Simplex 4100 Series User manual

4100/4120-6014 NIC
and 4100/4120-Series Media Modules
Installation Instructions
2001, Simplex Time Recorder Co., Westminster, MA 01441-0001 USA
All specifications and other information shown were current as of publication, and are subject to change without notice.
579-182
Rev. A
This publication describes the installation procedure for the 4100/4120-6014 Network Interface
Card (NIC) and the following media modules:
• 4100/4120-0142 Wired Media Card
• 4100/4120-0143 Fiber Media Card
• 4100/4120-0144 Modem Media Card
Upon unpacking your Simplex product, inspect the contents of the carton for shipping damage. If
damage is apparent, immediately file a claim with the carrier and notify Simplex.
• 4100 Field Wiring Diagrams 841-731 (power-limited) or 841-995 (non power-limited)
• 4100U System Installation Guide (574-848)
This publication discusses the following topics:
Topic See Page
Cautions, Warnings, and Regulatory Information 2
Introduction to the 4100 Network Interface Card (NIC) 3
Jumper Settings 9
Setting the NIC Daughter Card Address 10
Mounting Media Cards to the NIC 12
Installing Motherboards into 2975-91xx Back Boxes (4100) 13
Installing Motherboards into 2975-94xx Back Boxes (4100U) 14
Installing the Daughter Card 15
Wiring 16
Checkout Procedure 25
Introduction
Inspecting Contents
of Shipment
Related
Documentation
In this Publication
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READ AND SAVE THESE INSTRUCTIONS. Follow the instructions in this installation
manual. These instructions must be followed to avoid damage to this product and associated
equipment. Product operation and reliability depends upon proper installation.
ELECTRICAL HAZARD -Disconnect electrical field power when making any internal
adjustments or repairs. Servicing should be performed by qualified Simplex Representatives.
STATIC HAZARD - Static electricity can damage components. Therefore, handle as follows:
• Ground yourself before opening or installing components (use the 553-484 Static Control
Kit).
• Prior to installation, keep components wrapped in anti-static material at all times.
The user is cautioned that any changes or modifications not expressly approved by the party
responsible for compliance could void the user’s authority to operate the equipment.
In the event of equipment malfunction, all repair should be performed by Simplex Time Recorder
or an authorized agent. It is the responsibility of users requiring service to report the need for
service to our Company or to one of our authorized agents. Service can be facilitated through our
office at:
Simplex Time Recorder
Westminster, MA 01441
Telephone: [phone]
Cautions, Warnings, and Regulatory Information
Caution to the User
Service
Requirements
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The Network Interface Card (NIC) is a slave card that uses the standard 4100 serial bus to
communicate with the master. The NIC connects FACPs in a network, allowing for
communication between each panel via fiber, modem, or twisted shielded pair wire in a Style 7
wiring configuration.
The NIC is designed to be connected in a point-to-point arrangement, so that one wire fault does
not cause the entire system to fail. The point-to-point arrangement provides the most secure and
fault-tolerant wiring possible.
Three types of media boards can be used with the NIC card.
• The Fiber-Optic Media Card can be used for electrically noisy environments or for
connecting externally to other buildings.
• The Modem Media Card is typically used when a large transmission distance is required.
• The Wired Media Card is used in all other types of applications.
Up to two media boards can be plugged into each NIC. The same NIC can use any combination of
two types of media boards. For example, a NIC may have a modem media board connected to port
1 and a fiber-optic media board connected to port 2.
Continued on next page
Introduction to the 4100 Network Interface Card (NIC)
Overview
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Figure 1 depicts the 4100-6014 Network Interface Card.
Figure 1. 4100-6014 Network Interface Card
. Continued on next page
Introduction to the 4100 Network Interface Card (NIC), Continued
Illustration
DATA TRANSMIT/
RECEIVE LEDs
(LED2 THROUGH
LED5)
MEDIA CARD
40-PIN
CONNECTORS
(P5, P6)
DATA RATE JUMPER
PORT (P3)
DAT
A
PROTOCOL
JUMPER POR
T
(P3)
ADDRESS DIP
SWITCH (SW2)
DIAL-UP
SERVICE
MODEM
CONNECTOR
(
P2
)
RESET SWITCH
(SW1)
MOTHERBOARD
CONNECTOR (P4)
YELLOW LED
(LED1)
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The 4100-6014 NIC module has the following LEDs:
LED1 (yellow). Illuminates when
• The host 4100 requests it to illuminate
• A transmission fails
• It is off-line with the 4100 host
• It needs to be configured
LED2 (red). Illuminates when a data ‘0’ is received at the right port.
LED3 (green). Illuminates when a data ‘0’ is transmitted at the right port.
LED4 (red). Illuminates when a data ‘0’ is received at the left port.
LED5 (green). Illuminates when a data ‘0’ is transmitted at the left port.
The following motherboards can be used with the 4100 NIC. All of them use two daughter
cards—the CPU or master controller, and the NIC—except where noted.
• 575-274 Master Motherboard
• 575-275 Class B Motherboard (holds the 4100 NIC by itself)
• 565-161 U.T. Motherboard
• 565-213 U.T. Motherboard with City Connection
• 566-227 CPU Motherboard
Continued on next page
Introduction to the 4100 Network Interface Card (NIC), Continued
NIC Card LED
Indications
Motherboards
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There are three modules that can be plugged into the 4100-6014 NIC:
• 4100/4120-0144 Modem Media Card
• 4100/4120-0143 Fiber-Optic Media Card
• 4100/4120-0142 Wired Media Card
Each module is shown below.
Figure 2. The 4100/4120-0144 Modem Media Card
Continued on next page
Introduction to the 4100 Network Interface Card (NIC), Continued
Media Module
Illustrations
RJ-11
CONNECTOR
(P3)
RS232
CONNECTOR
(P1) (USED FOR
PHYSICAL
BRIDGE)
DATA
TRANSMISSION
JUMPER PORT
(P4)
MODEM TYPE
JUMPER PORT
(P5)
STATUS LEDs (LED1, LED2)
40-PIN NETWORK
INTERFACE CARD
CONNECTOR (J1)
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Figure 3. The 4100/4120-0143 Fiber-Optic Media Card
RESERVED (TB1)
Figure 4. The 4100/4120-0142 Wired Media Card
Continued on next page
Introduction to the 4100 Network Interface Card (NIC), Continued
Media Module
Illustrations
(continued)
40-PIN NETWORK
INTERFACE CARD
CONNECTOR (J1)
FIBER-OPTIC DATA:
TRANSMIT (U1),
RECEIVE (U2)
40-PIN NETWORK
INTERFACE CARD
CONNECTOR (P1)
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The Modem Media Card has the following LEDs:
LED1. Illuminates when the modem goes off-hook in order to connect to the transmission lines.
LED2. Illuminates when the modem receives an external call during dial-up mode.
Refer to Table 1 for electrical and environmental requirements for the 4100 NIC and media cards.
Table 1. Electrical and Environmental Specifications
Electrical Specifications
Network
Interface Card Startup, no media cards: 8 VDC @ 110 mA Nominal, no media cards: 20 to 32 VDC @ 0 mA
Fiber
Media Card Using 24V power supply: 20 VDC @ 140 mA max. Using 5V power supply (GCC/NPU): 5 VDC @ 130 mA max.
Modem
Media Card 5 VDC @ 150 mA max.
Wired
Media Card 4.75 to 5.25 VDC @ 170 mA max.
Environmental Specifications
Operating
Temperature 32°to 120°F (0°to 49°C)
Humidity 10% to 93% relative humidity at 90°F (32°C)
Introduction to the 4100 Network Interface Card (NIC), Continued
Modem Media Card
LED Indications
Specifications
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The NIC card, along with the fiber, modem, and wired media cards, all have jumpers that must be
set.
There are two shunt jumper ports on the NIC card that need to be set: P3 and P4.
Jumper port P3 on the NIC card determines the data transmission rate, 57.6 kbits/second or 9600
bits/second, that the NIC card is using.
• The 57.6 kbits/second rate is selected when pins 1 and 2 (the right two pins) are
jumpered, or when none of the three pins are jumpered.
• The 9600 bits/second rate is selected when pins 2 and 3 (the left two pins) are jumpered.
Jumper port P4 on the NIC card determines the data protocol, 8-bit or 9-bit, that the NIC card is
using.
• The 9-bit protocol is selected when pins 1 and 2 (the right two pins) are jumpered, or
when none of the three pins are jumpered.
• The 8-bit protocol is selected when pins 2 and 3 (the left two pins) are jumpered.
All settings are labeled on the card.
Jumper port P2 on the wired media card tells the system which wire type is to be used.
• Jumper pins 1 and 2, 5 and 6, and 7 and 8 to specify 18 AWG shielded, twisted pair
wiring.
• Remove all jumpers to specify 24 AWG twisted pair telephone cable wiring.
Jumper ports P4 and P5 on the modem media card tells the system how the card is being used.
On port P4, jumper pins 1 and 2. This sets the card up as a network media card, as opposed to a
stand-alone modem.
On port P5, jumper pins 1 and 2. This specifies that the transmission data comes from the 40-pin
connector (J1) or the 10-pin RS-232 connector (P1).
Jumper Settings
Overview
NIC Card
Jumper Settings
Wired Media Card
Jumper Setting
Modem Media Card
Jumper Settings
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Switch SW2 on the 4100 NIC is a bank of eight dip switches. From left to right (see Figure 5,
below) these switches are designated as SW2-1 through SW2-8. The function of these switches is
as follows:
• SW2-1. This switch sets the baud rate for the internal 4100 communications line running
between the card and the 4100 CPU. Set this switch to ON.
• SW2-2 through SW2-8. These switches set the card’s address within the 4100 FACP.
Refer to Table 5 for a complete list of the switch settings for all of the possible card addresses.
Note: You must set these switches to the value assigned to the card by the 4100
Programmer.
18765432
Figure 5. DIP Switch SW2
Continued on next page
Setting the NIC Daughter Card Address
Overview
OFF
ON
Dip Switches SW1-2 through
SW2-8 set the Card Address.
Figure shows an Address of 3.
4100 Comm. Baud Rate.
Switch (SW2-1)
Must Be Set to ON
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Table 2. 4100-6014 Module Card Addresses
Setting the NIC Daughter Card Address, Continued
Overview
(continued)
Address SW 2-2 SW 2-3 SW 2-4 SW 2-5 SW 2-6 SW 2-7 SW 2-8 Address SW 2-2 SW 2-3 SW 2-4 SW 2-5 SW 2-6 SW 2-7 SW 2-8
1 ON ON ON ON ON ON OFF 61 ON OFF OFF OFF OFF ON OFF
2 ON ON ON ON ON OFF ON 62 ON OFF OFF OFF OFF OFF ON
3 ON ON ON ON ON OFF OFF 63 ON OFF OFF OFF OFF OFF OFF
4 ON ON ON ON OFF ON ON 64 OFF ON ON ON ON ON ON
5 ON ON ON ON OFF ON OFF 65 OFF ON ON ON ON ON OFF
6 ON ON ON ON OFF OFF ON 66 OFF ON ON ON ON OFF ON
7 ON ON ON ON OFF OFF OFF 67 OFF ON ON ON ON OFF OFF
8 ON ON ON OFF ON ON ON 68 OFF ON ON ON OFF ON ON
9 ON ON ON OFF ON ON OFF 69 OFF ON ON ON OFF ON OFF
10 ON ON ON OFF ON OFF ON 70 OFF ON ON ON OFF OFF ON
11 ON ON ON OFF ON OFF OFF 71 OFF ON ON ON OFF OFF OFF
12 ON ON ON OFF OFF ON ON 72 OFF ON ON OFF ON ON ON
13 ON ON ON OFF OFF ON OFF 73 OFF ON ON OFF ON ON OFF
14 ON ON ON OFF OFF OFF ON 74 OFF ON ON OFF ON OFF ON
15 ON ON ON OFF OFF OFF OFF 75 OFF ON ON OFF ON OFF OFF
16 ON ON OFF ON ON ON ON 76 OFF ON ON OFF OFF ON ON
17 ON ON OFF ON ON ON OFF 77 OFF ON ON OFF OFF ON OFF
18 ON ON OFF ON ON OFF ON 78 OFF ON ON OFF OFF OFF ON
19 ON ON OFF ON ON OFF OFF 79 OFF ON ON OFF OFF OFF OFF
20 ON ON OFF ON OFF ON ON 80 OFF ON OFF ON ON ON ON
21 ON ON OFF ON OFF ON OFF 81 OFF ON OFF ON ON ON OFF
22 ON ON OFF ON OFF OFF ON 82 OFF ON OFF ON ON OFF ON
23 ON ON OFF ON OFF OFF OFF 83 OFF ON OFF ON ON OFF OFF
24 ON ON OFF OFF ON ON ON 84 OFF ON OFF ON OFF ON ON
25 ON ON OFF OFF ON ON OFF 85 OFF ON OFF ON OFF ON OFF
26 ON ON OFF OFF ON OFF ON 86 OFF ON OFF ON OFF OFF ON
27 ON ON OFF OFF ON OFF OFF 87 OFF ON OFF ON OFF OFF OFF
28 ON ON OFF OFF OFF ON ON 88 OFF ON OFF OFF ON ON ON
29 ON ON OFF OFF OFF ON OFF 89 OFF ON OFF OFF ON ON OFF
30 ON ON OFF OFF OFF OFF ON 90 OFF ON OFF OFF ON OFF ON
31 ON ON OFF OFF OFF OFF OFF 91 OFF ON OFF OFF ON OFF OFF
32 ON OFF ON ON ON ON ON 92 OFF ON OFF OFF OFF ON ON
33 ON OFF ON ON ON ON OFF 93 OFF ON OFF OFF OFF ON OFF
34 ON OFF ON ON ON OFF ON 94 OFF ON OFF OFF OFF OFF ON
35 ON OFF ON ON ON OFF OFF 95 OFF ON OFF OFF OFF OFF OFF
36 ON OFF ON ON OFF ON ON 96 OFF OFF ON ON ON ON ON
37 ON OFF ON ON OFF ON OFF 97 OFF OFF ON ON ON ON OFF
38 ON OFF ON ON OFF OFF ON 98 OFF OFF ON ON ON OFF ON
39 ON OFF ON ON OFF OFF OFF 99 OFF OFF ON ON ON OFF OFF
40 ON OFF ON OFF ON ON ON 100 OFF OFF ON ON OFF ON ON
41 ON OFF ON OFF ON ON OFF 101 OFF OFF ON ON OFF ON OFF
42 ON OFF ON OFF ON OFF ON 102 OFF OFF ON ON OFF OFF ON
43 ON OFF ON OFF ON OFF OFF 103 OFF OFF ON ON OFF OFF OFF
44 ON OFF ON OFF OFF ON ON 104 OFF OFF ON OFF ON ON ON
45 ON OFF ON OFF OFF ON OFF 105 OFF OFF ON OFF ON ON OFF
46 ON OFF ON OFF OFF OFF ON 106 OFF OFF ON OFF ON OFF ON
47 ON OFF ON OFF OFF OFF OFF 107 OFF OFF ON OFF ON OFF OFF
48 ON OFF OFF ON ON ON ON 108 OFF OFF ON OFF OFF ON ON
49 ON OFF OFF ON ON ON OFF 109 OFF OFF ON OFF OFF ON OFF
50 ON OFF OFF ON ON OFF ON 110 OFF OFF ON OFF OFF OFF ON
51 ON OFF OFF ON ON OFF OFF 111 OFF OFF ON OFF OFF OFF OFF
52 ON OFF OFF ON OFF ON ON 112 OFF OFF OFF ON ON ON ON
53 ON OFF OFF ON OFF ON OFF 113 OFF OFF OFF ON ON ON OFF
54 ON OFF OFF ON OFF OFF ON 114 OFF OFF OFF ON ON OFF ON
55 ON OFF OFF ON OFF OFF OFF 115 OFF OFF OFF ON ON OFF OFF
56 ON OFF OFF OFF ON ON ON 116 OFF OFF OFF ON OFF ON ON
57 ON OFF OFF OFF ON ON OFF 117 OFF OFF OFF ON OFF ON OFF
58 ON OFF OFF OFF ON OFF ON 118 OFF OFF OFF ON OFF OFF ON
59 ON OFF OFF OFF ON OFF OFF 119 OFF OFF OFF ON OFF OFF OFF
60 ON OFF OFF OFF OFF ON ON
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The first step of the installation process is to identify the media cards that have to be connected to
the NIC, and connect them properly.
Refer to Figure 6 as you read the following instructions.
Connect P1 on the wired media card, or J1 on the modem or fiber media cards, to P5 (the left port)
on the NIC.
To connect a second media card to the same NIC, connect it as described above, but use P6 (the
right port) on the NIC. Note that any two types of media cards can be connected to the same NIC.
Figure 6. Mounting the Media Card
Mounting Media Cards to the NIC
Overview
Media Board
Mounting
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The NIC card can be mounted to either 2975-91xx Master Controller Bays (4100) or, for the
4100U, 2975-94xx CPU Bays. This section describes mounting into 4100 Master Controller Bays.
Use the following guidelines and instruction when installing into a master controller bay.
• If the 575-274 Master Motherboard is used, it must be installed in the leftmost position of
this bay. If the 575-274 Master Motherboard is not used, the CPU motherboard must be
installed in the leftmost position of the bay.
• The power supply must be installed in the rightmost position of the bay.
• Relay cards must be installed in the slots immediately to the left of the power supply.
This is necessary to allow for the proper routing of non-power limited wiring (120 VAC
wiring connected to the relay card).
• If used, the Class B motherboard (575-275) must be installed to the left of the relay cards.
If a physical bridge is used with the Class B motherboard, it must be to the right of any
motherboards using NICs. This allows for earth ground detection via the physical bridge.
Install the motherboard as described below.
1. Orient the motherboard.
• 575-274 Master Motherboard: if it is not already installed, orient with the connector
labeled J3 on the right and the header labeled P1 on the left.
• 575-275 Class B Motherboard: orient with the connector labeled J1 on the right and
the header labeled P1 on the left.
2. 575-275 Class B Motherboard only: Slide the motherboard to the left until the pins are
completely inserted in the connector of a previously installed motherboard.
3. Secure the motherboard to the chassis with four torx screws.
Figure 7. Installing the Motherboard into a 4100 Master Controller Bay
Installing Motherboards into 2975-91xx Back Boxes (4100)
Overview
Installing into a
2975-91xx Master
Controller Bay
The 575-275 Motherboard can be installed in
any of these slots if it uses a NIC. If the bay has
relay cards, they must be installed to the
immediate left of power supply.
CPU or 575-274
Motherboard
Power
Supply
J1
P1
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The NIC card can be mounted to either 2975-91xx Master Controller Bays (4100) or, for the
4100U, 2975-94xx CPU Bays. This section describes mounting into 4100U CPU Bays.
Up to two motherboards may be installed with the system CPU in the CPU bay. In most cases,
the NIC is used with the CPU motherboard. If this is the case, you can skip this section. If you
installing an additional motherboard that uses the NIC, follow the directions below.
1. Orient the motherboard with the connector labeled J1 on the right and the header labeled
P1 on the left.
2. Slide the motherboard to the right until the pins from P1 on the motherboard to the right
are completely inserted in the motherboard’s J1 connector.
3. Attach four lockwashers and metal standoffs to the chassis, and secure the motherboard
to the chassis using four #6 screws.
Figure 8. Installing the Motherboard into a 4100U CPU Bay
Installing Motherboards into 2975-94xx Back Boxes (4100U)
Overview
Installing into a
2975-94xx CPU Bay
P1
J1
Slide the motherboard to the right until P1 on the first
motherboard connects with J1 on the next one.
CPU SPS
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The 4100 NIC daughter card, shown in Figure 9 below, inserts into the connector located in the
center of the motherboard. The connector is keyed so that the daughter card fits only one way.
Before installing the card, examine the slot in the motherboard and the fingers on the daughter
card and note where the key is located.
• If the 575-274 Master Motherboard is being used, the NIC daughter card is inserted into
connector J1.
• If the 566-227 CPU Motherboard is used, the NIC daughter card is inserted into
connector J2.
Figure 9. Installing the Daughter Card
Installing the Daughter Card
Installing the
Daughter Card
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The type of wiring used depends on the type of media cards being used in the system. The only
time the motherboard terminals are used is when wired media cards are plugged into the daughter
card. Otherwise, modem and fiber connections are made straight to and from the media cards.
Make sure these guidelines are accounted for before wiring:
• All wires must be 18 AWG, or as the local code dictates.
• Conductors must test free of all grounds.
• All wiring must be done using copper conductors only, unless noted otherwise.
• If shielded wire is used,
- the metallic continuity of the shield must be maintained throughout the entire cable
length.
- the entire length of the cable must have a resistance greater than 1 Megohm to earth
ground.
• Underground wiring must be free of all water.
• In areas of high lightning activity, or in areas that have large power surges, the
2081-9027 Transient Suppressor should be used on monitor points.
• Wires must not be run through elevator shafts.
• Wires that run in plenum must be in conduit.
• Splicing is permitted. All spliced connections must either be soldered (resin-core solder),
crimped in metal sleeves, or encapsulated with an epoxy resin. When soldering or
crimped metal sleeves are used, the junction must be insulated with a high-grade
electrical tape that is as sound as the original insulating jacket. Shield continuity must be
maintained throughout.
• A system ground must be provided for earth detection and lightning protection devices.
This connection must comply with approved earth detection per NFPA780.
• Only system wiring can be run together in the same conduit.
Continued on next page
Wiring
Overview
General Guidelines
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Make sure these guidelines are accounted for before wiring for power-limited systems:
• Non-power limited field wiring (AC power, batteries, City connection) must be installed
and routed in the shaded areas shown in Figure 10.
• Power-limited field wiring must be installed and routed in the non-shaded areas shown in
Figure 10, with the exception of City wiring.
• Excess slack should be kept to a minimum inside the back box enclosure. The wiring
should be neatly dressed and bundled together using the wire ties provided with the
equipment. Anchor power-limited wiring to tie points, as shown in Figure 10.
Figure 10. Power-Limited Wiring
• Tie the wiring located between bays to the internal wiring troughs, if applicable.
• When powering remote units or switching power through relay contacts, power for these
circuits must be provided by a UPS-style power supply, the 4100-1108 Power Supply
(8A), or a power-limited power supply that listed for fire-protective signaling use.
Continued on next page
Wiring, Continued
Power-Limited
Guidelines
CONDUIT ENTRANCE
FOR POWER-LIMITED
WIRING
POWER-LIMITED
WIRING
CONDUIT ENTRANCE
FOR NON-POWER
LIMITED WIRING
TIE POINT
(LOCATION MAY VARY)
NON-POWER LIMITED
WIRING
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• Auxiliary power only: In order to connect a circuit using power-limited wiring, the devices
being powered must all be addressable, or a UL Listed EOL relay must be used to supervise
the circuit. Refer to Figure 11 for wiring directions for the EOL relay.
2098-9739
END OF
LINE RELAY
TO AU POWER
RED BLACK
LAST IDC
DEVICE
YELLOW
RESISTORIDC
Figure 11. The EOL Relay
Continued on next page
Wiring, Continued
Power-Limited
Guidelines
(continued)
Note: The 2098-9739 Relay is
used as an example.
Other UL Listed EOL
relays can be used,
depending on the
application.
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Data wiring is dependent on the type of media card used on each 4100-6014 NIC in the system.
• TB1 on the NIC motherboard (565-275) corresponds to the media card in the NIC
daughter card’s (565-516) right port (using the NIC daughter card’s connector P6).
• TB2 on the NIC motherboard corresponds to the media card in the NIC daughter card’s
left port (using the NIC daughter card’s connector P5).
• As stated earlier, one NIC daughter card can accommodate any two different types of
media boards, or two of the same type.
• Two of each media card are required to complete a line between NICs. If one NIC’s right
port contains a modem media card, the next connected NIC must have a modem media
card in its left port.
• The Fiber-Optic Media Card is the only media card that connects NICs without using the
NIC daughter card’s TB1 and TB2. Instead, the fiber connection is made directly on the
fiber-optic card.
Continued on next page
Wiring, Continued
Media Card Wiring
Guidelines
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The Modem Media Card uses RJ-11 connectors to connect 4100-6014 NIC Assemblies across
parts of a network.
Use the RJ-11 connector (P2) to connect nodes that use the modem media card. Do not use
connector P1 (P1 is reserved for when the daughter card is used as a physical bridge). Leased lines
must be analog, full-duplex, private line (no dial tone), with a two-wire RJ-11 interface. Style 4
requires one circuit; Style 7 requires two circuits.
P3 P3 P3 P3
Figure 12. Modem Wiring
Continued on next page
Wiring, Continued
Modem Wiring
MODEM MEDI
A
CARD
4100-6014
NETWOR
K
INTERFACE CARD
Standard TELCO Cable
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