Siemens SITRANS F MASS 6000 Ex d User manual

Operating Instructions
SITRANS F
Coriolis Flowmeters
MASS 6000 Ex d transmitter
Answers for industry.
12/2015
Edition

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These Operating Instructions apply to Siemens
products SITRANS MASS 6000 Ex d with order code
commencing 7ME4110-2G, 7ME4110-2H,
7ME4110-2J.
For use with sensor type MASS 2100 or FC300.
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&RQWHQWV 1. Introduction................................................................................................................. 4
2. Installation................................................................................................................... 5
2.1 Compact ..................................................................................................................... 6
2.2 Remote ........................................................................................................................ 6
2.3 Ex survey according to Directive 94/9/EC (ATEX)............................................................ 6
2.4 Overview ..................................................................................................................... 7
 'HYLFHLGHQWLƉFDWLRQ.....................................................................................................8
2.6 Approvals..................................................................................................................... 9
2.7 Special conditions for safe use of MASS 6000 Ex-d version and MASS 2100 ................... 9
2.8 Mounting of transmitter compact or remote ............................................................... 10
2.9 Display and keypad.....................................................................................................10
3. Electrical connection .................................................................................................. 11
3.1 Electrical connection compact or remote ....................................................................11
3.2 Setting of active or passive current out-put mode .......................................................13
3.3 SENSORPROM£unit.................................................................................................... 13
3.4 Installation of add-on module (AOM).......................................................................... 14
3.5 Installation examples .................................................................................................15
4. Technical data............................................................................................................16
4.1 Transmitter MASS 6000 Ex-d ......................................................................................17
4.2 Output characteristic MASS 6000 Ex-d........................................................................19
5. Commissioning ..........................................................................................................20
5.1 Keypad and display layout .......................................................................................... 20
5.2 Menu build-up ...........................................................................................................21
5.2.1 Password ................................................................................................................... 21
5.3 Menu overview ..........................................................................................................22
5.4 Menu details .............................................................................................................. 23
5.5 Outputs setting menu ................................................................................................24
5.6 Reset mode................................................................................................................ 26
6. Service.......................................................................................................................27
6.1 List of error numbers.................................................................................................. 27
6.2 Trouble shooting MASS 6000 Ex-d ..............................................................................28
7. Ordering .................................................................................................................... 29
7.1 Transmitter MASS 6000 Ex-d for remote mounting......................................................29
7.2 Spare parts for MASS 6000 Ex-d and MASS 2100.........................................................29
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 ,QWURGXFWLRQ For safety reasons it is important that the following points, especially the points marked with a
warning sign, are read and understood before the system is being installed:
xInstallation, connection, commissioning and service must be carried out by personnel who
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xIt is very important that the same people have read and understand the instructions and
directions provided in this manual and that they follow the instructions and directions
before taking the equipment into use!
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equipment.
xThe installation must ensure that the measuring system is correctly connected and is in
accordance with the connection diagram. The transmitter has to be earthed unless the power
supply is galvanically isolated.
xThe mains protective earth wire must be connected to the PE terminal in accordance with
the
diagram.
xIn applications with working pressures/media that can be dangerous to people, surroundings,
equipment or others in case of pipe fracture, we recommend that special precautions such as
special placement, shielding or installation of a security guard or a security valve should be
made when the sensor is being installed.
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be followed!
xInstallation of the equipment must comply with national regulations.
Example EN 60079-14 for Denmark.
xRepair and service can be done by approved Siemens Flow Instruments personnel only.
xThe p/T ratings indicate the relationship between the maximum allowable pressure PS and
the maximum allowable temperature.
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Mount the sensor on a vibration-free wall or
steel frame as shown.
Ensure that the sensor is not emptied of liquid
(during normal operation) otherwise incorrect
measurement will occur.
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Locate the sensor low in the system in order to
avoid an under-pressure in the sensor sepera-
ting air/gas in the liquid.
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possible from components that generate
mechanical vibration in the piping.
Cross talk between sensors mounted close to
each other may disturb the measurement. To
avoid cross talk never mount more than one
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connections between the sensors as shown.
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Vertical mounting
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Cross talk
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with tight shut-off should always be mount-
ed in connection with the sensor as a proper
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Please read and follow the directions stated in
the instruction SFIDK.PI.028.P1.52 regarding
build-in of sensor.
The instruction is supplied with the sensor.
Zero-point adjustment
Horizontal mounting
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Applies to instruments used in underground mining
operations, as well as their above ground operations,
which can be endangered by mine gas and/or
flammable dusts.
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Applies to instruments used in the remaining areas
which can be endangered by a potentially explosive
atmosphere.
Instruments of this category are for use in areas
where ignitable atmospheres caused, by a mixture
of air and gasses, vapours or mists or by dust/
air mixtures, can exist all of the time or for long
periods of time or else frequently.
Instruments of this category are for use in areas
where ignitable atmospheres caused, by a mixture
of air and gasses, vapours or mists or by dust/air
mixtures, can exist some of the time.
Instruments of this category are for use in areas
where ignitable atmospheres caused, by a mixture
of air and gasses, vapours or mists or by dust/air
mixtures, are not likely to exist. However, if they
do occur then in all probability, only seldom or for
short periods of time.
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crude oil, diesel oil, ethane, ethanoic
acid, ether, gasolines, heating oil,
hexane, methane, propane 0.18 IIA
xEthylene, isoprene, town gas 0.06 IIB
xAcetylene, carbon disulphide,
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 2YHUYLHZ A = Ex e (Increased safety)
B = Ex ia (Intrinsic safety)
C = Ex d (Flameproof safety)
MASS 6000 Ex-d
Flameproof enlosure
Ex d e ib [ia Ga] IIC T4 Gb
1. M20x1.5, black ATEX approved glands,
power supply cable.
2. Earthing terminal, connect to potential
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3. M20x1.5, blue ATEX approved glands,
output and input cable.
4. Multi-plug connection to sensor Ex ia.
5. Display with push buttons.
MASS 2100
Intrinsic safety
Ex ia IIC T3...T5
1 Sensor multi-plug connection Ex ia.
MASS 6000 Ex-d and
MASS 2100 compact
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Transmitter
MASS 6000 Ex-d label
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2. Explosion protected
3. ATEX Equipment Group and Protection Category
4. EC Approval Numbers and Protection Type
5. Interface data
6. Production date
Example: 013302N 3
Week 14 Year 2003
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8. Ambient temperature range
SITRANS F C MASS 6000 Exd
1
Rated Voltage : 24V AC/DC 50-60Hz
0539
DEMKO 03 ATEX 135253X
Warning -
Serial No. : XXXXXXNXXX
User Tag No. : XXXXXXXX
Code No. : 7ME4110-1FA21-1AA0
II 2 G
Made in France
83H42.12.10
Siemens A/S Flow Instruments, 6400 Soenderborg, Denmark
SEE MANUAL FOR
TECHNICAL DATA / INTERFACE DATA
Ex d e ib [ia Ga] IIC T4 Gb
Intrinsic safety specification:
Do not open when energized
After de-energizing, wait 30 minutes before opening
Tamb. : -20º to +50° C
IP67 / NEMA 6
Rated Power : 6VA
2
3
4
5
6
7
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MASS 6000 Ex-d
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xFor installations in which both the Ci and Li of the intrinsically safe apparatus exceeds1% of
the Co and Lo parameters of the MASS 6000 (excluding the cable), then 50% ofCo and Lo
parameters are applicable and shall not be exceeded. The reduced capacitanceshall not be
greater than 1 μF for Groups IIB and IIA, and 600 nF for Group IIC.
xIf the sensor, to which MASS 6000 is connected, measures liquids with temperatureabove
50 °C (122 °F), the MASS 6000 must be thermally insulated or separately installed.
xThe 24 V supply voltage shall be from a safety-isolated transformer according to EN 60742
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xAll the wiring for increased safety shall be in the separate section of the terminal compart-
ment and shall be covered with the plastic cover. The cover is marked with "Increased
Safety".
xThe transmittershall always be connected to PE (earth ground) using the internalterminal or
the external PE (earth ground).
xThe equipment shall either be installed in an area where there is a low risk of mechanical
damage or, if this not possible, the window shall be protected with an additional guard that
provides it with mechanical protection adequate for the application.
xThe equipment must be protected against direct sunlight and other ultraviolet light sources.
Directives
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DEMKO 03 ATEX 135253X
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ambient temperature 20 to +50qC/4qF to 122qF
EN 60079-0:2012+A11:2013
EN 60079-1:2007
EN 60079-7:2007
EN 60079-11:2012
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The display/keypad can be rotated in steps
of 90q. Please note the little tap on the back
of the display frame which must correspond
to the nut at the transmitter body when the
display/keypad is replaced. This is essential for
obtaining optimum sealing.
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Compact Ex-d version
For compact installation mount the transmitter
on top of the sensor interface. Please make
sure that it is correctly oriented (note the little
tap).
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The transmitter is fastened with 4 allen screws
(Allen key M4).
Remote Ex-d version For mechanical mounting refer to instruction
083R9504 supplied with the mounting kit.
The terminals for inputs, outputs and power
supply can be accessed by removing the front
cover, turning it counter-clockwise.
The display can be lifted off (i.e. with the tip
of a screwdriver or similar) and the terminals
are accessible.
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Turn off the power supply before connecting input and output cables and wait
30 minutes before unscrewing the lid.
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Mounting and connection
View A
Ex e
1. M20 black ATEX Ex-e approved gland, power supply cable "e".
2. Earthing terminal connected to potential equalisation rails (PEC).
3. M20 x1.5, blue ATEX approved gland, input and output cable "ia".
4. Multi-plug connection to sensor Ex ia.
5.-6. The power supply and input and output cables must be secured by i.e. cable strap so that
they remain in position even if the cable terminal screws get loose.
7. Power supply terminals, Ex e core cable 0.-2.5mm2/AWG 24-14.
Tighten the screws with 0.0.Nm!
Mount the plastic cover, marked "Increased safety" again.
8. Input and output terminals Ex ia.
It is an absolute requirement that the wires/terminals of the intrinsically safe circuits FDQQRW get
into contact with the wires of the other cables. The distance between cables/wires therefore
must be at least 50 mm/2 inch.
It is recommended to fasten the cables/wires in a way that they, even in case of an error, FDQQRW
get into contact with each other. Make the wire ends as short as possible.
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Electrical connections are made through the front of the transmitter (view A), in the terminal
housing. This housing is accessed by removing the front cover described in chapter 2.
Read the chapter 4. "Technical data" before making the connection.
The cover is retained via a wire. The terminal housing is equipped with 1 M20 x1.5 Ex e
gland and 1 M20 x1.5 Ex i gland.
The mains cable is fed through the black gland (black indicates increased safety "e") located in
the left-hand side as viewed from the front.
The outputs are fed through the blue gland (the colour blue indicates intrinsically-safe circuit
"i") located on the right-hand side. According to the Ex document issued, use of other glands is
permitted provided that these are as a minimum Ex-approved in category "e".
Important
The power supply terminals shall be from a safety isolating transformer.
Maximal cable core is 2.5 mm2. Stripping length is mm.
Turn off the power supply before connecting input and output cables and wait 30 minutes
before unscrewing the lid.

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The SENSORPROM£unit is normally factory-installed in compact units. In remote please in-
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unit, the following procedure must be followed.
1. 'LVFRQQHFW the equipment from the supply circuits and wait 30 min. for dischanging the
energy in the internal electronics before opening.
2. Remove the rear cover, by loosening the safety tap allen screw (M3), and turn the rear cover
counter-clockwise.
3. Remove the electronics using the holes provided.
The SENSORPROM£unit is placed at the bottom
of the housing.
The SENSORPROM£unit can be installed/
removed by screwing/unscrewing the 6 termi-
nal screws connecting the SENSORPROM£
unit.
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Ex d
The current output in MASS 6000 can operate
in either active or passive mode to make
electrical connection as easy as possible. The
current output in MASS 6000 is default set to
active mode.
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transmitter PCB must be put in passive position.
This is done by taking out the transmitter
electronics, follow the instructions in chapters
3.3 or 3.4. Jumper position is shown below.
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Be aware that in active mode the output shall be evaluated as a barrier output. The connection
is not safe when put in active mode and accidental connected to a barrier intended for use in
passive mode.
Important
The SENSORPROM£unit delivered with the
sensor MASS 2100
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'LVFRQQHFW the equipment from the supply
circuits and wait 30 min. for dischanging the
energy in the internal electronics before
opening.
Remove the rear cover, by loosening the safety
tap allen screw (M3) and turn the rear cover
counter-clockwise.
Remove the electronics using the holes provided.
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the transmitter insert as shown. The label text
on the add-on module should face upwards as
shown.
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facing outwards of the enclosure.
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The add-on module can be pressed into position.
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and power up. The add-on module is auto-
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The menu's are now visable on the display/
keypad of the MASS 6000 Ex-d.
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Remove the plate from the module bay.
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Frequency/pulse output in
passive mode
HART output
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Current 0-20 mA or 4-20 mA
Load 350 ohm
Time constant VDGMXVWDEOH
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(Terminals: 31-32)8
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Io 74 mA Ii100 mA
Po 0.45 W Pi0.75 W
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Frequency N+]GXW\F\FOH
Time constant VDGMXVWDEOH
Passive 6-30 V DC, max. 110 mA,1 K:dRload d10 K:
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(Terminals: 56-57-58) 1RWDYDLODEOH  8i30 V
I
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(Terminals: 44-45-46)
Type Change-over relay
Load 30 V / 100 mA
Functionality Error level, error number, limit, direction
Output characteristics8
i: 30 V, Ii: 100 mA, Pi: 0.75 W, Ci: 0 nF, Li: 0 mH
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(Terminals: 77-78) 11-30 V DC, Ri = 13.6 K:
Functionallity 6WDUWKROGFRQWLQXHEDWFK]HURSRLQWDGMXVWUHVHWWRWDOL]HUIRUFHRXWSXWIUHH]HRXWSXW
Output characteristics8
i: 30 V, Ii: 100 mA, Pi: 0.75 W, Ci: 0 nf Li: 0 mH
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Density 0 - 2.9 g/cm3/lbs (0 to 181 ft3)
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values, settings and faults. Time constant as current output
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=HURSRLQWDGMXVWPHQW Manual via keypad or remote via digital input
 $PELHQWWHPSHUDWXUH Operation:20 to +50qC/4qF to 122qF
During storage:40 to +70qC/40qF to +158qF (Humidity max. 95%)
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 +$57 Active mode (read note 1 and 2) Passive mode (max. input from external barrier)
(Terminals: 91-92)8
o 9 8i10 V
Io 330 mA Io 200 mA
Po 0.57 W Pi0.5 W
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(Terminals: 95-96) 1RWDYDLODEOH  8i17.5 V
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Material Stainless steel AISI 316 W1.4435
Rating Compact mounted on sensor, IP 67 (NEMA 4X) to IEC 60529
Remote mounted, IP 65 (NEMA 4) to IEC 60529
Load +]UDQGRP*UPVLQDOOGLUHFWLRQVWR,(&&XUYH(
(0&SHUIRUPDQFH Emission EN 55011-1 (Light industry)
Immunity EN EN 61326-1 (Industry)
1DPXU Within the value limits according to "Allgemeine Anforderung" with error criteria A in accordance with NE 21
 6upply voltage 24 V AC/DC 24 V AC/DC
Power consumption 6 VA IN= 250 mA, IST = 2A (30 msec.) 6 VA IN= 250 mA, IST = 2A (30 msec.)
Power supply The power supply shall be from a safety isolating The power supply shall be from a safety isolating
transformer. Cable core is 0.2to 2.5 mm2 transformer. Cable core is 0.2to 2.5 mm2
(x approvals Ex d e ib [ia Ga] IICT4 Gb, DEMKO 03 ATEX 135253X
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8o[V] 16 12 12
Io [mA] 85 7.3 6
Po[W] 0.51 0.022 0.018
Loor [mH] 5 or 682 998
Lo/Ro[PH/:] 70
Co[nF] 150 1410 1410
Intrinsically safe sensor
interface
Maximum distance between sensor and transmitter MASS 6000 is 300 m with Siemens Flow
Instruments cable FDK:083H3005 or FDK:083H3006 or equivalent cable.
Cable data
Capacitance 300 [pF/m]
Self-inductance 1 >PH/m]
Resistance 0.05 [:/m]
Maximum length 300 [m] / 984 [ft]
Cmax. 100 [nF]
Lc/Rc25 [PH/:]
Isolation 0.25 [mm]
Temperature range 20qC to +105qC/4qF to +221qF
Cable between sensor and
MASS 6000

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Intrinsic safe terminals in the connections room are in general evaluated as „ia“ for gas
group IIC.
The output terminals 31-32 is set in „active mode“ which means that it can be connected to other
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When the terminal 31-32 is in „active mode“ may it only be connected to product there is passive.
The manual must be followed very carefully.
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Active output shall be evaluated as barrier output, and the Loand Cois only valid in that case.
When the „active output“ for „current outputs“ is connected to safe area, „repeater units“ should
be used.
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This combination gives the maximum external values for the cable: LC: 100 PH and Cc: 20nF.
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