Siemens SITRANS P User manual

A5E00240593D-01 GN: 30300_sitrans p compact
Operating Instructions (de/en) Edition 03/2004
sitrans p
Messumformer für Food,
Pharma und Biotechnik
Transmitters for food,
pharmaceuticals and biotechnologgy
7FM8010
Siemens AG
Bereich Automation and Drives
Geschaeftsgebiet Process Instrumentation and Analytics
D-76181 Karlsruhe
@1PA5E00240593@
1P A5E00240593
A5E00240593-01
www.siemens.com/processinstrumentation

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Contents
Information for the operator .......................................................................................27
Important security notes ............................................................................................29
Application.................................................................................................................31
Major features............................................................................................................31
Mode of operation......................................................................................................31
Technical data ...........................................................................................................32
Installation and operating instructions .......................................................................35
Zero correction ..........................................................................................................36
Dimensions................................................................................................................37
Connection diagram ..................................................................................................38
Ordering data.............................................................................................................39
Certificates.................................................................................................................43

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Information for the operator
Classification of Safety–Related Notices
This manual contains notices which you should observe to ensure your own personal safety, as well as to
protect the product and connected equipment. These notices are highlighted in the manual by a warning
triangle and are marked as follows according to the level of danger:
!
DANGER
indicates an immenently hazardous situation which, if not avoided, will result in death or
serious injury.
!
WARNING
indicates a potentially hazardous situation which, if not avoided, could result in death or
serious injury.
!
CAUTION
used with the safety alert symbol indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.
CAUTION
used without the safety alert symbol indicates a potentially hazardous situation which, if not
avoided, may result in property damage.
NOTICE
indicates a potential situation which, if not avoided, may result in an undesirable result or
state.
)
NOTE
highlights important information on the product, using the product, or part of the
documentation that is of particular importance and that will be of benefit to the user.

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Qualified Personnel
Only qualified personnel should be allowed to install and work on this equipment. Qualified persons are
defined as persons who are authorized to commission, to ground and to tag circuits, equipment, and
systems in accordance with established safety practices and standards.
Correct Usage
Note the following:
!
WARNING
This device and its components may only be used for the applications described in the catalog
or the technical description, and only in connection with devices or components from other
manufacturers which have been approved or recommended by Siemens.
This product can only function correctly and safely if it is transported, stored, set up, and
installed correctly, and operated and maintained as recommended.
Trademarks
SIPART, SIREC, SITRANS are registered trademarks of SIEMENS AG.
Third parties using for their own purposes any other names in this document which refer to trademarks
might infringe upon the rights of the trademark owners.
Copyright © Siemens AG 2004
All rights reserved
The reproduction, transmission or use of this
document or its contents is not permitted without
express written authority. Offenders will be liable
for damages. All rights, including rights created
by patent grant or registration of a utility model or
design, are reserved.
Siemens AG
Bereich Automation and Drives
Geschäftsgebiet Process Instrumentation and
Analytics
76181 Karlsruhe
Disclaimer of Liability
We have checked the contents of this manual for
agreement with the hardware and software
described. Since deviations cannot be precluded
entirely, we cannot guarantee full agreement.
However, the data in this manual are reviewed
regularly and any necessary corrections included in
subsequent editions. Suggestions for improvement
are welcomed.
© Siemens AG 2004
Technical data subject to change.

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Important security notes
!
WARNING
Protection against incorrect use of the measuring device:
It must be particularly ensured that the selected materials of the process-wetted parts of
the measuring device are suitable for the process media used. Failure to observe this
precaution could endanger life and limb and the environment.
!
CAUTION
At surface temperatures > 70 ° C a touch protection should be provided. The touch
protection must be designed so that the max. permissible ambient temperature of the device
is not exceeded.
CAUTION
The device may only be used within the medium pressure limits and voltage limits specified
on the rating plate depending on the explosion protection type with which the device is
operated.
NOTICE
External loads may not be applied to the transmitter.
0032/0045
The CE mark on the devices certifies the compliance with the valid EU directives for the
marketing of products within the European Community.
The following directives are applied: EMV 89/336/EWG, DGRL 97/23/EG, ATEX 94/9/EG
DGRL: Pressure transmitters are pressurized equipment parts in the sense of the
pressurized devices directive.
The CE mark is awarded according to classification in the appropriate categories.
Devices without the CE mark comply with the pressurized devices directive and are
manufacturer in accordance with "good engineering practice".

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!
WARNING
Notes for the operation of the intrinsically safe version in hazardous areas:
Operation is only permissible on certified intrinsically safe circuits- The transmitter
corresponds to category II 2G.
The EC type test certificate applies for installation of the device in the walls of vessels and
pipes in which explosive gas/air or vapour/air mixtures occur only under atmospheric
conditions (pressure: 0.8 bar to 1.1 bar; temperature: -20 °C to +60 °C). The permissible
range of the ambient temperature is -40 °C to +85 °C, in hazardous areas -40 °C up to a
maximum +85 °C (at T4).
The owner may use the device under non-atmospheric conditions outside the limits
specified in the EC type test certificate (or the test certificate valid in his country) on his
own responsibility if additional safety precautions have been taken according to the
conditions of application (explosive mixture). The limits specified in the technical data
(page 32) must be observed in any case.

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Application
The SITRANS P Compact transmitter converts pressures into a load-independent current of e.g. 4 to
20 mA at high accuracy. It has been developed for the special requirements of the
food/pharmaceutical/biotechnology industries.
Particular value has been placed on a high surface quality. It is therefore possible, for example, to
guarantee roughness values down to Ra = 0.4 µm (1.57
· 10-8 inch) in the wetted area it required (welded
seam range: Ra < 0.8 µm (3.15
· 10-8 inch)). The system can be electro polished in addition. A further
important feature is the hygiene-based design of the process connection by means of various aseptic
connections.
The completely welded stainless steel housing (optionally also with plug or cable outlet) can be designed
up to degree of protection IP67, and is therefore easy and safe to clean.
Using appropriate thermal decouplers, the transmitter can be used for process temperatures up to 200 °C
(392 °F).
Major features
• Measuring ranges from 0 to 160 mbar (0 to 2.32 psi) up to 0 to 40 bar (0 to 580 psi)
• Linearity error including hysteresis < +0.2% of full-scale value
• Piezo-resistive measurement system, vacuum-proof and overload-proof
• Hygiene-based design according to EHEDG, FDA and GMP recommendations
• Material and surface quality according to hygiene requirements
• Wetted parts made of stainless steel; completely welded
• Signal output 4 to 20 mA
• Stainless steel housing with degree of protection IP65; IP67 as option
• Process temperature up to 200 °C (392 °F)
• Ex protection II2G EEx ib IIC T6 to ATEX
Mode of operation
The process pressure acts on a piezo-resistive semiconductor measuring bridge via a remote seal and a
transmission liquid. The transmitter converts the pressure values into a load-independent current.
A compensation network makes the output signal largely independent of the ambient temperature. As a
result of a specially adapted remote seal connection with minimized volume, the influence of the process
temperature on the output signal is greatly reduced compared to a conventional screw connection.
The electronics is potted to protect it against moisture, corrosive atmospheres and vibration.
The pressure transmitters can be powered with a non-regulated DC voltage of 10 to 30 V. Output signals
common to measuring technology are available.

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Technical data
Mode of operation
Measuring principle Piezo-resistive
Input
Measured variable Pressure or absolute pressure
Measuring range 0 to 160 mbar (0 to 2.32 psi)
to 0 to 40 bar (0 to 580 psi)
Output
Output signal
• Two-wire system 4 to 20 mA
Current limitation in output signal Max. output current approx. 30 mA
Load
• Two-wire system (standard version), RB≤(UH- 10 V)/ 0,02 A in kΩ
including cable U H : power supply in V
Accuracy
Linearity error including hysteresis ≤ 0.2% of f.s.v.
(reference point adjustment)
Adjustment accuracy ≤ ± 0.2% of f.s.v.
Adjustment time < 20 ms
Influence of ambient temperature
• Housing
- Zero < 0.2%/10K of f.s.v. (< 0.2%/18 °F of f.s.v.)
- Span < 0.2%/10K of f.s.v. (< 0.2%/18 °F of f.s.v.)
• Process connection (remote seal) Zero error (depends on design)
- Flange remote seal
DN 25 (1 inch) 4.8 mbar/10K (0.070 psi/18 °F)
DN 32 (1½ inch) 2.3 mbar/10K (0.033 psi/18 °F)
DN 40 1.6 mbar/10K (0.023 psi/18 °F)
DN 50 (2 inch) 0.6 mbar/10K (0.009 psi/18 °F)
- Clamp-on remote seal
DN 25 (1 inch) 9.5 mbar/10K (0.138 psi/18 °F)
DN 32 (1½ inch) 4.1 mbar/10K (0.060 psi/18 °F)
DN 40 3.9 mbar/10K (0.057 psi/18 °F)
DN 50 (2 inch) 3.9 mbar/10K (0.057 psi/18 °F)
The zero error specified for the process connection should be considered as a guideline for a standard
design. We will produce a detailed system calculation on request. Systems with reduced remote seal
errors are available on request.
Influence of power supply ≤0.01% of f.s.v. / V
Influence of load with 500 Ω change in load ≤0.1% of f.s.v.

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Rated operating conditions
Installation conditions
• Mounting position Any, vertical as standard
Ambient conditions
• Ambient temperature -10 to +70 °C (14 to 158 °F)
• Storage temperature -10 to +90 °C (14 to 194 °F)
• Process temperature Max. 200 °C (392 °F), depends on design
• Degree of protection (to EN 60 529) IP65; IP67 as option
• Electromagnetic compatibility
- Emitted interference To EN 50 081 Part 1, issue 1993 (residential and industrial
areas). The unit has no own emissions
- Noise immunity To EN 50 082 Part 2, issue March 1995 (industrial areas)
Design
Weight (without remote seal)
• Field housing Approx. 460 g (1.02 lb)
• Housing with plug Approx. 200 g (0.44 lb)
Housing
• Designs • Field housing IP65 or IP67, with cable gland
• Angled plug DIN 43 650, IP65
• Cable connection, IP67
• Round plug connector M12, IP65
• Material of electronic housing Stainless steel, mat. No. 1.4305
Polyamide (with electrical connection using plug or cable)
Electronics unit potted with silicone
Internal ventilation for measuring ranges < 16 bar, via
housing thread or cable depending on design
Process connection/diaphragm
• Versions See Figure on page 36 or Ordering data
• Material of coupling Stainless steel, mat. No. 1.4404
• Material of diaphragm Stainless steel, mat. No. 1.4404
• Material of union nut on types with
frontal diaphragm Stainless steel, mat. No. 1.4301
Power supply
Terminal voltage on transmitter
(standard design) DC 24 V, polarity protected
Functional range DC 10 to 30 V
Max. permissible operating voltage DC 30 V

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Certificates and approvals
Classification according to 7MF8010-1xxx with front flush diaphragm:
pressure equipment Directive For gases of fluid group 1 and liquids of fluid group 1;
(DRGL 97/23/EC) meets the requirements according to article 3, par. 3
"good engineering practice", SEP.
7MF8010-2xxx with pipe pressure mediator > DN25:
For gases of fluid group 1 and liquids of fluid group 1;
meets the basic safety requirements according to article 3,
par. 1, conformity evaluation module H by TÜV Nord.
Explosion protection
• Intrinsically-safe version
- Intrinsic safety "i" TÜV 03 ATEX 2009 X
- Identification II 2G EEx ib IIC T6
- Connection to certified U
i = DC 30 V
intrinsically-safe circuits with I
i = 150 mA
maximum values: P
i = 1 W
- Effective internal inductance L
i = 33 µH
- Effective internal capacitance C
i = 49 nF

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Installation and operating instructions
Transmitters
The transmitters are factory-set to the specified measuring range, and are adjusted as standard for
vertical installation. Subsequent adjustment of the units is unnecessary. If the mounting position is
subsequently changed, correction of the zero point is necessary with low pressure measuring ranges
< 1.6 bar (< 23.2 psi). The zero correction does not change the span (sensitivity). Electrical installation,
commissioning and zero correction must only be carried out by trained personnel with observation of the
data sheet (see zero correction).
Compensation of the internal atmospheric pressure of the pressure transmitters for overpressure ranges
is carried out in the plug versions via the screwed gland (IP65), in the field housing by an integral sintered
filter (IP65) or vented cable (IP67), and in the version with cable outlet only via a vented cable (IP67).
Absolute pressure ranges do not require compensation with respect to atmospheric pressure. These
degrees of protection are only achieved if the unit is installed correctly, if the screwed glands are securely
tightened, and if the cable diameters agree with the nominal diameters of the gaskets in the housing. The
integral EMC measures are only effective if the earth connection is made correctly.
The CE marking of the units certifies compliance with the guidelines of the European Council
(89/336/EC), the EMC law (13.11.1992), as well as the applicable generic standards, product standards
and basic standards. Interference-free operation in systems and plants is achieved if the specifications for
shielding,earthing, cable routing and electrical isolation are observed during installation and assembly.
Electrical equipment in hazardous areas must only be installed and operated by trained personnel.
Modifications to units and connections result in cancellation of the explosion protection. With intrinsically-
safe circuits, make sure that equipotential bonding exists throughout the complete cabling inside and
outside of the hazardous area. The limits specified in the ATEX approval must be observed.
Remote seals
Process installation and commissioning must only be carried out by trained personnel. The supplied
protective cap in front of the remote seal foil or plastic sleeve should only be removed immediately prior to
installation in order to prevent contamination or damage. In designs with thermal decouplers, make sure
that these are not included in the insulation.
)
NOTE
The corresponding standard pressure rating must be observed for all process connections.
In particular with clamp-on connections, operation outside the permissible pressure rating is
only possible when using appropriate clamps. The information in DIN 32 676 concerning
temperature resistance must be observed.

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Zero correction
In the field housing version, the potted potentiometers are accessible through the terminal board in the
junction box. In the plug versions or the cable version, unscrew the union nuts and carefully lift out the
plug assembly. The internal potentiometers for zero and span are accessible through the potting from
above, and can be adjusted using a screwdriver (1.5 x 40) (10 rotations correspond to approx. ± 5% of
the measuring range). Adjustment of the span is only permissible when using a reference pressure.
Zero correction for field housing version
Zero correction for plug/cable version

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Dimensions
Housing
Cable connection
Degree of prot. IP67
(cable ventilation)
Field housing
stainless steel
Degree of protection IP65
IP67 as alternative
A
ngled plug to
DIN 43 650
Degree of protection IP65
Round plug with
screw connection M12
Degree of prot. IP65
Thermal decoupler for
process temperature
up to 200 °C
Process connections
Standard
Clamp connection
to DIN 32 676
ISO2852
DN 25 to 65
1" to 2 ½"
Pipe clamp connection
to DIN 32 676
DN 25 to DN 100
to ISO2853
1" to 2 ½"
Pipe-screwed gland (food)
Round thread to DIN 11 851
DN 25 to 65
Food screwed gland
Union nut
to DIN 11 851
DN 25 to 65
Aseptic
Clamp connection
Neumo, Südmo, Guth
DN 25 to 50
1" to 2"
Pipe clamp connection
Neumo, Südmo, Guth
DN 25 to 65
1" to 2"
Pipe screwed gland (aseptic)
Round thread to DIN 11 864-1
Neumo, Südmo, Guth
DN 25 to 65
1" to 2"
A
septic screwed gland
Round thread
Neumo, Südmo, Guth
to DIN 11 864-1
DN 25 to 65
1" to 2"

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Connection diagram
Field housing Angled plug Cable connection Round plug
Two-wire
system

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Ordering data

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Certificates