Siemens SITRANS LR560 Administrator guide

Compact operating instructions
SITRANS LR560
Radar transmitters
06/2018Edition
SITRANS
www.siemens.com/processautomation

SITRANS
Radar transmitters
LR560
Compact Operating Instructions
06/2018
A5E39693895-AA
Introduction 1
Safety notes 2
Installing/mounting 3
Connecting 4
Commissioning 5
Remote operation 6
Service and maintenance 7
Technical data 8
Technical support 9

Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in
this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG
Division Process Industries and Drives
Postfach 48 48
90026 NÜRNBERG
GERMANY
Document order number: A5E39693895
Ⓟ 04/2018 Subject to change
Copyright © Siemens AG 2017.
All rights reserved

Table of contents
1 Introduction...................................................................................................................................................7
1.1 Industrial use note....................................................................................................................7
1.2 Purpose of this documentation.................................................................................................7
1.3 Checking the consignment.......................................................................................................7
1.4 Security information.................................................................................................................7
1.5 Transportation and storage......................................................................................................8
1.6 Notes on warranty....................................................................................................................8
2Safety notes..................................................................................................................................................9
2.1 Preconditions for use...............................................................................................................9
2.1.1 Safety marking symbols...........................................................................................................9
2.1.2 Laws and directives..................................................................................................................9
2.1.3 Improper device modifications...............................................................................................10
2.1.4 Federal Communications Commission (FCC) conformity (US)..............................................10
2.1.5 Radio Equipment Directive (RED) compliance (Europe).......................................................10
2.1.6 Industry Canada.....................................................................................................................11
2.1.7 Conformity with European directives......................................................................................12
2.2 Use in hazardous areas.........................................................................................................12
2.3 Requirements for special applications...................................................................................13
3 Installing/mounting......................................................................................................................................15
3.1 Basic safety notes..................................................................................................................15
3.1.1 Exceeded maximum permissible operating pressure............................................................16
3.1.2 Installation location requirements...........................................................................................16
3.1.2.1 Insufficient air supply..............................................................................................................17
3.1.3 Proper mounting.....................................................................................................................17
3.1.3.1 Incorrect mounting.................................................................................................................17
3.2 Installation instructions...........................................................................................................18
3.2.1 Environment...........................................................................................................................18
3.2.2 Nozzle location.......................................................................................................................18
3.2.3 Aimer adjustment...................................................................................................................19
3.2.4 Air purging system.................................................................................................................19
3.2.5 Pressure equipment directive (PED, 2014/68/EU) ................................................................20
3.3 Disassembly...........................................................................................................................20
4 Connecting.................................................................................................................................................23
4.1 Basic safety notes..................................................................................................................23
4.1.1 Incorrect connection to power source....................................................................................24
4.1.2 Note on electromagnetic compatibility...................................................................................25
4.2 Device status icons................................................................................................................25
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4.3 Connecting SITRANS LR560.................................................................................................25
4.4 Nameplates for hazardous area installations.........................................................................26
4.5 Instructions specific of hazardous area installations..............................................................28
4.5.1 (Reference European ATEX Directive 2014/34/EU, Annex II, 1.0.6).....................................28
4.5.2 Special conditions for safe use..............................................................................................29
5 Commissioning...........................................................................................................................................31
5.1 Basic safety notes..................................................................................................................31
5.2 Activating the radar device.....................................................................................................32
5.3 The LCD display.....................................................................................................................33
5.4 Commissioning via local display............................................................................................34
5.4.1 Local operation.......................................................................................................................34
5.4.2 Quick Start Wizard via the local display push buttons...........................................................34
5.5 Commissioning via handheld programmer.............................................................................35
5.5.1 Handheld programmer (Part No. 7ML1930-1BK)...................................................................35
5.5.2 Lithium batteries.....................................................................................................................36
5.5.3 Key functions in measurement mode.....................................................................................36
5.5.4 Programming..........................................................................................................................37
5.5.4.1 Quick Start Wizard via the handheld programmer.................................................................40
6 Remote operation.......................................................................................................................................45
6.1 Operating via SIMATIC PDM.................................................................................................45
6.2 Operating via AMS Device Manager......................................................................................45
6.3 Operating via FDT (Field Device Tool)...................................................................................45
6.4 Communication......................................................................................................................45
6.4.1 HART.....................................................................................................................................45
6.4.2 PROFIBUS PA.......................................................................................................................46
6.4.3 FOUNDATION FIELDBUS.....................................................................................................46
7 Service and maintenance...........................................................................................................................47
7.1 Basic safety notes..................................................................................................................47
7.1.1 Maintenance...........................................................................................................................47
7.1.2 Leaks in the sample gas path................................................................................................48
7.2 Cleaning.................................................................................................................................48
7.3 Maintenance and repair work.................................................................................................49
7.3.1 Enclosure open......................................................................................................................50
7.4 Return procedure...................................................................................................................51
7.4.1 Return procedure...................................................................................................................51
7.5 Disposal.................................................................................................................................51
8 Technical data............................................................................................................................................53
8.1 Performance...........................................................................................................................53
8.2 Power.....................................................................................................................................54
8.3 Construction...........................................................................................................................54
Table of contents
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8.4 Operating conditions..............................................................................................................55
8.5 Process..................................................................................................................................55
8.6 Approvals data.......................................................................................................................56
8.7 Communication......................................................................................................................57
9 Technical support.......................................................................................................................................59
9.1 Certificates.............................................................................................................................59
9.2 QR code label........................................................................................................................59
Index...........................................................................................................................................................61
Table of contents
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Table of contents
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Introduction 1
1.1 Industrial use note
Note
Use in a domestic environment
This Class B Group 1 equipment is intended for use in industrial areas.
1.2 Purpose of this documentation
These instructions are a brief summary of important features, functions and safety information,
and contain all information required for safe use of the device. Read the instructions carefully
prior to installation and commissioning. In order to use the device correctly, first review its
principle of operation.
The instructions are aimed at persons who install and commission the device.
To realize optimum performance from the device, read the complete operating instructions.
1.3 Checking the consignment
1. Check the packaging and the delivered items for visible damages.
2. Report any claims for damages immediately to the shipping company.
3. Retain damaged parts for clarification.
4. Check the scope of delivery by comparing your order to the shipping documents for
correctness and completeness.
WARNING
Using a damaged or incomplete device
Risk of explosion in hazardous areas.
● Do not use damaged or incomplete devices.
1.4 Security information
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines, and networks.
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In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens’ products and solutions only form one element of such a concept.
Customer is responsible to prevent unauthorized access to its plants, systems, machines and
networks. Systems, machines and components should only be connected to the enterprise
network or the internet if and to the extent necessary and with appropriate security measures
(e.g. use of firewalls and network segmentation) in place.
Additionally, Siemens’ guidance on appropriate security measures should be taken into
account. You can find more information about industrial security by visiting:
http://www.siemens.com/industrialsecurity.
Siemens’ products and solutions undergo continuous development to make them more secure.
Siemens strongly recommends to apply product updates as soon as available and to always
use the latest product versions. Use of product versions that are no longer supported, and
failure to apply latest updates may increase customer’s exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed under
http://www.siemens.com/industrialsecurity.
1.5 Transportation and storage
To guarantee sufficient protection during transport and storage, observe the following:
● Keep the original packaging for subsequent transportation.
● Devices/replacement parts should be returned in their original packaging.
● If the original packaging is no longer available, ensure that all shipments are properly
packaged to provide sufficient protection during transport. Siemens cannot assume liability
for any costs associated with transportation damages.
NOTICE
Insufficient protection during storage
The packaging only provides limited protection against moisture and infiltration.
● Provide additional packaging as necessary.
Special conditions for storage and transportation of the device are listed in Operating
conditions (Page 55).
1.6 Notes on warranty
The contents of this manual shall not become part of or modify any prior or existing agreement,
commitment or legal relationship. The sales contract contains all obligations on the part of
Siemens as well as the complete and solely applicable warranty conditions. Any statements
regarding device versions described in the manual do not create new warranties or modify the
existing warranty.
The content reflects the technical status at the time of publishing. Siemens reserves the right
to make technical changes in the course of further development.
Introduction
1.6 Notes on warranty
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Safety notes 2
2.1 Preconditions for use
This device left the factory in good working condition. In order to maintain this status and to
ensure safe operation of the device, observe these instructions and all the specifications
relevant to safety.
Observe the information and symbols on the device. Do not remove any information or symbols
from the device. Always keep the information and symbols in a completely legible state.
2.1.1 Safety marking symbols
In manual On product Description
(Label on product:
yellow back‐
ground.)
WARNING: refer to accompanying documents (manual) for
details.
2.1.2 Laws and directives
Observe the safety rules, provisions and laws applicable in your country during connection,
assembly and operation. These include, for example:
● National Electrical Code (NEC - NFPA 70) (USA)
● Canadian Electrical Code (CEC) (Canada)
Further provisions for hazardous area applications are for example:
● IEC 60079-14 (international)
● EN 60079-14 (EU)
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2.1.3 Improper device modifications
WARNING
Improper device modifications
Risk to personnel, system and environment can result from modifications to the device,
particularly in hazardous areas.
● Only carry out modifications that are described in the instructions for the device. Failure
to observe this requirement cancels the manufacturer's warranty and the product
approvals.
2.1.4 Federal Communications Commission (FCC) conformity (US)
US Installations only: Federal Communications Commission (FCC) rules
● This device has been tested and found to comply with the limits for a Class B digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in a commercial
environment.
● This device has also been tested and found to comply with the limits §15.256, Subpart C-
Intentional radiators, pursuant to Part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is operated
in a commercial environment.
● This device generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instruction manual, may cause harmful interference to
radio communications, in which case the user will be required to correct the interference
at his/her own expense.
● This device may be used to measure levels in open air environments or outside enclosed
tanks, subject to the following conditions:
– Devices shall be installed and maintained to ensure a vertically downward orientation
of the transmit antenna's main beam.
– Devices shall be installed only at fixed locations. Devices shall not operate while being
moved or while inside a moving container.
– Hand-held applications and residential use are prohibited.
2.1.5 Radio Equipment Directive (RED) compliance (Europe)
Hereby, Siemens declares that the SITRANS LR560 is in compliance with the essential
requirements and other relevant provisions of Directive 2014/53/EU.
The LR560 complies with EN 302 372 for use in closed storage vessels, when installed
according to the installation requirements of EN 302 372, and may be used in all EU countries.
Safety notes
2.1 Preconditions for use
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For the receiver test that covers the influence of an interferer signal to the device, the
performance criterion has at least the following level of performance according to ETSI TS 103
361 [6]:
● Performance criterion: measurement value variation Δd over time during a distance
measurement
● Level of performance: Δd ≤ ±50 mm
The LR560 complies with ETSI EN 302 729 for use outside of closed tanks in most EU
countries. (For a list of exceptions, see the LR560 Declaration to EN 302 729, which can be
accessed online here.) For open air installations, the following conditions must be observed:
● Installation and maintenance is performed by suitably qualified and trained personnel.
● The LR560 shall be installed only in a permanent fixed position pointing downwards. Its
location shall comply with the following two restrictions:
– It shall be installed with a minimum separation distance of 4 km from radio astronomy
sites listed here unless special authorization has been provided by the responsible
national regulatory authority.
– If it is installed at a location between 4 and 40 km from any radio astronomy site listed
here, the LR560 shall be installed at a height not exceeding 15m from the ground.
2.1.6 Industry Canada
The SITRANS LR560 complies with Industry Canada standard RSS211 (March 2015).
1. The installation of the SITRANS LR560 shall be done by trained installers, in strict
compliance with the manufacturer's instructions.
2. The use of this device is on a “no-interference, no-protection” basis. That is, the user shall
accept operations of high-powered radar in the same frequency band which may interfere
with or damage this device. However, devices found to interfere with primary licensing
operations will be required to be removed at the user’s expense.
3. The installer/user of this device shall ensure that it is at least 10 km from the Penticton radio
astronomy station (British Columbia latitude: 49° 19' 12" N, longitude: 119° 37'12" W). For
devices not meeting this 10 km separation (e.g. the Okanagan Valley, British Columbia)
the installer/ user must coordinate with and obtain the written concurrence of the Director
of the Penticton radio astronomy station before the equipment can be installed or operated.
The Director of the DRAO may be contacted at 250-497-2300 or at NRC.DRAO-
[email protected]. (Alternatively, the Manager, Regulatory Standards, Industry
Canada, may be contacted.)
Safety notes
2.1 Preconditions for use
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2.1.7 Conformity with European directives
The CE marking on the device symbolizes the conformity with the following European
directives:
Electromagnetic compatibili‐
ty EMC
2014/30/EU
Directive of the European Parliament and of the Council on the
harmonisation of the laws of the Member States relating to elec‐
tromagnetic compatibility
Low voltage directive LVD
2014/35/EU
Directive of the European Parliament and of the Council on the
harmonisation of the laws of the Member States relating to the
making available on the market of electrical equipment designed
for use within certain voltage limits
Atmosphère explosible
ATEX
2014/34/EU
Directive of the European Parliament and the Council on the har‐
monisation of the laws of the Member States relating to equip‐
ment and protective systems intended for use in potentially ex‐
plosive atmospheres
Pressure equipment direc‐
tive PED
2014/68/EU
Directive of the European Parliament and of the Council on the
harmonisation of the laws of the Member States relating to the
making available on the market of pressure equipment
RED
2014/53/EU
Directive of the European Parliament and of the Council on the
harmonisation of the laws of the Member States relating to the
making available on the market of radio equipment and repealing
Directive 1999/5/EC
The applicable directives can be found in the EC conformity declaration of the specific device.
2.2 Use in hazardous areas
Qualified personnel for hazardous area applications
Persons who install, connect, commission, operate, and service the device in a hazardous
area must have the following specific qualifications:
● They are authorized, trained or instructed in operating and maintaining devices and systems
according to the safety regulations for electrical circuits, high pressures, aggressive, and
hazardous media.
● They are authorized, trained, or instructed in carrying out work on electrical circuits for
hazardous systems.
● They are trained or instructed in maintenance and use of appropriate safety equipment
according to the pertinent safety regulations.
Safety notes
2.2 Use in hazardous areas
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WARNING
Use in hazardous area
Risk of explosion.
● Only use equipment that is approved for use in the intended hazardous area and labelled
accordingly.
● Don't use devices that have been operated outside the conditions secified for hazardous
areas. If you have used the device outside the conditions for hazardous areas permanently
make all Ex markings unrecognizable on the nameplate.
2.3 Requirements for special applications
Due to the large number of possible applications, each detail of the described device versions
for each possible scenario during commissioning, operation, maintenance or operation in
systems cannot be considered in the instructions. If you need additional information not
covered by these instructions, contact your local Siemens office or company representative.
Note
Operation under special ambient conditions
We highly recommend that you contact your Siemens representative or our application
department before you operate the device under special ambient conditions as can be
encountered in nuclear power plants or when the device is used for research and development
purposes.
Safety notes
2.3 Requirements for special applications
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Safety notes
2.3 Requirements for special applications
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Installing/mounting 3
3.1 Basic safety notes
CAUTION
Hot surfaces resulting from hot process media
Risk of burns resulting from surface temperatures above 65 °C (149 °F).
● Take appropriate protective measures, for example contact protection.
● Make sure that protective measures do not cause the maximum permissible ambient
temperature to be exceeded. Refer to the information in Operating conditions (Page 55).
Note
Material compatibility
Siemens can provide you with support concerning selection of sensor components wetted by
process media. However, you are responsible for the selection of components. Siemens
accepts no liability for faults or failures resulting from incompatible materials.
WARNING
Unsuitable connecting parts
Risk of injury or poisoning.
In case of improper mounting, hot, toxic, and corrosive process media could be released at
the connections.
● Ensure that connecting parts (such as flange gaskets and bolts) are suitable for connection
and process media.
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3.1.1 Exceeded maximum permissible operating pressure
WARNING
Exceeded maximum permissible operating pressure
Risk of injury or poisoning.
The maximum permissible operating pressure depends on the device version, pressure limit
and temperature rating. The device can be damaged if the operating pressure is exceeded.
Hot, toxic and corrosive process media could be released.
Ensure that maximum permissible operating pressure of the device is not exceeded. Refer
to the information on the nameplate and/or in AUTOHOTSPOT.
WARNING
Pressure applications
Danger to personnel, system and environment can result from improper installation.
● Improper installation may result in loss of process pressure.
CAUTION
External stresses and loads
Damage to device by severe external stresses and loads (e.g. thermal expansion or pipe
tension). Process media can be released.
● Prevent severe external stresses and loads from acting on the device.
3.1.2 Installation location requirements
NOTICE
Strong vibrations
Damage to device.
● In installations with strong vibrations, mount the transmitter in a low vibration environment.
CAUTION
Aggressive atmospheres
Damage to device through penetration of aggressive vapors.
● Ensure that the device is suitable for the application.
Installing/mounting
3.1 Basic safety notes
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CAUTION
Direct sunlight
Device damage.
The device can overheat or materials become brittle due to UV exposure.
● Protect the device from direct sunlight.
● Make sure that the maximum permissible ambient temperature is not exceeded. Refer to
the information in Operating conditions (Page 55).
3.1.2.1 Insufficient air supply
WARNING
Insufficient air supply
The device may overheat if there is an insufficient supply of air.
● Install the device so that there is sufficient air supply in the room.
● Observe the maximum permissible ambient temperature. Refer to the information in the
section Operating conditions (Page 55).
3.1.3 Proper mounting
3.1.3.1 Incorrect mounting
NOTICE
Incorrect mounting
The device can be damaged, destroyed, or its functionality impaired through improper
mounting.
● Before installing ensure there is no visible damage to the device.
● Make sure that process connectors are clean, and suitable gaskets and glands are used.
● Mount the device using suitable tools.
Installing/mounting
3.1 Basic safety notes
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3.2 Installation instructions
3.2.1 Environment
● Provide easy access for viewing the display and programming via the local push buttons
or the handheld programmer.
● Provide an environment suitable to the housing rating and materials of construction.
1
2
①ambient temperature: –40 °C to +80 °C (–40 °F to +176 °F)
②process temperature: –40 to +100 °C (–40 to +212 °F) or –40 to +200 °C (–40 to +392 °F) depending
on the version
For more detail, refer to the complete operating instructions.
NOTICE
Damage to the flange
If mating flange faces are not flat and free of distortion, then bolting the flanged process
connection may produce a bending load on the device’s flange. Cracking or other damage
may occur.
Use only ‘full-face’ flat gaskets surrounding the bolt holes. Ensure mating flange faces are
flat and free of distortion.
3.2.2 Nozzle location
Avoid central locations on tall, narrow vessels
Beam angle
● Beam angle is the width of the cone where the energy density is half of the peak energy
density.
● The peak energy density is directly in front of and in line with the antenna.
● There is a signal transmitted outside the beam angle, therefore false targets may be
detected.
Installing/mounting
3.2 Installation instructions
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