Siemens SINAMICS S150 NEMA User manual

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SINAMICS
SINAMICS S150 NEMA
Enclosed Drives
Operating Instructions
Firmware version V5.2
12/2018
A5E36652151A
Preface
Safety instructions
1
Device overview
2
Mechanical installation
3
Electrical installation
4
Commissioning
5
Operation
6
Setpoint channel and
closed-loop control
7
Output terminals
8
Functions, monitoring
and protective functions
9
Diagnostics / faults
and alarms
10
Maintenance and servicing
11
Technical specifications
12
Appendix
A

Siemens AG
Division Process Industries and Drives
Postfach 48 48
90026 NÜRNBERG
GERMANY
A5E36652151A
Ⓟ
01/2019 Subject to change
Copyright © Siemens AG 2015 - 2018.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.

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Operating Instructions, 12/2018, A5E36652151A 3
Preface
Structure of this documentation
The customer documentation comprises general and individual documentation.
The general documentation describes the topics that apply to all cabinet units:
●
Operating Instructions
The Operating Instructions consist of the following sections:
–Device description
–Mechanical installation
–Electrical installation
–Commissioning guide
–Description of function
–Maintenance instructions
–Technical specifications
●
List Manual
The List Manual consists of the following parts:
–Parameter list
–Function diagrams
–Fault / alarm list
●
Documentation for Drive Control Chart (DCC)
–Programming and Operating Manual: DCC Editor description
–Function Manual: Description of the standard DCC blocks

Preface
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4Operating Instructions, 12/2018, A5E36652151A
The individual documentation describes a specific configured cabinet unit and contains the
following:
●
Dimension drawing
The dimension drawing documents the dimensions of the ordered cabinet unit.
●
Layout diagram
The layout diagram shows the components installed in the ordered cabinet unit along with
the equipment identifiers and location designations.
●
Circuit diagram
The circuit diagram shows the electrical components installed in the ordered encoder unit
with the equipment identifiers and location designations, their interconnections, and the
customer interfaces.
●
Terminal diagram
The terminal diagram shows all the customer terminals in the ordered cabinet unit and
the associated internal wiring in the cabinet unit. This diagram documents the line-side
target wiring.
●
Spare parts list
The spare parts list contains all the available spare parts for the ordered cabinet unit.
●
Additional operating instructions
The instructions for supplier components installed in the ordered cabinet unit are included
as original documentation.
Technical support
Technical advice is available at the following address:
●Phone.: [phone] (within USA, toll free)
Tel.: [phone] (outside USA)
●Online request: www.siemens.com/automation/support-request
Customer service, field service, spare parts and repair
●[e-mail]
Tel.: [phone] (within USA, toll free)
Tel.: [phone] (outside USA)

Preface
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Operating Instructions, 12/2018, A5E36652151A 5
Siemens Support for on the move
With the "Siemens Industry Online Support" App, you can access more than 300,000
documents relating to Siemens Industry products – any time and from anywhere.
The App supports you in the following areas:
●Resolving problems when executing a project
●Troubleshooting when faults develop
●Expansion of a plant or a new plant
Further, you have access to the Technical Forum and other articles that our experts have
drawn-up:
●FAQs
●Application examples
●Manuals
●Certificates
●Product announcements and much more
The "Siemens Industry Online Support" App is available for Apple iOS and Android.
Internet address
Information about SINAMICS can be found on the Internet at the following address:
http://www.siemens.com/sinamics
EMC limits for South Korea
The EMC limits to be observed for Korea correspond to the limits of the EMC product
standard for variable-speed electric drives EN 61800-3 of category C2 or the limit class A,
Group 1 according to EN 55011.
By implementing appropriate additional measures, the limit values according to category C2
or limit value class A, Group 1, are complied with. Additional measures, such as the use of
an additional RFI suppression filter (EMC filter), may be necessary.
In addition, measures for proper plant design to meet EMC requirements are described in
detail in this manual and the "SINAMICS Low Voltage Configuration Manual".

Preface
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6Operating Instructions, 12/2018, A5E36652151A
Certification
The following manufacturing sites have a UL listing for the manufacture of Industrial Control
Panels and Control Panel Enclosures:
●Siemens Industry Inc.
500 Hunt Valley Rd, New Kensington, PA 15068-7060, USA
UL file # E83449
●Siemens AG
Vogelweiherstrasse 1-15, 90441 Nuremberg, Germany
UL file # E251147
Web sites of third-party companies
This document includes hyperlinks to web sites of third-party companies Siemens accepts
no responsibility for the content of these web sites, nor does it use these web sites and their
content for its own use, as Siemens cannot check these web sites and is also not
responsible for the content and information provided on them. The user uses these web sites
at his own risk.
Use of OpenSSL
This product contains software (https://www.openssl.org/) that has been developed by the
OpenSSL project for use in the OpenSSL toolkit.
This product contains cryptographic software (mailto:[e-mail]) created by Eric
Young.
This product contains software (mailto:[e-mail]) developed by Eric Young.
Compliance with the General Data Protection Regulation
Siemens respects the principles of data protection, in particular the data minimization rules
(privacy by design).
For this product, this means:
The product does not process or store any person-related data, only technical function data
(e.g. time stamps). If the user links this data with other data (e.g. shift plans) or if he/she
stores personal data on the same data medium (e.g. hard disk), thus personalizing this data,
he/she has to ensure compliance with the applicable data protection stipulations.

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Table of contents
Preface ................................................................................................................................................... 3
1 Safety instructions................................................................................................................................. 19
1.1 General safety instructions .....................................................................................................19
1.2 Handling the AOP30 backup battery ......................................................................................24
1.3 Handling electrostatic sensitive devices (ESD) ......................................................................25
1.4 Industrial security ....................................................................................................................26
1.5 Residual risks of power drive systems....................................................................................28
2 Device overview.................................................................................................................................... 29
2.1 Chapter content ......................................................................................................................29
2.2 Applications, characteristics ...................................................................................................29
2.2.1 Field of application ..................................................................................................................29
2.2.2 Features, quality, service........................................................................................................30
2.3 Configuration...........................................................................................................................32
2.4 Wiring principle .......................................................................................................................34
2.5 Rating plate.............................................................................................................................35
3 Mechanical installation .......................................................................................................................... 41
3.1 Chapter content ......................................................................................................................41
3.2 Transportation and storage.....................................................................................................41
3.3 Installation...............................................................................................................................43
3.3.1 Mechanical installation: checklist............................................................................................44
3.3.2 Preparation .............................................................................................................................45
3.3.2.1 Requirements for installation location.....................................................................................45
3.3.2.2 Requirements on the levelness of the floor ............................................................................45
3.3.2.3 Shipping and handling monitors .............................................................................................46
3.3.2.4 Unpacking ...............................................................................................................................48
3.3.2.5 Required tools.........................................................................................................................48
3.3.3 Installation...............................................................................................................................49
3.3.3.1 Lifting the cabinet off the transport pallet................................................................................49
3.3.3.2 Removing the crane transport aids.........................................................................................50
3.3.3.3 Connection to the foundation..................................................................................................52
3.3.4 Changing the enclosure type, options M23 and M54 .............................................................52
3.3.5 Line connection from above (option M13), motor connection from above (option M78) ........53

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4 Electrical installation ............................................................................................................................. 55
4.1 Chapter content...................................................................................................................... 55
4.2 Checklist for electrical installation .......................................................................................... 56
4.3 Important safety precautions.................................................................................................. 62
4.4 Introduction to EMC ............................................................................................................... 63
4.5 EMC-compliant design........................................................................................................... 65
4.6 Power connections................................................................................................................. 67
4.6.1 Cable lugs .............................................................................................................................. 68
4.6.2 Connection cross-sections, cable lengths ............................................................................. 69
4.6.3 Connecting shielded three-phase current cables .................................................................. 70
4.6.4 Connecting the motor and power cables ............................................................................... 70
4.6.5 Adjusting the fan voltage (-G1-T10, -T1-T10)........................................................................ 74
4.6.6 Adjusting the internal power supply (-T10) ............................................................................ 76
4.6.7 Removing the connection clip to the basic interference suppression module for
operation on an ungrounded supply system (IT system)....................................................... 77
4.6.8 Setting the circuit breaker ...................................................................................................... 82
4.7 External supply of the auxiliary incoming supply from a protected supply system................ 84
4.7.1 115 V AC auxiliary incoming supply....................................................................................... 85
4.8 Signal connections ................................................................................................................. 85
4.8.1 CU320-2 DP Control Unit....................................................................................................... 85
4.8.2 Customer terminal block ...................................................................................................... 102
4.8.2.1 Customer interface / shield connection................................................................................ 102
4.8.2.2 Customer terminal block (-A60) ........................................................................................... 104
4.8.2.3 Customer terminal block (-X65) (with option G65)............................................................... 106
4.8.2.4 Terminal descriptions........................................................................................................... 108
4.9 Additional connections ......................................................................................................... 114
4.9.1 Infeed module rated one level lower (option L04)................................................................ 115
4.9.2 dv/dt filter plus Voltage Peak Limiter (option L10) ............................................................... 120
4.9.3 Feeder for external auxiliaries / motor blower (option L17) ................................................. 124
4.9.4 Line filter monitoring (option L40) ........................................................................................ 125
4.9.5 Enclosure light with service socket (option L50).................................................................. 126
4.9.6 Enclosure space heater (option L55)................................................................................... 127
4.9.7 ALL STOP, coast to stop (option N55) ................................................................................ 128
4.9.8 EMERGENCY OFF category 0; 115 V AC or 24 V DC (option N57) .................................. 128
4.9.9 EMERGENCY STOP category 1; 115 V AC (option N59)................................................... 130
4.9.10 EMERGENCY STOP category 1; 24 V DC (option L60) ..................................................... 131
4.9.11 25 kW braking unit (option L61/L64); 50 kW braking unit (option L62/L65)......................... 132
4.9.11.1 Installing the braking resistor ............................................................................................... 132
4.9.11.2 Commissioning..................................................................................................................... 136
4.9.11.3 Diagnosis and duty cycles ................................................................................................... 137
4.9.11.4 Threshold switch .................................................................................................................. 137
4.9.12 Line-side surge arrester (option L96)................................................................................... 142
4.9.13 Insulation monitor (option L87) ............................................................................................ 142
4.9.14 Control power supply, 120 V AC, 5 A (option N70) ............................................................. 144
4.9.15 CBC10 CAN Communication Board (option G20) ............................................................... 146
4.9.16 Communication Board Ethernet CBE20 (option G33) ......................................................... 149