SimpliFire SF-ALLP50-BK User manual

1
SimpliFire • Boyd Build-Out Kit Instruction Manual • 2044-922 • 2/23
Boyd Build-Out Kit
BOK-MF-ALLP50, BOK-RTF-ALLP50
Model: SF-ALLP50-BK
- Instructions -
Tools and Supplies Needed
• Phillips Screwdriver (No. 3 preferred)
• Drill
• 5/32" or 4 mm Drill Bit
• 10 mm Socket or Nut Driver
• Level
• Stud Finder
ITEM DESCRIPTION QUANTITY
A Front Face 1
B Mantel Shelf 1
C Right Side 1
D Left Side 1
E Right Inner Panel 1
F Left Inner Panel 1
GInner Top 1
H Top Ledger 1
I Lower Shelf 1
J Lower Ledger 1
B
K
G
H
F
D
I
E
J
N
A
M
L
C
O
ITEM DESCRIPTION QUANTITY
K Mantel Blocks 2
L Toe Kick Front 1
M Toe Kick Sides 2
N Shelf Support Blocks 3
O Wall Cleat 2
Kit Components
* BOK-MF-ALLP50, Modern
Farmhouse, model shown.
NOTICE: Before you start, the walls and oor in the area of the installation should be clean, plumb and level. Any major
deviation should be remedied before installing the Boyd Build-Out Kit.
Figure 1

SimpliFire • Boyd Build-Out Kit Instruction Manual • 2044-922 • 2/232
Starting Position
ITEM DESCRIPTION QUANTITY
P M6- CAM PIN 22
Q CAM LOCK FASTENER 22
R M6- BARREL NUT 12
S M6 X 15 MACHINE SCREW 16
T M6 X 30 MACHINE SCREW 3
U M6 X 50 MACHINE SCREW 12
V L-BRACKET 8
W CONSTRUCTION SCREW 8
XM6 X 100 - 10MM HEX HEAD
LAG SCREW 6
Fasteners
PQ
RS
T U
VW
How to use Cam Pin and Cam Lock Fastener:
TURN THE CAM PIN UNTIL THE
SHOULDER IS FLUSH WITH THE
SURFACE OF THE BOARD.
ARROW
CAM LOCK
FASTENER
PRE-DRILLED
HOLE
PUSH THE CAM LOCK
FASTENER INTO PART.
THE ARROW OF THE CAM
LOCK FASTENER MUST
POINT TO PRE-DRILLED
HOLE ON THE EDGE OF
THE BOARD.
INSERT THE CAM PIN INTO THE
CAM LOCK FASTENER.
USING A PHILLIPS SCREWDRIVER,
ROTATE THE CAM LOCK FASTENER
CLOCKWISE TO LOCK THE CAM PIN.
Locked Position
Step 1
Step 2
Step 3
Step 4
Note: Do not overtighten.
Note: Following Instructions apply to both the Cam
Lock Fastener and Barrel Nut.
X

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SimpliFire • Boyd Build-Out Kit Instruction Manual • 2044-922 • 2/23
Product Dimensions
A
*C
B
G
F
D
E
K
J
L
H
I
Model A B *C D E F
Modern Farmhouse
BOK-MF-ALLP50
in. 78-1/8 37-1/4 1-1/2 - 5-1/2 72-1/2 74-1/4 51
mm 1984 946 38 - 140 1918 1886 1295
Ready-to-Finish
BOK-RTF-ALLP50
in. 67-3/4 34-1/2 1-1/2 - 5-1/2 62-3/4 64-3/4 51
mm 1721 876 38 - 140 1594 1645 1295
Model G H I J K L
Modern Farmhouse
BOK-MF-ALLP50
in. 19-1/2 8 6-1/16 26-3/4 32-3/8 5-1/8
mm 495 203 154 679 822 130
Ready-to-Finish
BOK-RTF-ALLP50
in. 19-1/2 7-1/2 6-1/16 26-3/4 31-1/4 3-1/4
mm 495 191 154 679 794 83
* Baseboard height if using toe kick.
Figure 2

SimpliFire • Boyd Build-Out Kit Instruction Manual • 2044-922 • 2/234
CUTTING PACKAGING MATERIAL
COULD DAMAGE THE PRODUCT.
Preparation
Ensure the Wall at the intended installation location is
at.
Review Dimensions on Pages 3 and 4 to conrm t and
electrical receptacle location.
Ensure you have enough space to complete the Build-
out Kit assembly. A protective surface should be used as
an underlayment during assembly to avoid damaging the
product or nished ooring.
WARNING:
Outlet Location
Model A B C D E
Modern Farmhouse
BOK-MF-ALLP50
in. 10-1/8 26-1/4 26-1/4 33 2-1/4
mm 257 667 667 838 57
Ready-to-Finish
BOK-RTF-ALLP50
in. 5 26-1/4 26-1/4 33 1/2
mm 127 667 667 838 13
D
LOWER CLEAT TO BASEBOARD
IF USING OPTIONAL TOE KICK
AB C
E
Remove the Build-out Kit parts and hardware from the
packaging.
Note: Make sure your electrical
receptacles are located in the
highlighted areas.
Figure 3
Before you begin, use a stud nder to mark the stud
locations in the intended installation location.
If attempting to conceal an electrical receptacle refer to
Figure 3.

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SimpliFire • Boyd Build-Out Kit Instruction Manual • 2044-922 • 2/23
Renishing (Optional)
Ready To Finish Model (BOK-RTF)
The Ready To Finish Model (BOK-RTF) Cabinet comes
pre-primed ready to accept paint. The Ready To Fin-
ish mantel is unnished and should be coated with the
desired nishing material appropriate for a wood veneer.
Modern Farmhouse Model (BOK-MF)
The Modern Farmhouse Model (BOK-MF) Cabinet is
nished with a white nal coat. The Modern Farmhouse
Mantel is pre-nished. If renishing of the mantel is
desired, the following steps are recommended prior to
assembling the mantel:
• Properly cover any areas of work space that you do
not want to be painted.
NOTICE:
• Follow all recommended guidelines for the materials
you are using.
• Do not spray paint near the appliance.
• Do not spray paint while the appliance is operating.
• Always wear appropriate gloves, eye protection,
clothing and a respirator or mask when painting.
• The room or area you are spraying must be well
ventilated and must be properly masked in order to
preventing overspray from covering woodwork, oors
or furnishings.
Step 1
• Locate part “A” and lay face down on a protective
surface.
• Install 18 Cam Pins (P) in the location shown in Fig-
ure 1. Refer to Step 1 on page 2 and Figure 4.
Figure 4
A
P (x 18)
Assembly
• Lightly scu󰀨 the existing nish with 320 grit sandpa-
per.
• Remove dust using lint free cloth.
• For best results, apply a base coat of spray paint
primer to evenly cover the mantel.
• Wait the recommended amount of time per the paint
and primer instructions, then apply a spray paint
top coat in the color of choice to evenly cover the
mantel.
• Apply additional top coats until desired coverage is
achieved.
LEAVE THESE HOLES EMPTY
CABINET TOP

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Step 2
• Install three (3) Cam Lock Fasteners (Q) into part “C”
with the arrows in the orientation shown in Figure 5.
• Repeat this step for part “D”.
NOTE THE
DIRECTION OF
THIS ARROW
C
Repeat for Part “D”
Step 6
• Install three (3) Cam Lock Fasteners (Q) into part “E”
with the arrows in the orientation shown on page 2
and Figure 9. Repeat for part “F”.
NOTE THE
DIRECTION OF
THIS ARROW
E
Figure 5
Figure 9
Step 3
• Align parts “C” and “D” onto the three (3) Cam Pins
installed on each side of part “A”. See Figure 6.
C
Figure 6
Step 4
• With parts “C” and “D” installed on the Cam Pins,
use a Phillips screwdriver to gently rotate the Cam
Lock Fasteners 1/4 turn clockwise. Do not over-
tighten or over rotate, note the arrow orientation in
Figure 7.
Starting Position Locked Position
D
A
Figure 7
Step 5
• Install four (4) (V) L-Brackets using eight (8) M6 X
15 screws (S) securing parts “C” and “D” to part “A”.
See Figure 8.
Figure 8
Q (x 3 per part) V (x 4) S (x 8)
Q (x 3)
L-BRACKET LOCATIONS
CAM LOCK
FASTENERS
(Q)
CAM PINS
(P)
(V)
(S)
MACHINE SCREWS
CAM LOCK
FASTENERS
(Q)
Repeat for
Part “F”
CABINET TOP
CABINET TOP
CABINET TOP

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SimpliFire • Boyd Build-Out Kit Instruction Manual • 2044-922 • 2/23
Step 7
• Install three (3) Barrel Nuts (R) into part “E”. See
Figure 10. Repeat for part “F”.
E
Figure 10
Note the orientation of Cam
Lock Fasteners and Barrel Nuts.
R (x 3)
Repeat for Part “F”
Step 8
• Align parts “E” and “F” onto the three (3) Cam Pins
(P) installed on each side of part “A”. See Figure 11.
E
Figure 11
F
A
Step 9
• Turn each of the six (6) Cam Lock Fasteners (Q)
clockwise 1/4 turn shown in Figure 12 . Refer to Step
4.
Figure 12
G
Figure 13
V (x 2) S (x 2)
G
Figure 14
Q (x 3)
Step 11
• Install three (3) Cam Lock Fasteners (Q) into part
“G” with the arrows in the orientation shown on page
2 and Figure 14.
Step 10
• Install two (2) L-Brackets (V) using two (2) M6 X
15 screws (S) on part “G”. See Figure 13.
BARREL NUTS
(R)
CAM PINS
(P)
CAM LOCK
FASTENERS
(Q)
(V)
L-BRACKETS
(S)
MACHINE SCREWS
CAM LOCK
FASTENERS
(Q)
CABINET TOP
CABINET TOP
L-BRACKET
ORIENTATION
Starting Position

SimpliFire • Boyd Build-Out Kit Instruction Manual • 2044-922 • 2/238
Step 12
• Align parts “G” onto the three (3) Cam Pins (P)
installed on part “A”. See Figure 15.
Figure 15
A
Figure 17
A
Step 14
• Secure part “G” to part “A” using two (2) M6 X 5
screws (S) and two (2) L-Brackets (V). See Figure
17.
Figure 16
Step 13
• Turn each of the three (3) Cam Lock Fastener (Q)
clockwise 1/4 turn. Refer to Step 4 and Figure 16.
Step 15
• Secure part “G” to parts “E” and “F” using M6 x 50
Machine Screws (U). See Figure 18.
Figure 18
CAM LOCK
FASTENERS
Machine Screws
U (x 2)
Figure 19
Step 16
• Secure part “H” to parts “E” and “F” using M6 x 50
Machine Screws (U). See Figure 19.
Machine Screws
U (x 2)
Cam Pins
Machine Screws
S (x 2)
L-Brackets
Q (x 3)
CABINET TOP
CABINET TOP
CABINET TOP
CABINET TOP
CABINET TOP
(P)
(S)
(V)
(Q)
(U)
(U)
G
G
H
F
E
G
G
Figure 20
Barrel Nuts
R (x 3)
Step 17
• Install three (3) Barrel Nuts (R) into part “H” with the
arrows in the orientation shown on page 2 and Figure
20.
CABINET TOP
(R)
H

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SimpliFire • Boyd Build-Out Kit Instruction Manual • 2044-922 • 2/23
Figure 24
Machine Screws
T (x 3)
CABINET TOP
(T)
A
Shelf Support Blocks
(N)
Step 21
• Secure part “N” to part “I” using M6 x 30 Machine
Screws (T). See Figure 24.
Figure 21
Machine Screws
Step 18
• Secure part “H” to part “G” using three (3) M6 x 50
Machine Screws (U). See Figure 21.
U (x 3)
Figure 22
Step 19
• Align part “I” onto the three (3) Cam Pins (P)
installed in part “A”. See Figure 19.
Cam Pins
CABINET TOP
CABINET TOP
(U)
(P)
H
G
A
I
Figure 23
Step 20
• Install three (3) Cam Lock Fasteners (Q) into part “I”
with the arrows in the orientation shown on page 2
and Figure 23.
• Turn each of the three (3) (Q) Cam Lock Fasteners
(Q) clockwise 1/4 turn. Refer to Step 4 and Figure
23.
Cam Lock Fasteners
Q (x 3)
CABINET TOP
(Q)
A
I
Figure 26
Step 23
• Install three (3) Barrel Nuts (R) into part “J” with the
arrows in the orientation shown on page 2 and Fig-
ure 26.
Barrel Nuts
R (x 3)
(R)
J
Figure 25
Step 22
• Secure part “I” to parts “E” and “F” using two (2) M6
x 50 Machine Screws (U). See Figure 25.
U (x 2)
Machine Screws
CABINET TOP
(U)
I
E
F

SimpliFire • Boyd Build-Out Kit Instruction Manual • 2044-922 • 2/2310
Figure 27
Machine Screws (U)
U (x 3)
Step 24
• Secure part “J” to part “I” using three (3) M6 x 50
Machine Screws (U). See Figure 27.
Figure 28
Construction
Screws
W (x 4)
Step 25
• Secure part “K” (x 2) to part “B” using two (2) Con-
struction Screws (W) on each side. See Figure 28.
Figure 29
Cam Pins
P (x4)
Step 26
• Install four (4) Cam Pins (P) onto part “L” in the loca-
tions shown in Figure 29. Refer to Step 1 on page 2.
Figure 30
Step 27
• Install two (2) Cam Lock Fasteners (Q) into each
part “M” with the arrows in the orientation shown on
page 2 and Figure 30.
• Align left and right parts “M” onto the Cam Pins
installed on part “L”. See Figure 30.
• Turn each of the four (4) Cam Lock Fasteners (Q)
clockwise 1/4 turn. Refer to Step 4 and Figure 30.
Figure 31
Step 29
• Install two (2) L-Brackets (V) using two (2) M6 X
15 screws (S) on part “L”. Secure two (2) L-Brackets
(V) using two (2) M6 X 15 screws (S) to part “M” on
each side. See Figure 31.
Cam Lock Fasteners
Q (x 4)
(V)
(S)
S (x 4) V (x 2)
Machine
Screws
L-Brackets
(S)
Machine
Screws
(M)
CABINET TOP
(P)
B
K (x 2)
(W)
L
M
(Q)
J
L
L

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SimpliFire • Boyd Build-Out Kit Instruction Manual • 2044-922 • 2/23
Wall Cleat Installation:
The location of the wall cleats determine the nal height
and location of the build-out kit. Refer to product di-
mensions on page 3 and 4 to assist in locating the wall
cleats.
Accommodating Baseboard Trim
If installing over an existing baseboard with the use of
the toe kick, the lower wall cleat should be positioned 1/2
in.(BOK-RTF model) or 2-1/4 in. (BOK-MF model) above
the baseboard. See Figure 32.
Locate and mark the location of the wall studs. Place
the lower wall cleat against the wall and ensure it is
level.
Warning: Use caution to avoid any in-wall utilities.
Noting the location of the studs, pre-drill (5/32) holes at
three stud locations. Transfer the stud spacing marks to
each cleat and pre-drill a 5/32 in. hole at three stud loca-
tions in the lower thicker section of each of the cleats.
With pilot holes drilled through position the lower cleat
against the wall in its nal location, using the drill bit
transfer the pilot hole locations to the wall 5/32 in. Pilot
holes should be drilled 2 in. into the wall. .
Use either a Phillips or 10 mm hex driver to secure the
wall cleat to the wall to three (3) studs using three (3)
M6x100 Lag Screws (X) into each cleat.
Repeat this process for the upper wall cleat. Locate it
vertically aligned from the lower wall cleat with 26-3/4 in.
between the bottom of the lower wall cleat and the bot-
tom of the upper wall cleat.
Each Cleat should be installed using three (3) M6x100
lag screws (X).
Toe Kick Placement (Optional)
The optional oating toe kick is designed to accommo-
date a baseboard up to 5-1/2 in. tall and up to 3/4 in.
thick.
If applicable, place the assembled toe kick against the
wall / baseboard centering it with the desired nal loca-
tion of the build-out kit. The toe kick will be captured
by the cabinet assembly without further fasteners once
installed.
Hanging Cabinet Assembly
Place the main cabinet assembly of the Build-out Kit
against the wall, centering it around the installed wall
cleats. Slide the cabinet assembly down until the ledgers
(parts H & J) are fully seated into the wall cleats. See
Figure 32.
Note: Take special care not to scu󰀨 any existing wall
paint as you slide the cabinet into the wall cleats. Avoid
scu󰀩ng by placing painters tape on the wall in the
exposed locations that the cabinet will make contact,
behind the edges of the sides and area above the top
wall cleat. Figure 32
26-3/4 in.
(679 mm)
BASEBOARD
LEVEL
LOCATE AND
MARK 3 STUD
LOCATIONS
2 in. [50mm]
2
PRE-DRILL
Ø 5/32in [4mm]
STUD
NO FASTENERS
IN TOP SECTION
OF WALL CLEAT
(O) Upper Wall Cleat
(O) Lower Wall Cleat
Toe Kick
X (x 6)

SimpliFire • Boyd Build-Out Kit Instruction Manual • 2044-922 • 2/2312
SimpliFire, a brand of Hearth & Home Technologies
7571 215th Street West, Lakeville, MN 55044
www.hearthnhome.com
Note: Depending on the outlet or hardwire location,
the appliance wiring may need to be completed prior to
installing the mantel shelf and appliance. The appliance
power cord may be routed through the U-shaped notch
on parts E or F of the cabinet assembly to access a
outlet receptacle that is to be hidden behind the Build-
out Kit.
Place the mantel shelf assembly (parts B & K) in place
on top of the cabinet assembly. See Figure 30.
The mantel shelf may be secured with two (2) Construc-
tion screws (W) from the inside of the appliance cavity of
the cabinet. There are two pilot holes located in the inner
top (part “G”). See Figure 31.
Appliance Installation
Follow the appliance installation instructions included
with the appliance to mount the appliance into the cavity
of the build-out kit cabinet. Once the appliance is wired,
level and plum with the cabinet, secure it via the appli-
ance mounting locations with the four (4) construction
screws (W) included with the appliance. See Figure 32.
FOUR (4) MOUNTING SCREWS
(PROVIDED WITH APPLIANCE)
Figure 32
Construction Screws
(W)
Service and Maintenance
To clean build-out kit surface, use clean damp cloth and
wipe dry.
DESCRIPTION KIT SKU REPLACEMENT
PART
Mantel Shelf
(B)
BOK-MF-ALLP50 BOK-MF-MANTEL
BOK-RTF-ALLP50 BOK-RTF-MANTEL
Hardware Kit BOK-MF-ALLP50 BOK-HRDW
BOK-RTF-ALLP50
Mantel Sides
(D, C)
BOK-MF-ALLP50 BOK-MF-SIDES
BOK-RTF-ALLP50 BOK-RTF-SIDES
Replacement Parts
W (x 2)
Figure 31
Figure 30