danger of electric shock.
●Avoid working on the device when it is energized.
●If working on an energized device is necessary, ensure that the environment is dry.
●Make sure when carrying out cleaning and maintenance work that no moisture penetrates the inside of the device.
CAUTION
Hot surfaces
Danger of burns during maintenance work on parts having surface temperatures exceeding 70 °C (158 °F).
●Take corresponding protective measures, for example by wearing protective gloves.
●After carrying out maintenance, remount touch protection measures.
WARNING
Enclosure open
Danger of explosion in hazardous areas as a result of hot components and/or charged capacitors inside the device.
Proceed as follows to open the device in a hazardous area:
1. Isolate the device from power.
2. Observe the wait time specified in the operating instructions or on the warning sign before opening the device.

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WARNING
Hot, toxic or corrosive process media
Danger of injury during maintenance work.
When working on the process connection, hot, toxic or corrosive process media could be released.
●As long as the device is under pressure, do not loosen process connections and do not remove any parts that are
pressurized.
●Before opening or removing the device ensure that process media cannot be released.
WARNING
Improper connection after maintenance
Danger of explosion in areas subject to explosion hazard.
●Connect the device correctly after maintenance.
●Close the device after maintenance work.
6.4 Replacing the device
CAUTION
Corrosive substances
Danger of chemical burns when replacing the sensor.
The sensor in the device contains corrosive substances that result in burns on unprotected skin.
●Make sure that the sensor enclosure is not damaged when replacing the sensor.
●If contact with the corrosive substances occurs, rinse the affected skin immediately with large amount of water to dilute
substance.
6.5 Return procedure
Enclose the bill of lading, return document and decontamination certificate in a clear plastic pouch and attach it firmly to the
outside of the packaging.
Required forms
●Delivery note
●Return goods delivery note (http://www.siemens.com/processinstrumentation/returngoodsnote)
with the following information:
–Product (item description)
–Number of returned devices/replacement parts
–Reason for returning the item(s)
●Decontamination declaration (http://www.siemens.com/sc/declarationofdecontamination)
With this declaration you warrant "that the device/replacement part has been carefully cleaned and is free of residues.
The device/replacement part does not pose a hazard for humans and the environment."
If the returned device/replacement part has come into contact with poisonous, corrosive, flammable or water-
contaminating substances, you must thoroughly clean and decontaminate the device/replacement part before returning it
in order to ensure that all hollow areas are free from hazardous substances. Check the item after it has been cleaned.
Any devices/replacement parts returned without a decontamination declaration will be cleaned at your expense before
further processing.
The forms can be found on the Internet as well as in the documentation which comes with the device.
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6.6 Disposal
Devices identified by this symbol may not be disposed of in the municipal waste
disposal services under observance of the Directive 2002/96/EC on waste electronic
and electrical equipment (WEEE).
They can be returned to the supplier within the EC or to a locally approved disposal
service. Observe the specific regulations valid in your country.

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AAppendix A
A.1 Technical support
Technical Support
You can contact Technical Support for all IA and DT products:
●Via the Internet using the Support Request:
Support request (http://www.siemens.com/automation/support-request)
●Service & Support (mailto:[email protected])
●Phone: [phone]
●Fax: [phone]
Further information about our technical support is available on the Internet at
Service and support (http://www.siemens.com/automation/csi/service)
Industry Online Support
In addition to our documentation, we offer a comprehensive knowledge base on the Internet at:
Product support (http://www.siemens.com/processinstrumentation/documentation)
There you will find:
●The latest product information, FAQs, downloads, tips and tricks.
●Our newsletter with the latest information about our products.
●A Knowledge Manager to find the right documents for you.
●Our bulletin board, where users and specialists share their knowledge worldwide.
●Your local contact partner for Industry Automation and Drives Technologies in our partner database.
●Information about field service, repairs, spare parts and lots more under "Services."
Additional Support
Please contact your local Siemens representative and offices if you have any questions about the products described in this
manual and do not find the right answers.
Find your contact partner at:
Partner (http://www.automation.siemens.com/partner)
Documentation for various products and systems is available at:
Product information on SITRANS F on the Internet (http://www.siemens.com/sitransf)
Siemens Drives & PLCs

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Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose
use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot
be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any
necessary corrections are included in subsequent editions.
Siemens AG
Industry Sector
Postfach 48 48
90026 NÜRNBERG
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